CN215947461U - High-efficient ingot casting dross removal mechanism - Google Patents
High-efficient ingot casting dross removal mechanism Download PDFInfo
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- CN215947461U CN215947461U CN202121739463.1U CN202121739463U CN215947461U CN 215947461 U CN215947461 U CN 215947461U CN 202121739463 U CN202121739463 U CN 202121739463U CN 215947461 U CN215947461 U CN 215947461U
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Abstract
The utility model belongs to the technical field of smelting and casting, and particularly relates to a high-efficiency ingot casting deslagging device, which aims at the problems of inconvenience in removing oxidizing slag on the surface of polycrystalline silicon and low efficiency in the ingot casting process; according to the utility model, the oxidizing slag on the surface of the cast ingot is gathered on the surface of the rotating plate through the shunting action of the shunting plate, then the rotating plate swings most of the oxidizing slag into the slag removing channel for collection and treatment through the reciprocating swing of the rotating plate, and meanwhile, a small part of the oxidizing slag is swung for slag removal through the reciprocating swing of the slag removing plate, so that the removing efficiency of the oxidizing slag on the surface of the cast ingot is greatly improved, and the operation is simple and convenient.
Description
Technical Field
The utility model relates to the technical field of smelting and casting, in particular to a high-efficiency ingot casting deslagging device.
Background
When molten metals such as lead, zinc and the like are cast into an ingot mold, a layer of oxidation slag is formed on the surface of the metal ingot mold, and in order to ensure the appearance quality of the metal ingot, the oxidation slag on the surface needs to be removed; the polycrystalline silicon ingot casting device is silicon raw material remelting equipment, is used for producing solar grade polycrystalline silicon ingots at low cost, and has the function that polycrystalline silicon raw materials are subjected to stages of heating and melting, directional crystallization, annealing, cooling and the like according to a set process to form polycrystalline silicon ingots growing along a certain direction.
At present, in the polycrystalline silicon ingot casting process, when a mold moves and transfers along with a conveying device such as a crawler and the like, oxidizing slag on the surface of the mold is usually subjected to slag salvaging through manual work, and due to the fact that the mold is in a working environment with higher temperature, great inconvenience and low efficiency exist when the mold is manually subjected to slag salvaging, and certain potential safety hazards also exist.
Therefore, an efficient ingot casting deslagging device is needed to solve the problems of inconvenience in removing oxidizing slag on the surface of polycrystalline silicon and low efficiency in the ingot casting process of the polycrystalline silicon.
SUMMERY OF THE UTILITY MODEL
The efficient ingot casting deslagging device provided by the utility model solves the problems of inconvenience in removing oxidizing slag on the surface of polycrystalline silicon and low efficiency in the ingot casting process.
In order to achieve the purpose, the utility model adopts the following technical scheme: a high-efficiency ingot casting deslagging device comprises a mounting seat and a mounting seat
The fixing frame is fixed on the top surface of the mounting seat, two fixing rods which are symmetrically distributed are fixed on one side of the fixing frame, one end of each fixing rod is fixed with a fixing block, a flow distribution plate is fixed on the bottom surface of each fixing block, a toothed ring which is in sliding connection with the top surface of the fixing frame is installed between the two fixing rods, an adjusting gear is rotatably connected to the top surface of the fixing frame and is meshed with the toothed ring, a driving motor which is coaxially installed with the adjusting gear is arranged above the fixing frame, two rotating plates which are symmetrically distributed are rotatably connected to the bottom surface of the fixing frame, a moving rod is fixed on the outer surface of the toothed ring, a connecting rod a is hinged between the moving rod and the adjacent rotating plate, and a slag fishing assembly is arranged on one side of the fixing frame, which is far away from the rotating plates;
the slag removal channel, the slag removal channel is provided with two, and two slag removal channels are seted up respectively in the both ends terminal surface of mount pad, and the slag removal channel is located one side of rotor plate.
