CN111341554B - Branching and stranding method of full-automatic winding machine - Google Patents
Branching and stranding method of full-automatic winding machine Download PDFInfo
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- CN111341554B CN111341554B CN202010232657.6A CN202010232657A CN111341554B CN 111341554 B CN111341554 B CN 111341554B CN 202010232657 A CN202010232657 A CN 202010232657A CN 111341554 B CN111341554 B CN 111341554B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
Abstract
The invention discloses a branching strand running method of a full-automatic winding machine, which comprises the following steps: when the feeding clamp in the previous process sends the magnetic ring with the wound wire to the magnetic ring fixing block of the equipment, the feeding clamp and the wire distributing clamp move to the left side of the second slide rail through the moving assembly until the feeding clamp moves to the magnetic ring fixing block and stops; the wire feeding clamp and the wire separating clamp simultaneously clamp all copper wires and then move to the right side of the second slide rail, when the wire is moved to the position of the first wire clamp, the shortest wire is separated from the wire feeding clamp and the wire separating clamp due to insufficient wire length, and the wire feeding clamp and the wire separating clamp continue to clamp the remaining three groups of wires and move right to the position of the first wire clamp.
Description
Technical Field
The invention belongs to the field of branching and stranding, and particularly relates to a branching and stranding running method of a full-automatic winding machine.
Background
In the existing life, when the full-automatic winding machine divides the wires and strands, because the magnetic ring needs to divide the wires and the stranded wire groups are more, and the divided wire stranded structure is compact, how each tool in the divided wire stranded structure is matched to work, which works in what state first, and which works in what state second, third and last, namely, the specific running method among the divided wire stranded tools is very important, if the running method is not designed accurately and reasonably, the divided wire stranded wires cannot be in tight seamless butt joint, and the working efficiency and the quality of the divided wire stranded wires are low.
Disclosure of Invention
The invention aims to solve the problems in the prior art by providing a wire dividing and stranding method of a full-automatic winding machine.
In order to solve the above problems, the present invention provides a technical solution:
a branching and stranding method of a full-automatic winding machine comprises the following steps:
s1, when the feeding clamp of the previous process sends the magnetic ring with the wound wire to the magnetic ring fixing block of the equipment, the wire feeding clamp and the wire distributing clamp move to the left side of the second slide rail through the moving assembly until the wire feeding clamp moves to the magnetic ring fixing block and stops;
s2, the wire feeding clamp and the wire distributing clamp all copper wires simultaneously and then move to the right side of the second slide rail, when the wire is moved to the first wire clamp, the shortest wire is separated from the wire feeding clamp and the wire distributing clamp due to insufficient wire length, the wire feeding clamp and the wire distributing clamp continue to clamp the remaining three groups of wires and move to the right side of the first wire clamp, the first wire clamp clamps the remaining all copper wires and closes, the wire feeding clamp and the wire distributing clamp continue to clamp the remaining all copper wires and move to the right side of the second slide rail, at the moment, the third long wire is separated from the wire feeding clamp and the wire distributing clamp due to insufficient wire length and is positioned between the first wire clamp and the second wire clamp, when the remaining longest wire and the second long wire are clamped by the wire feeding clamp and the wire distributing clamp and move to the second wire clamp, the wire feeding clamp and the wire distributing clamp continue to clamp and move to the right side of the second slide rail until the second long wire is separated from the wire feeding clamp and the wire distributing clamp due to insufficient wire length, at the moment, only the last two longest wires are clamped between the wire feeding clamp and the wire separating clamp, then the wire separating clamp is opened and returned, the wire feeding clamp continues to clamp the remaining two longest wires, then the second sliding rail drives the wire feeding clamp and the moving assembly thereof to move towards the rear of the first sliding rail, meanwhile, the wire feeding clamp clamping the longest wires moves towards the left side of the second sliding rail through the moving module, the wire feeding clamp stops until the wire feeding clamp sends the two longest wires to the left first twisted wire hooking needle, then the wire feeding clamp and the moving assembly thereof move back and return towards the right side of the second sliding rail, meanwhile, the second sliding rail drives the wire feeding clamp and the moving assembly thereof to move back and return towards the front of the first sliding rail, and at the moment, the first servo motor works to drive the first twisted wire hooking needle to twist the two longest wires;
