CN111336820A - Aluminum alloy ingot processing is dragged for mechanism with solution surface impurity - Google Patents
Aluminum alloy ingot processing is dragged for mechanism with solution surface impurity Download PDFInfo
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- CN111336820A CN111336820A CN202010135456.4A CN202010135456A CN111336820A CN 111336820 A CN111336820 A CN 111336820A CN 202010135456 A CN202010135456 A CN 202010135456A CN 111336820 A CN111336820 A CN 111336820A
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- wheel
- worm
- main body
- storehouse
- shaft
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- 239000012535 impurity Substances 0.000 title claims abstract description 103
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 68
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 238000001914 filtration Methods 0.000 claims description 47
- 238000007790 scraping Methods 0.000 claims description 23
- 239000000243 solution Substances 0.000 claims description 20
- 230000002262 irrigation Effects 0.000 claims description 18
- 238000003973 irrigation Methods 0.000 claims description 18
- 239000002893 slag Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 12
- 239000011550 stock solution Substances 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000006978 adaptation Effects 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 22
- 229910052782 aluminium Inorganic materials 0.000 description 22
- 238000003825 pressing Methods 0.000 description 17
- 230000002349 favourable effect Effects 0.000 description 13
- 239000000274 aluminium melt Substances 0.000 description 12
- 239000003818 cinder Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 210000003813 thumb Anatomy 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1545—Equipment for removing or retaining slag
- F27D3/1554—Equipment for removing or retaining slag for removing the slag from the surface of the melt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6476—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
Abstract
The invention discloses a solution surface impurity fishing mechanism for aluminum alloy ingot processing, which comprises a main body, a motor, a storage battery and a control switch, wherein a main shaft is transversely inserted into one end of the rear part of the main body, the motor is fixedly arranged above the main body, a belt pulley transmission mechanism is fixedly arranged between a rotating output shaft of the motor and the main shaft, the left end and the right end of the main shaft are respectively and fixedly provided with a propelling wheel, and the top of one end of the front part of the main body is provided with an introducing groove. According to the invention, the motor is connected to the main shaft through the belt pulley transmission mechanism, and the two ends of the main shaft are provided with the propulsion wheels, so that the motor can drive the main shaft to rotate after being electrified and started, and the propulsion wheels at the two ends of the main shaft rotate.
Description
Technical Field
The invention relates to the technical field of aluminum alloy ingot processing equipment, in particular to a solution surface impurity fishing mechanism for aluminum alloy ingot processing.
Background
The aluminum alloy ingot is an alloy prepared by using pure aluminum and recycled aluminum as raw materials, adding other elements according to international standards or special requirements and improving the castability, the chemical property and the physical property of the pure aluminum, is suitable for casting the alloy and can enable a casting to have better performance.
In the production process of the existing aluminum alloy ingot, the recovered aluminum raw material is usually melted, and in the melting production process, because the recovered aluminum raw material contains more impurities, the molten aluminum formed by melting contains more impurities, and the impurities float on the surface layer of the molten aluminum to cause great influence on the production of the aluminum alloy ingot, so the impurities are usually required to be filtered;
in the existing production process of aluminum alloy ingots, impurities floating above an aluminum solution are usually filtered, and due to the fact that the flow of the aluminum solution in the production process is large, the impurities are accumulated on a filter screen due to the fact that a filter plate is arranged inside a flow pipeline, the flow of the aluminum solution is influenced, the filter plate needs to be frequently cleaned, and the production efficiency is influenced;
in addition, if a manual fishing mode is adopted, due to the fact that the temperature of the aluminum melt is high, workers are located around the aluminum melt production pool for a long time and are easily burnt by high temperature, and if the workers drop into the aluminum melt pool carelessly, serious consequences are easily caused, so that the fishing mechanism for the impurities on the surface of the solution for processing the aluminum alloy ingot is provided for solving the problems.
Disclosure of Invention
The invention aims to provide a solution surface impurity fishing mechanism for processing an aluminum alloy ingot, which aims to solve the problems that in the production process of the existing aluminum alloy ingot proposed in the background art, if a large amount of impurities floating on the upper layer of molten aluminum are filtered by introducing into a filter plate, the filtering effect is easy to slow, the circulation speed of the molten aluminum is influenced, and a manual fishing mode has great potential safety hazard.