Preferably, the slag fishing component comprises
Two mounting rods are arranged, a slag fishing plate is rotatably connected between the two mounting rods, and two symmetrically-distributed connecting rods b are hinged between the slag fishing plate and the toothed ring;
the collecting tank is arranged on the outer surface of the slag salvaging plate, and the bottom surface of the collecting tank is an inclined plane.
Preferably, the bottom surface of dragging for the sediment board and the upper surface of mould are located same horizontal plane, drag for the length of sediment board and the length size looks adaptation of mould.
Preferably, the outer surface of the toothed ring is in contact with the inner surfaces of the two fixing rods respectively, and chamfers are arranged on the inner wall of the top of the deslagging channel.
Preferably, the flow distribution plate comprises a segmentation section and a flow guide section, the segmentation section of the flow distribution section is distributed in a sharp shape, and the outer surface of the flow guide section of the flow distribution plate is arranged in an arc surface.
Preferably, the bottom surface of the flow distribution plate and the bottom surface of the rotating plate are located on the same horizontal plane, and the adjacent ends of the two rotating plates are located inside the flow guide section of the flow distribution plate.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the oxidizing slag on the surface of the cast ingot is gathered on the surface of the rotating plate through the shunting action of the shunting plate, then the rotating plate swings most of the oxidizing slag into the slag removing channel for collection and treatment through the reciprocating swing of the rotating plate, and meanwhile, a small part of the oxidizing slag is swung for slag removal through the reciprocating swing of the slag removing plate, so that the removing efficiency of the oxidizing slag on the surface of the cast ingot is greatly improved, and the operation is simple and convenient.
2. According to the utility model, the segmentation section of the splitter plate divides the oxidation slag with larger ingot casting surface into two parts, and then the diversion section conducts diversion to the rotating plates at two ends for convergence swing deslagging treatment, so that deslagging efficiency is improved.
Drawings
FIG. 1 is a schematic overall structure diagram of an efficient ingot casting deslagging device provided by the utility model;
FIG. 2 is a schematic structural view of a slag dragging component of the high-efficiency ingot casting slag removing device provided by the utility model;
fig. 3 is a schematic view of a partial structure of a splitter plate of the efficient ingot casting deslagging device provided by the utility model.
In the figure: 1. a mounting seat; 2. a fixed mount; 3. fixing the rod; 4. a fixed block; 5. a flow distribution plate; 51. segmenting; 52. a flow guide section; 6. a toothed ring; 7. an adjusting gear; 8. a drive motor; 9. a rotating plate; 10. a travel bar; 11. a connecting rod a; 12. a slag fishing component; 121. mounting a rod; 122. fishing out the slag plate; 123. a connecting rod b; 124. collecting tank; 13. a deslagging channel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an efficient ingot casting slag removal device comprises a mounting base 1, wherein the mounting base 1 further comprises a fixing frame 2, the fixing frame 2 is fixed on the top surface of the mounting base 1, two fixing rods 3 which are symmetrically distributed are fixed on one side of the fixing frame 2, a fixing block 4 is fixed at one end of each of the two fixing rods 3, a flow distribution plate 5 is fixed on the bottom surface of each fixing block 4, a toothed ring 6 which is slidably connected with the top surface of the fixing frame 2 is installed between the two fixing rods 3, an adjusting gear 7 is rotatably connected to the top surface of the fixing frame 2, the adjusting gear 7 is meshed with the toothed ring 6, a driving motor 8 which is coaxially installed with the adjusting gear 7 is arranged above the fixing frame 2, two rotating plates 9 which are symmetrically distributed are rotatably connected to the bottom surface of the fixing frame 2, a moving rod 10 is fixed on the outer surface of the toothed ring 6, a connecting rod a11 is hinged between the moving rod 10 and the adjacent rotating plate 9, and a slag fishing assembly 12 is arranged on one side of the fixing frame 2, which is far away from the rotating plates 9; slag removal channel 13, slag removal channel 13 is provided with two, two both ends terminal surfaces that mounting base 1 was seted up respectively to two slag removal channel 13, slag removal channel 13 is located one side of rotor plate 9, 7 tooth parts of adjusting gear account for half of excircle circumference, when being used for guaranteeing that adjusting gear 7 carries out reciprocating rotation along with driving motor 8's drive, tooth through on the ring gear 6 meshes the transmission, thereby make ring gear 6 carry out reciprocating motion, thereby effect through carriage release lever 10 and connecting rod a11, it carries out the swing slagging-off processing to drive rotor plate 9, and drive and drag for sediment subassembly 12 synchronous motion, drag for the processing of getting for small part's oxidation sediment, thereby improve the effect of getting rid of ingot casting surface oxidation sediment greatly.