s3, moving the returned wire feeding clamp and the wire separating clamp to the left side of the second slide rail again through the moving assembly until the wire feeding clamp stops before the magnetic ring fixing block, at the moment, the wire feeding clamp and the wire separating clamp simultaneously clamp the remaining three groups of copper wires, then moving to the right side of the second slide rail, when moving to the first clamp, the shortest wire is separated from the wire feeding clamp and the wire separating clamp due to insufficient wire length, the wire feeding clamp and the wire separating clamp continue to clamp the remaining two groups of wires and move to the right side of the first clamp, when moving to the first clamp, the first clamp clamps the remaining all copper wires and close, the wire feeding clamp and the wire separating clamp continue to clamp the remaining all copper wires to move to the right side of the second slide rail, at the moment, the third long wire is separated from the wire feeding clamp and the wire separating clamp due to insufficient wire length and is positioned between the first clamp and the second clamp, at the moment, the wire feeding clamp and the wire separating clamp only clamp the last, then the wire separating clamp is opened and returned, the wire feeding clamp continues to clamp two second long wires, then the second sliding rail drives the wire feeding clamp and the moving assembly thereof to move towards the front of the first sliding rail, meanwhile, the wire feeding clamp clamping the second long wires moves towards the left side of the second sliding rail through the moving module, the wire feeding clamp stops when sending the two second long wires to the right second stranded wire crochet hook, then the wire feeding clamp and the moving assembly thereof move back towards the right side of the second sliding rail, the second sliding rail drives the wire feeding clamp and the moving assembly thereof to move back and return towards the rear of the first sliding rail, and meanwhile, the second servo motor works to drive the second stranded wire crochet hook to strand the two sent second long wires;
s4, moving the wire feeding clamp and the wire separating clamp which are reset to the left side of the second slide rail through the moving assembly again until the wire feeding clamp stops before the wire feeding clamp reaches the magnetic ring fixing block, clamping the remaining two groups of copper wires simultaneously by the wire feeding clamp and the wire separating clamp, moving the wire feeding clamp and the wire separating clamp to the right side of the second slide rail, separating the shortest wire from the wire feeding clamp and the wire separating clamp due to insufficient wire length when the shortest wire moves to the position of the first clamp, clamping only the last two third long wires in the wire feeding clamp and the wire separating clamp at the moment, opening and resetting the wire separating clamp, continuously clamping the two third long wires by the wire feeding clamp, moving the wire feeding clamp which clamps the third long wires to the front side of the first slide rail through the moving module, simultaneously moving the wire feeding clamp which clamps the third long wires to the left side of the second slide rail through the first air cylinder, lifting the hook needle of the third twisted wire through the first air cylinder at the moment, sending clamp sends the two third long wires, then the wire feeding clamp and the moving assembly thereof move back and return to the right side of the second sliding rail, the second sliding rail drives the wire feeding clamp and the moving assembly thereof to move back and return to the rear side of the first sliding rail, and at the moment, the third servo motor works to drive the third wire stranding crochet needle to strand two third long wires which are fed;
s5, moving the wire feeding clamp and the wire separating clamp which are reset to the left side of the second slide rail again through the moving assembly until the wire feeding clamp stops before reaching the magnetic ring fixing block, clamping the rest two shortest wires by the wire feeding clamp and the wire separating clamp simultaneously, moving to the right side of the second slide rail, stopping when moving to the front of the first wire clamp, opening the wire separating clamp and resetting at the moment, continuously clamping the two shortest wires by the wire feeding clamp, moving the second slide rail with the wire feeding clamp and the moving assembly to the front of the first slide rail, moving the wire feeding clamp clamping the shortest wires to the left side of the second slide rail through the moving module, simultaneously lifting the fourth twisted wire crochet hook through the second air cylinder, sending the two shortest wires to the lifted fourth twisted wire crochet hook by the wire feeding clamp at the moment, returning the wire feeding clamp and the moving assembly to the right side of the second slide rail, returning the wire feeding clamp and the moving assembly to the position to the rear of the first slide rail simultaneously, at the moment, the fourth servo motor works to drive the fourth stranded wire crochet needle to stranded the two shortest wires sent by the fourth stranded wire crochet needle.
Preferably, four groups of copper wires with different lengths are mixed together, namely two longest wires, two second long wires, two third long wires and two shortest wires, of the magnetic ring I of the automatic winding machine, and the four groups of copper wires with different lengths are firstly distinguished two by two and then respectively sent to corresponding stranding bearded needles to be stranded.
Preferably, in step S3, the wire feeding clamp stops feeding the two second long wires to the right second wire stranding needle, and at this time, the third wire stranding needle and the fourth wire stranding needle descend to the lowest position through the first air cylinder and the second air cylinder.