In order to achieve the purpose, the invention provides the following technical scheme: a solution surface impurity fishing mechanism for aluminum alloy ingot processing comprises a main body, a motor, a storage battery and a control switch, wherein a main shaft is transversely inserted into one end of the rear part of the main body, the motor is fixedly installed above the main body, a belt pulley transmission mechanism is fixedly installed between a rotating output shaft of the motor and the main shaft, a propelling wheel is fixedly installed at each of the left end and the right end of the main shaft respectively, an introduction groove is formed in the top of one end of the front part of the main body, supporting arms are installed on the left side and the right side of the introduction groove respectively, the supporting arms are fixedly installed on the main body, a first rotating shaft is inserted into the other end of each supporting arm, a poking wheel is fixedly welded at the lower end of the first rotating shaft, a first bevel gear is fixedly installed at the other end of the first rotating shaft, a first driven shaft is inserted into the upper part of the, a first worm is meshed below the first worm wheel, a second rotating shaft is transversely fixed at the middle position of the first worm, rolling wheels are fixedly mounted on the outer side of the second rotating shaft, second bevel gears are respectively fixedly mounted at the left end and the right end of the second rotating shaft, a filter bin is fixedly welded at the middle position of the top of the main body, a filter plate is fixedly embedded at the bottom of the filter bin, a temporary storage bin is arranged below the filter bin and is arranged in the main body, a scraping wheel is mounted inside the filter bin, a guide groove is fixedly welded at the left end of the filter bin, a slag inlet is fixedly mounted below the other end of the guide groove, a second worm wheel is fixedly welded at the other end of the first driven shaft, a second worm is meshed outside the second worm wheel, a third bevel gear is fixedly welded at the outer side of the middle position of the main shaft, and a fourth bevel gear is meshed outside the third bevel gear, the fixed welding of intermediate position of fourth bevel gear has the second driven shaft, and the inside of establishing the main part is vertically inserted to the second driven shaft, the other end fixed mounting of second driven shaft has the third worm wheel, the stock solution storehouse has been seted up to the top of main part backward, it has the circulation groove to set up the intercommunication between temporary storage storehouse and the stock solution storehouse, the intermediate position welded fastening of main shaft has the bent axle, and the intermediate position cover of bent axle is equipped with the swinging arms, impurity storage storehouse has been seted up to the place ahead inside of main part, and the inside in impurity storage storehouse is inlayed and is had the clamp plate, the top welded fastening of clamp plate has the limiting plate, the back welded fastening of clamp plate has the push rod, the internally mounted of stock solution storehouse has the irrigation wheel, the inside fixed mounting of main part has the battery, the top fixed mounting of.
Preferably, the poking wheel is rotatably connected with the supporting arm through a first rotating shaft, teeth assembled on the outer side of the first bevel gear are matched with teeth assembled on the outer side of the second bevel gear, and the first bevel gear is in meshing transmission connection with the second bevel gear through meshing of the teeth.
Preferably, the bottom of filtering the storehouse is arc, filter the place ahead and the introduction groove intercommunication in storehouse, first driven shaft vertically runs through to be inserted and establishes on filtering the storehouse, the intermediate position of scraping wheel is fixed on first driven shaft, the outside size of scraping wheel and the inside size looks adaptation of filtering the storehouse, the scraping wheel rotates through first driven shaft and filtering the storehouse and is connected, the inside of scraping wheel has evenly seted up and has filtered the through-hole.
Preferably, the shape of guide groove is the slope shape, go into the shape of cinder notch for upwards open hourglass shape, the bottom of going into the cinder notch communicates the inside in impurity storage storehouse.
Preferably, the second worm is inserted in the outer side of the filtering bin through a support, the second worm is rotatably connected with the filtering bin, teeth assembled on the outer side of the third worm wheel are matched with teeth assembled on the outer side of the second worm, and the third worm wheel is meshed with the second worm through the teeth and is in meshed transmission connection.
Preferably, the middle position of the crankshaft is convex, one end of the swing rod is sleeved on the convex position on the crankshaft, the swing rod is rotatably connected with the crankshaft, the other end of the swing rod is hinged on the push rod, and the push rod is rotatably connected with the swing rod.
Preferably, the bottom of the impurity storage bin is inclined towards the right side, the outer size of the pressing plate is matched with the inner size of the impurity storage bin, and the pressing plate is connected with the impurity storage bin in a sliding mode.
