CN212123876U - Fixed base female die structure convenient to carve - Google Patents
Fixed base female die structure convenient to carve Download PDFInfo
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- CN212123876U CN212123876U CN202020652004.9U CN202020652004U CN212123876U CN 212123876 U CN212123876 U CN 212123876U CN 202020652004 U CN202020652004 U CN 202020652004U CN 212123876 U CN212123876 U CN 212123876U
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Abstract
The utility model discloses a unable adjustment base master model structure convenient to sculpture, a serial communication port, enclose into an up end open-ended cavity cuboid including four steel structure framves and bottom plate, be divided into a plurality of in the cavity of cavity cuboid and wait to process the district, every waits to process the district and separates through the spacing block, and it has heat-resisting resin to wait to fill in the cavity in the processing district, height and the high parallel and level of steel structure frame after heat-resisting resin fills, heat-resisting resin top is provided with the sculpture district, and the cutter carries out the pattern sculpture in the sculpture district. At present, in the production of a fixed base mold, two modes are generally adopted, one mode is that a layer of polyurethane rubber is pressed on the surface of a steel body, a female mold is required to be manufactured at this time, the material of the female mold is different according to the complexity degree of patterns manufactured and the required precision, two modes are generally adopted, one mode is steel, the other mode is aluminum, but the difference of the thermal expansion coefficients of the polyurethane rubber pressed on the surface and the two metal materials is large.
Description
Technical Field
The utility model relates to a unable adjustment base master model structure, concretely relates to unable adjustment base master model structure convenient to sculpture.
Background
At present, the mold manufacturing of the domestic fixed base industry mainly comprises the design and the manufacture of an assembly, a female mold and a production mold core; the surface texture effect as the appearance touch of the fixed base is mostly achieved by the design and manufacture of a fixed base female die (part of the surface texture effect is generated by the superposition of production process means).
The traditional female die is manufactured by using aluminum as an experimental and finished product material and engraving relief textures such as stones, wood and the like on an aluminum plate in a numerical control machine tool machining mode to manufacture the female die, the effects of the female die and a target template can be basically consistent, but after the procedures of female die gluing and molding, blank pressing, glazing, printing, firing and the like are carried out in actual production, the surface textures of a finished product of the fixing base and the female die and the target template are often greatly different. Design sculpture personnel can usually do the design compensation before the master model sculpture according to self experience, but final effect varies from person to person, and the condition that can not copy the model often appears, consequently often need to revise heavy carving master model, and often can cause unable adjustment base production defect because of the problem of some mould textures, also needs manual modification or improves the design heavy carving master model, both extravagant people and property material, influences the whole progress of mould development again.
Accordingly, the prior art is yet to be improved and developed. The disadvantages of the current technology are many, mainly 4 points: 1. the female die material is easily pressed and sunk by 0.15-1.2 steel edges around the die core during pressing; 2. the glue pressing and heating temperature is about 100 ℃, the thermal expansion of the aluminum female die and the steel die core is inconsistent, and the shape of the cut edge is poor. Further causing the defects of wide edges, broken edges, glaze rolling and the like of the fixed base to become waste products; 3. the price of the aluminum material is higher; 4. the parallelism error of the master die is large after engraving.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that current unable adjustment base master model sculpture difficulty, it is great to the cutter influence, the cutter uses the longevity face low to glyptic flower type form is coarse, the high scheduling problem of material expense of master model preparation, aim at provides the unable adjustment base master model structure of being convenient for sculpture, solves foretell problem.
The utility model discloses a following technical scheme realizes:
the utility model provides a unable adjustment base master model structure convenient to sculpture, its characterized in that encloses into an up end open-ended cavity cuboid including four steel structure framves and bottom plate, is divided into a plurality of in the cavity of cavity cuboid and treats the processing district, and every is treated the processing district and separates through the spacing block, and it has heat-resisting resin to treat to fill in the cavity in the processing district, height and the high parallel and level of steel structure frame after heat-resisting resin fills, the heat-resisting resin top is provided with the sculpture district, and the cutter carries out the pattern sculpture in the sculpture district.
At present, in the production of unable adjustment base mould, there are two kinds of modes usually, one is that steel body surface presses a layer of polyurethane rubber, just at this moment need make the master model, the decorative pattern complexity that the master model material was pressed according to the preparation chooses for use differently with the required precision, there are two kinds usually, one kind is steel, another kind is the aluminum product, but because the polyurethane rubber that presses on the surface is great with the coefficient of thermal expansion difference of these two kinds of metal material, when actual preparation, the side cut of unable adjustment base mould receives the influence of thermal expansion very easily, and then form anomalous wave form, very influence shaping effect, directly form the mould waste product or need the secondary side cut processing just can use, this kind of operation can form a large amount of waste materials, need consume a large amount of materials and carry out the mould manufacturing, can's material cost of mould production can not effectively be reduced.