Preferably, in step S4, the wire feeding clamp feeds two third long wires to the third twisted wire crochet needle which has risen, and stops, and the four twisted wire crochet needle is still at the lowest position.
Preferably, in step S4, after the third stranding hook performs stranding on the two sent third long wires, the first cylinder automatically lowers the third stranding hook to the lowest position.
Preferably, in step S5, after the fourth wire stranding hook performs wire stranding on the two shortest wires sent, the second cylinder automatically lowers the fourth wire stranding hook to the lowest position.
The invention has the beneficial effects that: the wire-separating and stranding machine is simple and convenient to operate and high in practicability, and by arranging a wire-separating and stranding method and combining a wire-separating and stranding structure, the effects of shortest wire-separating and stranding time and highest efficiency can be achieved, and wire-separating and stranding are very accurate and are not prone to errors, so that the quality of a semi-finished product after wire-separating and stranding can be greatly improved, and meanwhile the working efficiency of the whole full-automatic winding machine is also improved.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a partial structural schematic diagram of the present invention.
In the figure: 1. a first slide rail; 2. a second slide rail; 3. a first servo motor; 4. a first twisted wire crochet needle; 5. a wire feeding clamp; 6. a magnetic ring fixing block; 7. a wire distributing clip; 8. a first wire clamp; 9. a second stranded wire crochet needle; 10. a second servo motor; 11. a first cylinder; 12. a third servo motor; 13. a third twisted wire crochet needle; 14. a second cylinder; 15. a fourth servo motor; 16. a fourth twisted wire crochet needle; 17. and a second wire clamp.
The specific implementation mode is as follows:
as shown in fig. 1-2, the following technical solutions are adopted in the present embodiment:
example (b):
a branching and stranding method of a full-automatic winding machine comprises the following steps:
s1, when the feeding clamp in the previous process sends the magnetic ring with the wound wire to the magnetic ring fixing block 6 of the equipment, the wire feeding clamp 5 and the wire separating clamp 7 move to the left side of the second slide rail 2 through the moving assembly until the wire feeding clamp 5 moves to the magnetic ring fixing block 6 and stops;
s2, the wire feeding clamp 5 and the wire separating clamp 7 clamp all copper wires at the same time, then move to the right side of the second slide rail 2, when the wire is moved to the first wire clamp 8, the shortest wire is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining three groups of wires to move to the right side of the second slide rail 2, the first wire clamp 8 clamps the remaining all copper wires and closes, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining all copper wires and move to the right side of the second slide rail 2, at the same time, the third long wire is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length and is positioned between the first wire clamp 8 and the second wire clamp 17, when the wire feeding clamp 5 and the wire separating clamp 7 clamp the remaining longest wire and the second long wire move to the second wire clamp 17, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the copper wires and move to the right side of the second slide rail 2, the second long line is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length, only the last two remaining longest lines are clamped between the wire feeding clamp 5 and the wire separating clamp 7, then the wire separating clip 7 is opened and returned, the wire feeding clip 5 continues to clip the remaining two longest wires, then the second slide rail 2 drives the wire feeding clip 5 and the moving component thereof to move towards the back of the first slide rail 1, meanwhile, the wire feeding clamp 5 clamping the longest wire moves to the left side of the second slide rail 2 through the moving module, and stops until the wire feeding clamp 5 feeds the two longest wires to the first twisted wire crochet needle 4 on the left side, then the wire feeding clamp 5 and the moving assembly thereof move back and return to the right side of the second slide rail 2, meanwhile, the second slide rail 2 with the wire feeding clamp 5 and the moving assembly thereof also move back and return to the front of the first slide rail 1, and at the moment, the first servo motor 3 works to drive the first wire stranding hook needle 4 to strand two longest wires which are fed;