Preferably, the front end of the limiting plate is provided with a groove, the position of the groove is located right below the slag inlet, and the size of the groove is matched with the size of the bottom of the slag inlet.
Preferably, the push rod comprises a rod sleeve, an inner rod and a spring, the inner rod is inserted into the rod sleeve, the spring is sleeved on the outer side of the inner rod, one end of the spring is fixed on the rod sleeve, the other end of the spring is fixed on the inner rod, the rod sleeve is elastically and telescopically connected with the inner rod through the spring, the push rod is inserted into the main body, and the push rod is slidably connected with the main body.
Preferably, the irrigation wheel is fixedly mounted on the main shaft, a discharge groove is formed in the liquid storage bin, the inner size of the discharge groove is matched with the outer size of the irrigation wheel, and the irrigation wheel is rotatably connected with the discharge groove formed in the liquid storage bin through the main shaft.
Compared with the prior art, the invention has the beneficial effects that:
1. set up the motor and pass through belt pulley drive mechanism and connect on the main shaft, and be provided with the propulsion wheel at the both ends of main shaft, make the motor can drive the main shaft after the circular telegram starts and rotate, thereby make the propulsion wheel at main shaft both ends rotate, through the rotation drive of propulsion wheel, make the device can remove on the aluminium melt, effectual substitute staff manual operation, thereby avoid the staff to be in the produced dangerous accident around the aluminium melt for a long time, be favorable to protecting staff's personal safety.
2. Install in the device's the place ahead left and right sides through setting up the thumb wheel, and install the wheel that rolls through the second pivot in the device's dead ahead position for thumb wheel and roll wheel can effectually scrape the floating impurity in the device front aluminium melt upper strata and get and introduce inslot portion when rotating, are favorable to the device to salvage fast of impurity, have improved the device's work efficiency greatly.
3. Install in the top of main part through setting up the filter bin, and filter the storehouse and introduce the groove intercommunication, make the aluminium melt that contains impurity can get into inside the filter bin, be filtered by the filter, and simultaneously, set up and scrape the driving wheel and rotate in circulation under the drive of first driven shaft, make the filter top filter remaining impurity and can scrape through the rotation of scraping the driving wheel and get inside the discharge filter bin, be favorable to realizing the filtration that lasts to aluminium melt internal impurity, effectually prevent that impurity from blockking up the filter and leading to the filter effect reduction, the device's working effect has been improved greatly.
4. Install in the inside of main part through setting up impurity storage bin for the impurity that filters can get into the inside storage in impurity storage bin from going into the cinder notch through the guide of guiding groove, sets up the clamp plate simultaneously and store the inside back-and-forth movement in storehouse in impurity, makes under the promotion of push rod, and the clamp plate can extrude the inside impurity in entering impurity storage bin, is favorable to dwindling the volume that occupies of impurity, thereby is favorable to strengthening the device duration time of working.
Drawings
FIG. 1 is a schematic top view of the structure of the present invention;
FIG. 2 is a schematic top cross-sectional view of the structure of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 4 is an enlarged view of the structure at B in FIG. 2 according to the present invention;
FIG. 5 is a front view of the connection structure of the first worm wheel and the first worm according to the present invention;
FIG. 6 is a schematic sectional view of the filter cartridge of the present invention in elevation;
FIG. 7 is a front view schematically illustrating a connection structure of a second worm wheel, a second worm and a third worm wheel according to the present invention;
FIG. 8 is a schematic sectional view of the front view of the structure of the impurity storage bin according to the present invention;
fig. 9 is a schematic side view of the structure of the irrigation wheel of the present invention.