The slag fishing component 12 comprises two mounting rods 121, a slag fishing plate 122 is rotatably connected between the two mounting rods 121, and two symmetrically-distributed connecting rods b123 are hinged between the slag fishing plate 122 and the toothed ring 6; collecting vat 124, collecting vat 124 are seted up in the surface of dragging for sediment board 122, and the bottom surface of collecting vat 124 is the inclined plane setting of slope, through the reciprocating motion of ring gear 6 to through the effect of connecting rod b123, make drag for sediment board 122 and carry out reciprocal swing and drag for the sediment and handle, thereby carry out interim collection processing to it through collecting vat 124, make the mould shift to remove to shut down after finishing and carry out centralized processing to the inside oxidation sediment of collecting vat 124.
Drag for the bottom surface of sediment board 122 and the upper surface of mould to be located same horizontal plane, drag for the length of sediment board 122 and the length size looks adaptation of mould, drag for the setting of sediment board 122 size for drag for sediment board 122 when swinging to the bottommost to drag for the processing of fishing for some a small amount of oxidation sediment in ingot casting surface, carry out interim collection processing through its collecting vat 124.
The surface of ring gear 6 respectively with the internal surface contact of two dead levers 3, the chamfer has all been seted up to the top inner wall of slagging-off passageway 13, ring gear 6 and 3 surface contact of dead lever, carry out spacing processing through dead lever 3 to the reciprocating motion of ring gear 6 to guarantee the stability of ring gear 6 when carrying out reciprocating motion.
The flow distribution plate 5 comprises a segmentation section 51 and a diversion section 52, the segmentation section 51 of the flow distribution section is distributed in a sharp shape, the outer surface of the diversion section 52 of the flow distribution plate 5 is in an arc surface shape, the segmentation section 51 divides the large oxidation slag on the surface of the cast ingot into two parts, and then the diversion is carried out through the diversion section 52 to the rotating plates 9 at the two ends for convergence swing deslagging treatment, so that the deslagging efficiency is improved.
The bottom surface of flow distribution plate 5 and the bottom surface of rotor plate 9 are located same horizontal plane, the one end that two rotor plates 9 are adjacent is located inside flow guide section 52 of flow distribution plate 5, flow distribution plate 5 is unanimous with the ingot casting upper surface height of mould inside with rotor plate 9, thereby make the ingot casting on the mould cut apart and the water conservancy diversion through flow distribution plate 5 at the removal in-process, make the oxidation sediment assemble and carry out the removal slag removal processing of swinging on the surface of rotor plate 9 then, thereby improve the effect of getting rid of the oxidation sediment on ingot casting surface.
The working principle is as follows: when the polycrystalline silicon is cast, the mold is conveyed along with the crawler belt, the adjusting gear 7 is driven to perform synchronous transmission through the driving of the driving motor 8, the toothed ring 6 and the adjusting gear 7 are in meshing transmission, so that the toothed ring 6 performs reciprocating motion on the top of the fixed frame 2, the rotating plate 9 performs reciprocating rotation on the bottom surface of the fixed frame 2 through the action of the movable rod 10 and the connecting rod a11, the slag salvaging plate 122 performs reciprocating swing on the mounting rod 121 through the action of the connecting rod b123, the oxidized slag on the surface of the cast ingot is gathered on the surface of the rotating plate 9 through the shunting action of the shunting plate 5, then the rotating plate 9 swings most of the oxidized slag into the slag removal channel 13 to perform collection processing through the reciprocating swing of the rotating plate 9, and simultaneously, a small part of the oxidized slag is swung and fished through the reciprocating swing of the slag salvaging plate 122, thereby greatly improving the removal efficiency of the oxidized slag on the surface of the cast ingot and having simple and convenient operation.