s3, moving the wire feeding clamp 5 and the wire separating clamp 7 which are returned to the original position to the left side of the second slide rail 2 again through the moving assembly until the wire feeding clamp 5 stops in front of the magnetic ring fixing block 6, at the same time, the wire feeding clamp 5 and the wire separating clamp 7 clamp the remaining three groups of copper wires at the same time, then moving to the right side of the second slide rail 2, when moving to the first wire clamp 8, the shortest wire separates from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining two groups of wires and move to the right side of the first wire clamp 8, when moving to the first wire clamp 8, the first wire clamp 8 clamps the remaining all copper wires and closes, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining all copper wires to the right side of the second slide rail 2, at the same time, the third long wire separates from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length and is located, at the moment, only the last two remaining second long wires are clamped between the wire feeding clamp 5 and the wire separating clamp 7, then the wire separating clamp 7 is opened and reset, the wire feeding clamp 5 continues to clamp the two second long wires, then the second slide rail 2 drives the wire feeding clamp 5 and the moving assembly thereof to move towards the front of the first slide rail 1, meanwhile, the wire feeding clamp 5 clamping the second long wires moves towards the left side of the second slide rail 2 through the moving module, and stops until the wire feeding clamp 5 sends the two second long wires to the second stranded wire crochet hook 9 on the right side, then the wire feeding clamp 5 and the moving assembly thereof move back and reset towards the right side of the second slide rail 2, the second slide rail 2 drives the wire feeding clamp 5 and the moving assembly thereof to move back and reset towards the rear of the first slide rail 1, and meanwhile, the second servo motor 10 works to drive the second stranded wire crochet hook 9 to stranded wires to strand the two sent second long wires;
s4, moving the wire feeding clamp 5 and the wire separating clamp 7 which are reset to the left side of the second slide rail 2 again through the moving assembly until the wire feeding clamp 5 stops before the magnetic ring fixing block 6, clamping the remaining two groups of copper wires by the wire feeding clamp 5 and the wire separating clamp 7 simultaneously, moving the wire feeding clamp 5 and the wire separating clamp 7 to the right side of the second slide rail 2, moving the wire to the first wire clamp 8, separating the shortest wire from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length, clamping only the last two third long wires in the wire feeding clamp 5 and the wire separating clamp 7 at the moment, opening and resetting the wire separating clamp 7, continuously clamping two third long wires by the wire feeding clamp 5, moving the wire feeding clamp 5 and the moving assembly of the second slide rail 2 to the front side of the first slide rail 1, moving the wire feeding clamp 5 which clamps the third long wires to the left side of the second slide rail 2 through the moving module, simultaneously lifting the third wire twisting crochet 13 through the first air cylinder 11, sending clamp 5 sending the two third long wires to the lifted wire crochet 13 at the moment, then the wire feeding clamp 5 and the moving component thereof move back and return to the right side of the second slide rail 2, the second slide rail 2 with the wire feeding clamp 5 and the moving component thereof also move back and return to the rear side of the first slide rail 1, and at the moment, the third servo motor 12 works to drive the third wire stranding crochet hook 13 to strand two sent third long wires;
s5, moving the wire feeding clamp 5 and the wire separating clamp 7 which are reset to the left side of the second slide rail 2 again through the moving assembly until the wire feeding clamp 5 stops before the magnetic ring fixing block 6, clamping the remaining two shortest wires by the wire feeding clamp 5 and the wire separating clamp 7 at the same time, moving to the right side of the second slide rail 2, stopping when moving to the front of the first wire clamp 8, opening the wire separating clamp 7 and resetting, continuously clamping the two shortest wires by the wire feeding clamp 5, moving the wire feeding clamp 5 and the moving assembly thereof to the front of the first slide rail 1 by the second slide rail 2, moving the wire feeding clamp 5 which clamps the shortest wires to the left side of the second slide rail 2 through the moving module, simultaneously lifting the fourth wire twisting hook needle 16 through the second air cylinder 14, sending the two shortest wires to the lifted fourth wire twisting hook needle 16 by the wire feeding clamp 5 at the same time, stopping the wire feeding clamp 5 and the moving assembly thereof to the right side of the second slide rail 2, the second slide rail 2 drives the wire feeding clamp 5 and the moving assembly thereof to move back and return to the rear of the first slide rail 1, and at the same time, the fourth servo motor 15 works to drive the fourth wire stranding crochet hook 16 to strand the two shortest wires fed.
The four groups of copper wires with different lengths are respectively mixed together, namely two longest wires, two second long wires, two third long wires and two shortest wires, the four groups of copper wires with different lengths are respectively required to be distinguished two by two firstly, and then are respectively sent to corresponding stranded wire hook needles to be stranded respectively, so that the separated wire stranded wires can be conveniently and better subjected to close seamless butt joint, and the working efficiency and quality of the separated wire stranded wires are greatly improved.
In step S3, the wire feeding clamp 5 stops feeding the two second long wires to the right second wire stranding hook 9, and at this time, the third wire stranding hook 13 and the fourth wire stranding hook 16 are lowered to the lowest position by the first cylinder 11 and the second cylinder 14, so as to prevent the wire splitting operation for blocking the second long wires.