In the figure: 1. a main body; 2. a main shaft; 3. a motor; 4. a belt pulley transmission mechanism; 5. a propulsion wheel; 6. an introduction groove; 7. a support arm; 8. a first rotating shaft; 9. a poking wheel; 10. a first bevel gear; 11. a first driven shaft; 12. a first worm gear; 13. a first worm; 14. a second rotating shaft; 15. a rolling wheel; 16. a second bevel gear; 17. a filtering bin; 18. a filter plate; 19. a temporary storage bin; 20. a scraping wheel; 21. a guide groove; 22. a slag inlet; 23. a second worm gear; 24. a second worm; 25. a third bevel gear; 26. a fourth bevel gear; 27. a second driven shaft; 28. a third worm gear; 29. a liquid storage bin; 30. a circulation tank; 31. a crankshaft; 32. a swing lever; 33. an impurity storage bin; 34. pressing a plate; 35. a limiting plate; 36. a push rod; 361. a rod sleeve; 362. an inner rod; 363. a spring; 37. an irrigation wheel; 38. a storage battery; 39. and controlling the switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an embodiment of the present invention is shown:
a solution surface impurity fishing mechanism for aluminum alloy ingot processing comprises a main body 1, a motor 3, a storage battery 38 and a control switch 39, wherein a main shaft 2 is transversely inserted into one end of the rear part of the main body 1, the motor 3 is fixedly installed above the main body 1, a belt pulley transmission mechanism 4 is fixedly installed between a rotating output shaft of the motor 3 and the main shaft 2, a propelling wheel 5 is fixedly installed at each of the left end and the right end of the main shaft 2, an introduction groove 6 is formed in the top of one end of the front part of the main body 1, supporting arms 7 are respectively installed at the left side and the right side of the introduction groove 6, the supporting arms 7 are fixedly installed on the main body 1, a first rotating shaft 8 is inserted into the other end of each supporting arm 7, a poking wheel 9 is fixedly welded at the lower end of the first rotating shaft 8, a first bevel gear 10 is fixedly installed at the other end of, a first worm wheel 12 is fixedly arranged at one end in front of the first driven shaft 11, a first worm 13 is meshed below the first worm wheel 12, a second rotating shaft 14 is transversely fixed at the middle position of the first worm 13, a rolling wheel 15 is fixedly arranged on the outer side of the second rotating shaft 14, second bevel gears 16 are respectively fixedly arranged at the left end and the right end of the second rotating shaft 14, the stirring wheel 9 is rotatably connected with the supporting arm 7 through the first rotating shaft 8, teeth assembled on the outer side of the first bevel gear 10 are matched with teeth assembled on the outer side of the second bevel gears 16, the first bevel gear 10 is in meshing transmission connection with the second bevel gears 16 through meshing of the teeth, when the device works, the first worm wheel 12 is in meshing connection with the teeth of the first worm 13, so that the first driven shaft 11 can drive the second rotating shaft 14 to rotate through the meshing transmission of the first worm wheel 12 and the first worm 13, and the rolling wheel 15 fixed on the outer side of the second rotating shaft 14 rotates, rotation through the wheel 15 that rolls is favorable to promoting the levitate impurity in molten aluminum upper layer surface to introducing inside groove 6, and simultaneously, tooth meshing transmission through second bevel gear 16 and first bevel gear 10, make second pivot 14 when rotating, drive first bevel gear 10 and rotate, thereby make two sets of thumb wheel 9 that the device both sides were installed rotate, promote the impurity of the device the place ahead left and right sides, make impurity pushed to introduce 6 directions in the groove, make impurity get into fast and introduce inside groove 6, be favorable to improving the device's work efficiency.
The middle position of the top of the main body 1 is fixedly welded with a filtering bin 17, the bottom of the filtering bin 17 is fixedly embedded with a filtering plate 18, a temporary storage bin 19 is arranged below the filtering bin 17, the temporary storage bin 19 is arranged inside the main body 1, a scraping wheel 20 is arranged inside the filtering bin 17, the bottom of the filtering bin 17 is arc-shaped, the front of the filtering bin 17 is communicated with the introducing groove 6, the first driven shaft 11 is longitudinally inserted on the filtering bin 17 in a penetrating manner, the middle position of the scraping wheel 20 is fixed on the first driven shaft 11, the outer side size of the scraping wheel 20 is matched with the inner size of the filtering bin 17, the scraping wheel 20 is rotatably connected with the filtering bin 17 through the first driven shaft 11, filtering through holes are uniformly formed in the scraping wheel 20, during work, due to the communication between the introducing groove 6 and the filtering bin 17, impurities entering inside the introducing groove 6 enter the filtering bin 17 under the continuous pushing action, through the isolation filtering action of filtering 17 bottom filters 18, make the aluminium melt after filtering pass filter 18 and get into inside temporary storage bin 19, and impurity in the aluminium melt then stops in filter 18 top, drive scraping wheel 20 through setting up first driven shaft 11 and continuously rotate in filtering 17 insides, make scraping wheel 20 when rotating the impurity of filter 18 top continuously left side scraping discharge, be favorable to guaranteeing to filter the continuous filtration of filter 18 to impurity of 17 insides, prevent that impurity from piling up and leading to filter 18 to block up on filter 18, the effectual filtration that has improved the device drags for except that efficiency, be favorable to preventing that the circulation of aluminium melt is not smooth simultaneously.