The driving motor 8 is commercially available, and the driving motor 8 is provided with a power supply, which belongs to the mature technology in the field and is fully disclosed, so repeated description in the specification is omitted.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (6)
1. A high-efficient ingot casting dross removal mechanism, including the mount pad, its characterized in that, the mount pad still includes
The fixing frame is fixed on the top surface of the mounting seat, two fixing rods which are symmetrically distributed are fixed on one side of the fixing frame, one end of each fixing rod is fixed with a fixing block, a flow distribution plate is fixed on the bottom surface of each fixing block, a toothed ring which is in sliding connection with the fixed top surface is installed between the two fixing rods, the top surface of the fixing frame is rotatably connected with an adjusting gear, the adjusting gear is meshed with the toothed ring, a driving motor which is coaxially installed with the adjusting gear is arranged above the fixing frame, two rotating plates which are symmetrically distributed are rotatably connected on the bottom surface of the fixing frame, a moving rod is fixed on the outer surface of the toothed ring, a connecting rod a is hinged between the moving rod and the adjacent rotating plate, and a slag fishing assembly is arranged on one side of the fixing frame, which is far away from the rotating plates;
the slag removal channel, the slag removal channel is provided with two, and two slag removal channels are seted up respectively in the both ends terminal surface of mount pad, and the slag removal channel is located one side of rotor plate.
2. The efficient ingot deslagging device of claim 1, wherein the slag dragging assembly comprises
Two mounting rods are arranged, a slag fishing plate is rotatably connected between the two mounting rods, and two symmetrically-distributed connecting rods b are hinged between the slag fishing plate and the toothed ring;
the collecting tank is arranged on the outer surface of the slag salvaging plate, and the bottom surface of the collecting tank is an inclined plane.
3. The efficient ingot casting deslagging device of claim 2, wherein the bottom surface of the slag salvaging plate and the upper surface of the mold are positioned on the same horizontal plane, and the length of the slag salvaging plate is matched with the length of the mold.
4. The efficient ingot casting deslagging device of claim 1, wherein the outer surface of the toothed ring is respectively contacted with the inner surfaces of the two fixing rods, and chamfers are arranged on the inner walls of the tops of the deslagging channels.
5. The efficient ingot deslagging device of claim 1, wherein the splitter plate comprises a segmentation section and a diversion section, the segmentation section of the splitter plate is distributed in a sharp shape, and the outer surface of the diversion section of the splitter plate is arranged in a cambered surface.
6. The efficient ingot deslagging device of claim 5, wherein the bottom surfaces of the splitter plate and the rotating plates are located on the same horizontal plane, and the adjacent ends of the two rotating plates are located inside the flow guide section of the splitter plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121739463.1U CN215947461U (en) | 2021-07-29 | 2021-07-29 | High-efficient ingot casting dross removal mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121739463.1U CN215947461U (en) | 2021-07-29 | 2021-07-29 | High-efficient ingot casting dross removal mechanism |
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| CN215947461U true CN215947461U (en) | 2022-03-04 |
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| CN202121739463.1U Active CN215947461U (en) | 2021-07-29 | 2021-07-29 | High-efficient ingot casting dross removal mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115074536A (en) * | 2022-07-06 | 2022-09-20 | 栋梁铝业有限公司 | A high-efficient adsorption purification equipment for regenerating aluminum alloy fuse-element |
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2021
- 2021-07-29 CN CN202121739463.1U patent/CN215947461U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115074536A (en) * | 2022-07-06 | 2022-09-20 | 栋梁铝业有限公司 | A high-efficient adsorption purification equipment for regenerating aluminum alloy fuse-element |
| CN115074536B (en) * | 2022-07-06 | 2023-10-27 | 栋梁铝业有限公司 | A high-efficient adsorption clarification plant for regenerating aluminum alloy fuse-element |
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