In step S4, the wire feeding clamp 5 feeds two third long wires to the raised third twisted wire crochet needle 13 and stops, and at this time, the four twisted wire crochet needle 16 is still at the lowest position to prevent the wire splitting operation for blocking the third long wires.
In step S4, after the third wire stranding hook needle 13 strands the two sent third long wires, the first cylinder 11 automatically drives the third wire stranding hook needle 13 to descend to the lowest position, so as to better perform wire splitting and stranding of the next subsequent magnetic ring.
In step S5, after the fourth wire stranding hook 16 strands the two shortest wires sent, the second cylinder 14 automatically drives the fourth wire stranding hook 16 to descend to the lowest position, so as to facilitate better storage of the fourth wire stranding hook 16 and prevent the wire splitting operation from being blocked.
The using state of the invention is as follows: the equipment needs to distinguish every two of the four groups of copper wires with different lengths respectively, then respectively send the copper wires to corresponding stranded wire hook needles for stranding respectively, when a feeding clamp of the previous process sends a magnetic ring with wound wires to a magnetic ring fixing block 6 of the equipment, a wire feeding clamp 5 and a wire separating clamp 7 move to the left side of a second slide rail 2 through a moving assembly until the wire feeding clamp 5 moves to the magnetic ring fixing block 6, and the equipment stops; the wire feeding clamp 5 and the wire separating clamp 7 clamp all copper wires simultaneously and then move to the right side of the second slide rail 2, when the wire is moved to the first wire clamp 8, the shortest wire is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining three groups of wires and move to the right side of the first slide rail 8, the first wire clamp 8 clamps the remaining all copper wires and closes, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining all copper wires and move to the right side of the second slide rail 2, at the same time, the third long wire is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length and is positioned between the first wire clamp 8 and the second wire clamp 17, when the wire feeding clamp 5 and the wire separating clamp 7 clamp the remaining longest wire and the second long wire move to the second wire clamp 17, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the copper wires and move to the right side of the second slide rail 2, the second long line is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length, only the last two remaining longest lines are clamped between the wire feeding clamp 5 and the wire separating clamp 7, then the wire separating clip 7 is opened and returned, the wire feeding clip 5 continues to clip the remaining two longest wires, then the second slide rail 2 drives the wire feeding clip 5 and the moving component thereof to move towards the back of the first slide rail 1, meanwhile, the wire feeding clamp 5 clamping the longest wire moves to the left side of the second slide rail 2 through the moving module, and stops until the wire feeding clamp 5 feeds the two longest wires to the first twisted wire crochet needle 4 on the left side, then the wire feeding clamp 5 and the moving assembly thereof move back and return to the right side of the second slide rail 2, meanwhile, the second slide rail 2 with the wire feeding clamp 5 and the moving assembly thereof also move back and return to the front of the first slide rail 1, and at the moment, the first servo motor 3 works to drive the first wire stranding hook needle 4 to strand two longest wires which are fed; then the wire feeding clamp 5 and the wire separating clamp 7 which are returned to the position move to the left side of the second slide rail 2 again through the moving assembly until the wire feeding clamp 5 stops before the magnetic ring fixing block 6, at the same time, the wire feeding clamp 5 and the wire separating clamp 7 clamp the remaining three groups of copper wires at the same time, then the wire feeding clamp 5 and the wire separating clamp 7 move to the right side of the second slide rail 2, when the wire is moved to the position of the first wire clamp 8, the shortest wire is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire length, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining two groups of wires and move to the position of the first wire clamp 8, when the wire is moved to the position of the first wire clamp 8, the first wire clamp 8 clamps the