The left end welded fastening who filters storehouse 17 has guiding groove 21, and guiding groove 21's other end below fixed mounting has into cinder notch 22, guiding groove 21's shape is the slope shape, the shape of going into cinder notch 22 is upwards open hourglass shape, go into the inside of cinder notch 22's bottom intercommunication impurity storage bin 33, in operation, through setting up guiding groove 21 guide, make the impurity of filtering storehouse 17 inside being released by scraping wheel 20 get into cinder notch 22 inside through guiding groove 21, it is the slope shape to set up guiding groove 21, make under the action of gravity, impurity can get into cinder notch 22 inside smoothly, set up to open the form through the top that will go into cinder notch 22, make impurity get into wherein the time more smoothly, be favorable to preventing that impurity from dropping out, the device's job stabilization nature has been improved greatly.
A second worm wheel 23 is fixedly welded at the other end of the first driven shaft 11, a second worm 24 is meshed with the outer side of the second worm wheel 23, a third bevel gear 25 is fixedly welded at the outer side of the middle position of the main shaft 2, a fourth bevel gear 26 is meshed with the outer side of the third bevel gear 25, a second driven shaft 27 is fixedly welded at the middle position of the fourth bevel gear 26, the second driven shaft 27 is longitudinally inserted into the main body 1, a third worm wheel 28 is fixedly installed at the other end of the second driven shaft 27, the second worm 24 is inserted into the outer side of the filter bin 17 through a bracket, the second worm 24 is rotatably connected with the filter bin 17, teeth assembled at the outer side of the third worm wheel 28 are matched with teeth assembled at the outer side of the second worm 24, the third worm wheel 28 is meshed with the second worm 24 through teeth for transmission, and during operation, the teeth of the third bevel gear 25 and the fourth bevel gear 26 are meshed for transmission, make main shaft 2 drive second driven shaft 27 when rotating and rotate, through tooth meshing transmission between third worm wheel 28 and the second worm 24 and tooth meshing transmission between second worm 24 and the second worm wheel 23, make second driven shaft 27 drive first driven shaft 11 when rotating and rotate, thereby provide power support for first driven shaft 11, make the device only need adopt single motor 3 to carry out power take off, be favorable to reducing the manufacturing cost of the device, simultaneously can the shared space of greatly reduced motor 3, make the space utilization more rationalize.
A liquid storage bin 29 is arranged at the upper rear part of the main body 1, a circulation groove 30 is communicated between the temporary storage bin 19 and the liquid storage bin 29, a crankshaft 31 is welded and fixed at the middle position of the main shaft 2, and the middle position of the crankshaft 31 is sleeved with a swing rod 32, the middle position of the crankshaft 31 is in a convex shape, one end of the swing rod 32 is sleeved on the convex position on the crankshaft 31, the swing rod 32 is rotatably connected with the crankshaft 31, the other end of the swing rod 32 is hinged on a push rod 36, the push rod 36 is rotatably connected with the swing rod 32, when in work, the main shaft 2 rotates, the crankshaft 31 is welded on the main shaft 2, so that the main shaft 2 can drive the crankshaft 31 to rotate when rotating, by setting the middle position of the crankshaft 31 to a convex state, and the swing lever 32 is fitted over the middle convex position of the crankshaft 31, the crankshaft 31 can drive the swing rod 32 to swing in the front-back direction when rotating, which is beneficial to providing power support for the front-back movement of the push rod 36.
An impurity storage bin 33 is arranged in the front of the main body 1, a pressing plate 34 is embedded in the impurity storage bin 33, the bottom of the impurity storage bin 33 is inclined towards the right side, the outer size of the pressing plate 34 is matched with the inner size of the impurity storage bin 33, the pressing plate 34 is connected with the impurity storage bin 33 in a sliding mode, when the device works, impurities entering the slag inlet 22 drop downwards into the impurity storage bin 33 to be collected, and the pressing plate 34 is arranged to move in the impurity storage bin 33, so that during the moving process of the pressing plate 34, can extrude the impurities in the impurity storage bin 33, is beneficial to reducing the space for reusing the impurities during storage, thereby enhancing the duration of a single continuous operation of the device, and at the same time, the bottom of the impurity storage bin 33 is designed to be inclined to the right, make and enter into impurity storage 33 inside impurity and can slide right under the action of gravity, make full use of when being favorable to impurity storage 33 inner space to deposit impurity.