The female die structure of the fixed base adopted by the application document is a frame body formed by a steel structure frame and a bottom plate, is a hollow rectangular frame body, can provide the supporting effect of a supporting frame, is divided into a plurality of areas to be processed in the frame body, the areas to be processed are arranged according to different carved patterns, because the patterns of the fixed base are usually connected into one or a flower type, two ends of the areas to be processed can be arranged on the steel structure frames on the left side and the right side, the structure is more stable, the areas to be processed are filled with heat-resistant resin, which is the biggest difference point with the prior art, the prior art is usually integrally cast materials, usually steel and aluminum, but when metal materials are processed, the heating value is large, the cutting difficulty is high, the deformation of the materials is large, so when a cutter is worn, the forming of the materials can be influenced, the heat-resistant resin is adopted in the application file, the material can be processed in a low-speed cutting mode, heat generated in the processing process is very small, the heat-resistant resin is adopted in combination with the resin, the resin material is lower in density than a metal material and convenient to cut, and the selected resin is the heat-resistant resin, so that the heat deformation is small in low-speed processing, and the whole product is more delicate in forming. Because of the adopted resin material, the loss of the cutter is very low, the service life of the cutter can be effectively prolonged, and the economic benefit is improved.
Furthermore, the steel structure frames are perpendicular to each other, the connecting parts of the adjacent steel structure frames are provided with wrap angles, and the positions of the heat-resistant resin are fixed through the wrap angles.
Furthermore, the left end and the right end of the isolation sheet are provided with structural strengthening protection plates, and the heat-resistant resin filled in the substitute processing area is fixed through the structural strengthening protection plates.
Furthermore, the structure strengthening protection plate is an isosceles triangle, two angles of the isosceles triangle are connected with the steel structure frame, and the other angle faces the area to be processed.
Further, the steel structure frame and the bottom plate are made of 45# steel.
Furthermore, a layer of dustproof adhesive film is adhered above the heat-resistant resin, and the heat-resistant resin is protected by the dustproof adhesive film in the transportation and storage processes.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
1. the utility model relates to a fixed base female mold structure convenient to carve, it is good to have inherited the rigid female mold rigidity, the bearing capacity is strong, the price is low and the plasticity is strong when the resin base is played, especially directly cover one deck resin again and grind flat and carve once more when the same specification reforms pattern type, save substrate and substrate processing cost in a large number;
2. the utility model relates to a unable adjustment base master model structure convenient to sculpture, the glyptic flower type part of solidification back is the resin, and sculpture cutting performance is good, and is little to the cutter wearing and tearing, and master model steel body reuse rate is very high, effectively practices thrift the master model cost, because compound master model expansibility and mold core are unanimous when the moulding-press heating, and consequently the moulding-press back mold core rubber face side cut precision is high.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and that for those skilled in the art, other relevant drawings can be obtained according to the drawings without inventive effort, wherein:
fig. 1 is a top view of the present invention in a semi-sectional view.
Fig. 2 is a front view of the cross section of the present invention.
Reference numbers and corresponding part names in the drawings:
1-steel structure frame, 11-wrap angle, 2-bottom plate, 3-to-be-processed area, 4-spacing piece, 41-structure strengthening protection plate, 5-heat-resistant resin and 51-carving area. .
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention, i.e., the described embodiments are only some, but not all embodiments of the invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The features and properties of the present invention will be described in further detail with reference to the following examples.
Example one
As shown in fig. 1 and 2, the utility model relates to a unable adjustment base master model structure convenient to sculpture, a up end open-ended cavity cuboid is enclosed into with bottom plate 2 including four steel structure frame 1, is divided into a plurality of in the cavity of cavity cuboid and treats processing district 3, and every is treated processing district 3 and separates through spacer 4, and it has heat-resistant resin 5 to fill in the cavity in treating processing district 3, height and the high parallel and level of steel structure frame 1 after heat-resistant resin 5 fills, heat-resistant resin 5 top is provided with sculpture district 51, and the cutter carries out the pattern sculpture in sculpture district 51.
The steel structure frames, the steel structure frames and the bottom plate can be connected in a welding mode, or an iron casting block is processed into a rectangular body, the rectangular body is processed into a hollow rectangular body with an opening on the upper end surface, the peripheral side walls are the steel structure frames, after the whole frame structure is connected and configured, a spacing sheet can be installed, the hollow rectangular body is divided into regions to be processed with different sizes and widths according to different processing patterns, then heat-resistant resin is filled in the divided regions to be processed, after the heat-resistant resin is filled to the height level of the steel structure frame 1, the filling is stopped, when the filling is performed, the heat-resistant resin is leveled by a tool similar to plastering wall ash, after the leveling is completed, the heat-resistant resin is cooled and condensed, after the condensation is completed, a carving region with the heat-resistant resin as a base is formed, and the carving region is positioned at the upper part of the heat-resistant resin, the anti-dust resin carving tool comprises a layer of anti-dust adhesive film, wherein the anti-dust adhesive film is used for protecting heat-resistant resin 5 in the transportation and storage processes, and when the anti-dust adhesive film is carved, the anti-dust adhesive film is taken down and carved in a carving area.