remaining all copper wires and closes, the wire feeding clamp 5 and the wire separating clamp 7 continue to clamp the remaining all copper wires to the right side of the second slide rail 2, at the time, the third long wire is separated from the wire feeding clamp 5 and the wire separating clamp 7 due to insufficient wire, clamps the first, then the wire separating clamp 7 is opened and returned, the wire feeding clamp 5 continuously clamps two second long wires, then the second slide rail 2 drives the wire feeding clamp 5 and the moving component thereof to move towards the front of the first slide rail 1, meanwhile, the wire feeding clamp 5 clamping the second long wires moves towards the left side of the second slide rail 2 through the moving module, and stops until the wire feeding clamp 5 sends the two second long wires to the second stranded wire crochet hook 9 on the right side, then the wire feeding clamp 5 and the moving component thereof move back and return towards the right side of the second slide rail 2, the second slide rail 2 drives the wire feeding clamp 5 and the moving component thereof to move back and return towards the rear of the first slide rail 1, and meanwhile, the second servo motor 10 works to drive the second stranded wire crochet hook 9 to strand the two sent second long wires; then the wire feeding clamp 5 and the wire separating clamp 7 which are reset move to the left side of the second slide rail 2 again through the moving assembly until the wire feeding clamp 5 stops before the magnetic ring fixing block 6, the wire feeding clamp 5 and the wire separating clamp 7 clamp the remaining two groups of copper wires at the same time, then the wire feeding clamp moves to the right side of the second slide rail 2, when the wire is moved to the position of the first wire clamp 8, the shortest wire is separated from the wire feeding clamp 5 and the wire separating clamp 7 because of insufficient wire length, only the last two third long wires are clamped in the wire feeding clamp 5 and the wire separating clamp 7 at the moment, then the wire separating clamp 7 is opened and reset, the wire feeding clamp 5 continues to clamp the two third long wires, then the second slide rail 2 drives the wire feeding clamp 5 and the moving assembly thereof to move to the front side of the first slide rail 1, meanwhile, the wire feeding clamp 5 which clamps the third long wires moves to the left side of the second slide rail 2 through the moving module, meanwhile, the third twisted wire crochet hook 13 rises through the first air cylinder 11, at the time, the wire feeding clamp 5 sends the, then the wire feeding clamp 5 and the moving component thereof move back and return to the right side of the second slide rail 2, the second slide rail 2 with the wire feeding clamp 5 and the moving component thereof also move back and return to the rear side of the first slide rail 1, and at the moment, the third servo motor 12 works to drive the third wire stranding crochet hook 13 to strand two sent third long wires; then the wire feeding clamp 5 and the wire separating clamp 7 which are reset move to the left side of the second slide rail 2 again through the moving assembly until the wire feeding clamp 5 stops before the magnetic ring fixing block 6, the wire feeding clamp 5 and the wire separating clamp 7 clamp the remaining two shortest wires at the same time, then the wire feeding clamp moves to the right side of the second slide rail 2, the wire feeding clamp stops when the wire feeding clamp moves to the front of the first wire clamp 8, at the moment, the wire separating clamp 7 is opened and reset, the wire feeding clamp 5 continues to clamp the two shortest wires, then the second slide rail 2 drives the wire feeding clamp 5 and the moving assembly thereof to move to the front of the first slide rail 1, at the same time, the wire feeding clamp 5 which clamps the shortest wires moves to the left side of the second slide rail 2 through the moving module, at the same time, the fourth wire twisting bearded needle 16 ascends through the second air cylinder 14, at the moment, the wire feeding clamp 5 sends the two shortest wires to the ascended fourth wire twisted bearded needle 16, and stops, then the wire, the second sliding rail 2 drives the wire feeding clamp 5 and the moving assembly thereof to move back and return to the rear of the first sliding rail 1, and at the moment, the fourth servo motor 15 works to drive the fourth wire stranding crochet hook 16 to strand the two shortest wires which are fed; and then branching and stranding the next magnetic ring by the same process.