The limiting plate 35 is fixedly welded above the pressing plate 34, the front end of the limiting plate 35 is provided with a groove, the position of the groove is located under the slag inlet 22, the size of the groove is matched with the size of the bottom of the slag inlet 22, when the limiting plate 35 is welded on the pressing plate 34 and the limiting plate 35 is located under the slag inlet 22, the limiting plate 35 can move relative to the slag inlet 22 under the driving of the moving of the pressing plate 34, when the pressing plate 34 does not extrude impurities in the impurity storage bin 33, the groove formed in the limiting plate 35 is located under the slag inlet 22, the impurities in the slag inlet 22 enter the impurity storage bin 33 through the groove in the limiting plate 35, when the pressing plate 34 extrudes the impurities in the impurity storage bin 33, the pressing plate 34 drives the limiting plate 35 to move, so that the limiting plate 35 seals the bottom of the slag inlet 22, the back of the pressing plate 34 is prevented from being dropped by impurities, and the stable operation of the device is ensured.
The push rod 36 is fixedly welded on the back of the pressing plate 34, the push rod 36 comprises a rod sleeve 361, an inner rod 362 and a spring 363, the inner rod 362 is inserted into the rod sleeve 361, the spring 363 is sleeved on the outer side of the inner rod 362, one end of the spring 363 is fixed on the rod sleeve 361, the other end of the spring 363 is fixed on the inner rod 362, the rod sleeve 361 is elastically and telescopically connected with the inner rod 362 through the spring 363, the push rod 36 is inserted into the main body 1, the push rod 36 is slidably connected with the main body 1, and the elastic and telescopic connection between the rod sleeve 361 and the rod sleeve 361 inside the push rod 36 enables that when a certain amount of impurities are filled into the impurity storage bin 33, the push rod 36 does not affect the pushing of the pressing plate 34 due to the fact that the push rod 36 is clamped by the swing rod 32 due to insufficient moving position.
An irrigation wheel 37 is arranged in the liquid storage bin 29, a storage battery 38 is fixedly arranged in the main body 1, a control switch 39 is fixedly arranged above the main body 1, the irrigation wheel 37 is fixedly arranged on the main shaft 2, a discharge groove is formed in the liquid storage bin 29, the inner size of the discharge groove is matched with the outer size of the irrigation wheel 37, the irrigation wheel 37 is rotatably connected with the discharge groove arranged in the liquid storage bin 29 through the main shaft 2, and when in work, the irrigation wheel 37 is arranged in the discharge groove arranged in the liquid storage bin 29, driven by the rotation of the main shaft 2, the irrigation wheel 37 rotates to send the aluminum melt entering the liquid storage bin 29 into the aluminum melt pool again, which is beneficial to the continuous operation of the device, through setting up stock solution storehouse 29 and being favorable to preventing inside aluminium melt of aluminium melt pond directly to get into the device inside, the effectual stability that ensures the device work.