The steel structure frames 1 as the frame structures are vertical in pairs, the connecting parts of the adjacent steel structure frames 1 are provided with wrap angles 11, and the positions of the heat-resistant resin 5 are fixed through the wrap angles 11. The wrap angle is used for fixing the heat-resistant resin, preventing the position of the heat-resistant resin from being influenced by vibration generated by a tool rotating at a low speed in the processing process, further setting the wrap angle for fixing the position, and reinforcing the whole structure in the transportation and processing processes.
Structural reinforcement protection plates 41 are arranged at the left end and the right end of the spacer 4, and the heat-resistant resin 5 filled in the substitute machining area 3 is fixed through the structural reinforcement protection plates 41. Because the cornerite is arranged at the connecting position of the steel structure frame, and because the whole hollow rectangular block can be separated by the spacing sheet, a plurality of areas can not be protected, and a structure strengthening protective plate is arranged to replace the cornerite to play a structure strengthening effect.
Example two
In the present embodiment, on the basis of the first embodiment,
as shown in fig. 1 and 2, the present embodiment is optimized based on the first embodiment, the structural reinforcement protection plate 41 is an isosceles triangle, two corners of the isosceles triangle are connected to the steel structure frame 1, and the other corner faces the area 3 to be processed. The structure strengthening protection plate is optimized, the isosceles triangle is adopted because the triangular stabilizing effect is best, and the isosceles triangle is good in anti-shearing force and axial shear stress effect, so that the structure strengthening protection plate arranged in the isosceles triangle is preferred.
The steel structure frame 1 and the bottom plate 2 are made of 45# steel. The preferred structural material is 45# steel, because 45# steel structure is firm, in the field, the master material is generally steel and aluminum material, and the aluminum material is expensive, and is only easy to process compared with steel, and the forming pattern is finer, and the carving area of the application document is not metal material, but heat-resistant resin, so the structural characteristics of the aluminum material cannot be exerted, and the steel material with relatively lower price and better stability can be selected, and 45# steel is widely used in industry, has better cost performance, and is preferably 45# steel.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalents and improvements made by those skilled in the art within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (6)
1. The utility model provides a unable adjustment base master model structure convenient to sculpture, its characterized in that includes that four steel structure frame (1) enclose into an up end open-ended cavity cuboid with bottom plate (2), is divided into a plurality of and waits to process district (3) in the cavity of cavity cuboid, and every is waited to process district (3) and separates through spacing block (4), and it has heat-resisting resin (5) to fill in the cavity in the district (3) of waiting to process, the height after heat-resisting resin (5) are filled highly parallel and level with steel structure frame (1), heat-resisting resin (5) top is provided with sculpture district (51), and the cutter carries out the pattern sculpture in sculpture district (51).
2. The fixed base female die structure convenient for engraving of claim 1, wherein the steel structure frames (1) are vertical in pairs, the joints of the adjacent steel structure frames (1) are provided with wrap angles (11), and the positions of the heat-resistant resin (5) are fixed through the wrap angles (11).
3. The fixed base female die structure convenient for engraving of claim 1, wherein the left and right ends of the spacer (4) are provided with structure strengthening protection plates (41), and the heat-resistant resin (5) filled in the machining substitute area (3) is fixed through the structure strengthening protection plates (41).
4. The fixed base female die structure convenient for engraving of claim 3, wherein the structure strengthening protection plate (41) is an isosceles triangle, two corners of the isosceles triangle are connected with the steel structure frame (1), and the other corner faces to the inside of the area to be processed (3).
5. The fixed base female die structure convenient for engraving of claim 1, wherein the steel structure frame (1) and the bottom plate (2) are made of 45# steel.
6. The fixed base female die structure convenient for engraving of claim 1, wherein a dustproof film is pasted above the heat-resistant resin (5), and the heat-resistant resin (5) is protected by the dustproof film in the process of transportation and storage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020652004.9U CN212123876U (en) | 2020-04-26 | 2020-04-26 | Fixed base female die structure convenient to carve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020652004.9U CN212123876U (en) | 2020-04-26 | 2020-04-26 | Fixed base female die structure convenient to carve |
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| Publication Number | Publication Date |
|---|---|
| CN212123876U true CN212123876U (en) | 2020-12-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020652004.9U Active CN212123876U (en) | 2020-04-26 | 2020-04-26 | Fixed base female die structure convenient to carve |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116476282A (en) * | 2023-03-27 | 2023-07-25 | 佛山市顺德区姿彩塑料粉末实业有限公司 | Steel-based resin composite female die for plastic glue pressing and processing technology thereof |
-
2020
- 2020-04-26 CN CN202020652004.9U patent/CN212123876U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116476282A (en) * | 2023-03-27 | 2023-07-25 | 佛山市顺德区姿彩塑料粉末实业有限公司 | Steel-based resin composite female die for plastic glue pressing and processing technology thereof |
| CN116476282B (en) * | 2023-03-27 | 2024-04-02 | 惠州兴智汇科技有限公司 | Steel-based resin composite female die for plastic glue pressing and processing technology thereof |
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