While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (6)
1. A branching and stranding method of a full-automatic winding machine is characterized by comprising the following steps:
s1, when the feeding clamp in the previous process sends the magnetic ring with the wound wire to the magnetic ring fixing block (6) of the equipment, the wire feeding clamp (5) and the wire distributing clamp (7) move to the left side of the second slide rail (2) through the moving assembly until the wire feeding clamp (5) moves to the magnetic ring fixing block (6) and stops;
s2, the wire feeding clamp (5) and the wire distributing clamp (7) clamp all copper wires simultaneously, then move to the right side of the second slide rail (2), when the wire is moved to the first wire clamp (8), the shortest wire is separated from the wire feeding clamp (5) and the wire distributing clamp (7) due to insufficient wire length, the wire feeding clamp (5) and the wire distributing clamp (7) continue to clamp the remaining three groups of wires and move to the right side of the first wire clamp (8), the first wire clamp (8) clamps and closes the remaining copper wires, the wire feeding clamp (5) and the wire distributing clamp (7) continue to clamp the remaining all copper wires to move to the right side of the second slide rail (2), at the moment, the third long wire is separated from the wire feeding clamp (5) and the wire distributing clamp (7) due to insufficient wire length and is located between the first wire clamp (8) and the second wire clamp (17), and when the wire feeding clamp (5) and the wire distributing clamp (7) clamp the remaining longest wire and the second long wire move to the second wire clamp (17), the second wire clamp (17) clamps the rest longest wires and second long-wire copper wires and closes, the wire feeding clamp (5) and the wire dividing clamp (7) continuously clamp the copper wires and move to the right side of the second slide rail (2) until the second long wires are separated from the wire feeding clamp (5) and the wire dividing clamp (7) due to insufficient wire length, at the moment, the wire feeding clamp (5) and the wire dividing clamp (7) only clamp the last two longest wires, then the wire dividing clamp (7) is opened and returned, the wire feeding clamp (5) continuously clamps the remaining two longest wires, then the second slide rail (2) drives the wire feeding clamp (5) and a moving assembly thereof to move to the rear side of the first slide rail (1), meanwhile, the wire feeding clamp (5) clamping the longest wires moves to the left side of the second slide rail (2) through a moving module, and stops until the wire feeding clamp (5) sends the two longest wires to the left first stranded wire crochet needle (4), then the wire feeding clamp (5) and the moving assembly thereof move back and return to the right side of the second sliding rail (2), meanwhile, the second sliding rail (2) drives the wire feeding clamp (5) and the moving assembly thereof to move back and return to the front of the first sliding rail (1), and at the moment, the first servo motor (3) works to drive the first wire stranding crochet hook (4) to strand the two longest wires which are fed;
s3, moving the wire feeding clamp (5) and the wire distributing clamp (7) which are reset to the left side of the second slide rail (2) through the moving assembly again until the wire feeding clamp (5) stops in front of the magnetic ring fixing block (6), clamping the remaining three groups of copper wires by the wire feeding clamp (5) and the wire distributing clamp (7) at the same time, moving the wire feeding clamp (5) and the wire distributing clamp (7) to the right side of the second slide rail (2), moving the wire feeding clamp (5) and the wire distributing clamp (7) to the first wire clamp (8) when the shortest wire is not enough, clamping and closing the remaining copper wires by the first wire clamp (8), continuously clamping the remaining two groups of wires by the wire feeding clamp (5) and the wire distributing clamp (7) to the right side of the second slide rail (2), and moving the third long wire to the right side of the second slide rail (2) when the wire feeding clamp (5) and the wire distributing clamp (7) are not enough, is positioned between a first wire clamp (8) and a second wire clamp (17), only the last two remaining second long wires are clamped between the wire feeding clamp (5) and the wire separating clamp (7) at the moment, then the wire separating clamp (7) is opened and returns to the original position, the wire feeding clamp (5) continues to clamp the two second long wires, then the second sliding rail (2) drives the wire feeding clamp (5) and the moving component thereof to move towards the front of the first sliding rail (1), simultaneously the wire feeding clamp (5) clamping the second long wires moves towards the left side of the second sliding rail (2) through the moving module, the wire feeding clamp stops until the wire feeding clamp (5) sends the two second long wires to the second twisted wire crochet hook (9) on the right side, then the wire feeding clamp (5) and the moving component thereof move back to the right side of the second sliding rail (2), the second sliding rail (2) drives the wire feeding clamp (5) and the moving component thereof to move back to the original position towards the back of the first sliding rail (1) at the same time, meanwhile, a second servo motor (10) works to drive a second stranding crochet needle (9) to strand two sent second long wires;