The working principle is as follows: when the device works, a worker places the device above the molten aluminum which needs surface impurity fishing operation, and then presses the control switch 39 to control the device to be electrified and started;
when the device works, the control switch 39 controls the storage battery 38 to supply current to the interior of the motor 3, so that the control switch 39 rotates, the main shaft 2 is driven to rotate through the belt pulley transmission mechanism 4, the propulsion wheels 5 arranged at two ends of the main shaft 2 rotate, and the device is driven to move forwards under the reverse action of the surface of aluminum melt stirred by the rotation of the propulsion wheels 5;
in operation, the main shaft 2 drives the third bevel gear 25 to rotate, the fourth bevel gear 26 is driven to rotate under the meshing action of teeth, the third worm gear 28 installed at the other end of the second driven shaft 27 is driven to rotate by the transmission of the second driven shaft 27, the second worm gear 23 meshed at the other end of the second worm 24 is driven to rotate by the meshing transmission of the third worm gear 28 and the second worm 24, so that the first driven shaft 11 is driven to rotate, when the first driven shaft 11 rotates, the first worm gear 12 installed at the other end of the first driven shaft 11 drives the first worm 13 to rotate under the meshing action of the teeth, so that the second rotating shaft 14 drives the rolling wheel 15 to rotate, impurities floating on the upper layer of the aluminum melt are pushed to move into the introducing groove 6, when the second rotating shaft 14 rotates, the second bevel gear 16 fixed at both ends of the second rotating shaft is driven to rotate, the first bevel gear 10 is driven to rotate by the second bevel gear 16 under the meshing action of the teeth, thereby rotating the poking wheel 9 at the other end of the first rotating shaft 8 and pushing the impurities at the two sides of the device to the direction of the introducing groove 6;
during operation, impurities entering the interior of the introducing groove 6 move to the interior of the filtering bin 17 under the action of continuous pushing, the impurities are filtered through the filtering plate 18, the impurities stay above the filtering plate 18, the filtered molten aluminum enters the interior of the temporary storage bin 19, and during operation, the scraping wheel 20 continuously rotates in the interior of the filtering bin 17 under the driving of the first driven shaft 11, so that the impurities retained above the filtering plate 18 continuously enter the interior of the guide groove 21 through the scraping of the scraping wheel 20, and the impurities enter the impurity storage bin 33 from the slag inlet 22 through the guiding of the guide groove 21;
during operation, the crankshaft 31 is driven by the main shaft 2 to rotate, so that the swinging rod 32 sleeved on the protruding position of the crankshaft 31 continuously swings in the front-back direction, and the push rod 36 continuously slides back and forth in the main body 1 under the pushing of the swinging rod 32, so that the push rod 36 pushes the press plate 34 to move in the impurity storage bin 33, and impurities entering the impurity storage bin 33 are pushed forwards and extruded;
during operation, the aluminium melt that gets into the inside filtration of temporary storage 19 storehouse passes through inside the circulation groove 30 entering stock solution storehouse 29, and main shaft 2 drives irrigation wheel 37 when rotating and rotates, through the continuous rotation of irrigation wheel 37, discharges away the aluminium melt that the inside entering of stock solution storehouse 29.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a mechanism is dragged for to aluminum alloy ingot processing with solution surface impurity, includes main part (1), motor (3), battery (38) and control switch (39), its characterized in that: a main shaft (2) is transversely inserted into one end of the rear portion of the main body (1), a motor (3) is fixedly mounted above the main body (1), a belt pulley transmission mechanism (4) is fixedly mounted between a rotating output shaft of the motor (3) and the main shaft (2), a propelling wheel (5) is fixedly mounted at each of the left end and the right end of the main shaft (2), an introducing groove (6) is formed in the top of one end of the front portion of the main body (1), supporting arms (7) are respectively mounted at the left side and the right side of the introducing groove (6), the supporting arms (7) are fixedly mounted on the main body (1), a first rotating shaft (8) is inserted into the other end of each supporting arm (7), a poking wheel (9) is fixedly welded at the lower end of the first rotating shaft (8), a first bevel gear (10) is fixedly mounted at the other end of the first rotating shaft (8), and a first driven shaft (11) is inserted, a first worm wheel (12) is fixedly mounted at one end in front of a first driven shaft (11), a first worm (13) is meshed below the first worm wheel (12), a second rotating shaft (14) is transversely fixed at the middle position of the first worm (13), rolling wheels (15) are fixedly mounted on the outer side of the second rotating shaft (14), second bevel gears (16) are respectively fixedly mounted at the left end and the right end of the second rotating shaft (14), a filtering bin (17) is fixedly welded at the middle position of the top of the main body (1), a filtering plate (18) is fixedly embedded at the bottom of the filtering bin (17), a temporary storage bin (19) is arranged below the filtering bin (17), the temporary storage bin (19) is arranged in the main body (1), a scraping wheel (20) is mounted inside the filtering bin (17), and a guide groove (21) is fixedly welded at the left end of the filtering bin (17), a slag inlet (22) is fixedly arranged below the other end of the guide groove (21), a second worm wheel (23) is fixedly welded at the other end of the first driven shaft (11), a second worm (24) is meshed with the outer side of the second worm wheel (23), a third bevel gear (25) is fixedly welded at the outer side of the middle position of the main shaft (2), a fourth bevel gear (26) is meshed with the outer side of the third bevel gear (25), a second driven shaft (27) is fixedly welded at the middle position of the fourth bevel gear (26), the second driven shaft (27) is longitudinally inserted into the main body (1), a third worm wheel (28) is fixedly arranged at the other end of the second driven shaft (27), a liquid storage bin (29) is arranged above the main body (1) in a deviated way, a circulation groove (30) is communicated between the temporary storage bin (19) and the liquid storage bin (29), and a crankshaft (31) is fixedly welded at the middle position of the main shaft (2), and the intermediate position cover of bent axle (31) is equipped with swinging arms (32), impurity storage storehouse (33) has been seted up to the place ahead inside of main part (1), and the inside of impurity storage storehouse (33) inlays and have clamp plate (34), the top welded fastening of clamp plate (34) has limiting plate (35), the back welded fastening of clamp plate (34) has push rod (36), the internally mounted of stock solution storehouse (29) has irrigation wheel (37), the inside fixed mounting of main part (1) has battery (38), control switch (39) have been fixed to the top of main part (1).
2. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the poking wheel (9) is rotatably connected with the supporting arm (7) through a first rotating shaft (8), teeth assembled on the outer side of the first bevel gear (10) are matched with teeth assembled on the outer side of the second bevel gear (16), and the first bevel gear (10) is in meshing transmission connection with the second bevel gear (16) through meshing of the teeth.
3. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the bottom of filtering storehouse (17) is arc, filter the place ahead in storehouse (17) and introduce groove (6) intercommunication, first driven shaft (11) vertically run through and establish on filtering storehouse (17), the intermediate position of scraping wheel (20) is fixed on first driven shaft (11), the outside size of scraping wheel (20) and the inside size looks adaptation of filtering storehouse (17), it is connected with filtering storehouse (17) rotation through first driven shaft (11) to scrape wheel (20), the inside of scraping wheel (20) has evenly seted up and has filtered the through-hole.
4. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the shape of guide groove (21) is the slope shape, go into slag notch (22) shape for upwards open hourglass shape, the inside of going into the bottom intercommunication impurity storage storehouse (33) of slag notch (22).
5. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the second worm (24) is inserted in the outer side of the filtering bin (17) through a support, the second worm (24) is rotatably connected with the filtering bin (17), teeth assembled on the outer side of the third worm wheel (28) are matched with teeth assembled on the outer side of the second worm (24), and the third worm wheel (28) is meshed through the teeth and is in meshed transmission connection with the second worm (24).
6. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the middle position of bent axle (31) is the protrusion form, the pot head of swinging arms (32) is established on bent axle (31) protrusion position, swinging arms (32) rotate with bent axle (31) and are connected, the other end of swinging arms (32) articulates on push rod (36), push rod (36) rotate with swinging arms (32) and are connected.
7. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the bottom of impurity storage storehouse (33) is the form of inclining to the right side, the external dimension of clamp plate (34) and the internal dimension looks adaptation of impurity storage storehouse (33), clamp plate (34) and impurity storage storehouse (33) sliding connection.
8. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the front end of the limiting plate (35) is provided with a groove, the position of the groove is located right below the slag inlet (22), and the size of the groove is matched with the size of the bottom of the slag inlet (22).
9. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: the push rod (36) comprises a rod sleeve (361), an inner rod (362) and a spring (363), the inner rod (362) is inserted into the rod sleeve (361), the spring (363) is sleeved on the outer side of the inner rod (362), one end of the spring (363) is fixed to the rod sleeve (361), the other end of the spring (363) is fixed to the inner rod (362), the rod sleeve (361) is elastically and telescopically connected with the inner rod (362) through the spring (363), the push rod (36) is inserted into the main body (1), and the push rod (36) is slidably connected with the main body (1).
10. The aluminum alloy ingot processing solution surface impurity fishing mechanism according to claim 1, characterized in that: irrigation wheel (37) fixed mounting is on main shaft (2), discharge tank has been seted up to the inside of stock solution storehouse (29), and the inside size of discharge tank and irrigation wheel (37) outside size looks adaptation, irrigation wheel (37) are connected through main shaft (2) and the inside discharge tank of seting up of stock solution storehouse (29) rotation.
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| CN109056599A (en) * | 2018-09-14 | 2018-12-21 | 苏州海森伯格环保科技有限公司 | A kind of vehicle and its application method of road-sweeping |
| CN209211362U (en) * | 2018-09-18 | 2019-08-06 | 昆明理工大学 | A kind of road-surface cleaning apparatus |
| CN110700169A (en) * | 2019-10-29 | 2020-01-17 | 嵊州米想道路设施有限公司 | Road cleaning robot |
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