s4, moving the wire feeding clamp (5) and the wire separating clamp (7) which are reset to the left side of the second slide rail (2) through the moving assembly again until the wire feeding clamp (5) stops before the magnetic ring fixing block (6), clamping the remaining two groups of copper wires by the wire feeding clamp (5) and the wire separating clamp (7) simultaneously, moving to the right side of the second slide rail (2), moving the wire feeding clamp (5) and the wire separating clamp (7) to a position close to the first wire clamp (8), separating the shortest wire from the wire feeding clamp (5) and the wire separating clamp (7) due to insufficient wire length, clamping the last two third long wires by the wire feeding clamp (5) and the wire separating clamp (7), opening and resetting the wire separating clamp (7), continuously clamping the two third long wires by the wire feeding clamp (5), moving the second slide rail (2) with the wire feeding clamp (5) and the moving assembly thereof to the front of the first slide rail (1), and moving the wire feeding clamp (5) of the third long wires to the left side of the second slide rail (2) through the moving assembly, meanwhile, a third stranded wire crochet hook 13 ascends through a first air cylinder (11), at the moment, a wire feeding clamp (5) feeds two third long wires to the position of the ascended third stranded wire crochet hook (13) and stops, then the wire feeding clamp (5) and a moving assembly thereof move back and return to the right side of a second sliding rail (2), the second sliding rail (2) drives the wire feeding clamp (5) and the moving assembly thereof to move back and return to the rear of the first sliding rail (1), at the moment, a third servo motor (12) works to drive the third stranded wire crochet hook (13) to stranded the two fed third long wires;
s5, moving the wire feeding clamp (5) and the wire separating clamp (7) which are reset to the left side of the second slide rail (2) through the moving assembly again until the wire feeding clamp (5) stops before the magnetic ring fixing block (6), clamping the remaining two shortest wires by the wire feeding clamp (5) and the wire separating clamp (7) simultaneously, moving to the right side of the second slide rail (2), stopping when the wire feeding clamp moves to the front of the first wire clamp (8), opening and resetting the wire separating clamp (7), continuously clamping the two shortest wires by the wire feeding clamp (5), driving the wire feeding clamp (5) and the moving assembly of the wire feeding clamp to move to the front of the first slide rail (1) by the second slide rail (2), moving the wire feeding clamp (5) which clamps the shortest wires to the left side of the second slide rail (2) through the moving module, simultaneously lifting the fourth wire crochet hook needle (16) through the second air cylinder (14), sending the wire feeding clamp (5) to send the two shortest wires to the lifted fourth wire crochet hook needle (16) to stop, then the wire feeding clamp (5) and the moving assembly thereof move back and return to the right side of the second sliding rail (2), the second sliding rail (2) drives the wire feeding clamp (5) and the moving assembly thereof to move back and return to the rear side of the first sliding rail (1), and at the moment, the fourth servo motor (15) works to drive the fourth stranded wire crochet hook (16) to stranded two shortest wires which are fed.
2. The method as claimed in claim 1, wherein four sets of different lengths of copper wires are mixed together, including two longest wires, two second longest wires, two third longest wires and two shortest wires, and the apparatus requires that the four sets of different lengths of copper wires are separated two by two and then fed to corresponding wire twisting hooks for wire twisting.
3. The wire splitting and stranding method of the full-automatic winding machine according to claim 1, wherein in the step S3, the wire feeding clamp (5) stops feeding the two second long wires to the right second wire stranding hook needle (9), and at the time, the third wire stranding hook needle (13) and the fourth wire stranding hook needle (16) descend to the lowest position through the first air cylinder (11) and the second air cylinder (14).
4. The branch strand running method of the full-automatic winding machine according to claim 1, wherein in step S4, the strand feeding clamp (5) feeds two third long strands to the third strand crochet needle (13) which has risen and stops, and the fourth strand crochet needle (16) is still at the lowest position.
5. The branch stranding method of the full-automatic winder according to claim 1, wherein in the step S4, after the third stranding hook (13) strands the two third long wires, the first air cylinder (11) automatically carries the third stranding hook (13) to descend to the lowest position.
6. The branch stranding method of the full-automatic winder according to claim 1, wherein in the step S5, after the fourth stranding bearded needle (16) twists the two shortest wires fed thereto, the second air cylinder (14) automatically carries the fourth stranding bearded needle (16) to descend to the lowest position.
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| CN202010232657.6A CN111341554B (en) | 2020-03-28 | 2020-03-28 | Branching and stranding method of full-automatic winding machine |
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| CN202010232657.6A CN111341554B (en) | 2020-03-28 | 2020-03-28 | Branching and stranding method of full-automatic winding machine |
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| CN111341554B true CN111341554B (en) | 2021-05-25 |
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| CN110473671A (en) * | 2019-08-23 | 2019-11-19 | 中山展晖电子设备有限公司 | A kind of separated time twisting mechanism |
| CN110660578A (en) * | 2019-10-24 | 2020-01-07 | 珠海市恒诺科技有限公司 | Four-strand twisted T1 equipment and working method |
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| JPH08250255A (en) * | 1994-12-22 | 1996-09-27 | Fujitsu Ltd | Untwisting device for twisted pair wire, untwisting method for twisted pair wire, wiring material arraying aparatus, wiring material arraying method, and wiring material processing device |
| CN104795231A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Full-automatic network transformer winding machine |
| CN104795238A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Full-automatic T1 loop winding machine |
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