CN111331442A - Full-automatic spiral alloy tapper tangent plane production line - Google Patents
Full-automatic spiral alloy tapper tangent plane production line Download PDFInfo
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- CN111331442A CN111331442A CN202010257009.6A CN202010257009A CN111331442A CN 111331442 A CN111331442 A CN 111331442A CN 202010257009 A CN202010257009 A CN 202010257009A CN 111331442 A CN111331442 A CN 111331442A
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- tapper
- tangent plane
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- 239000000956 alloy Substances 0.000 title claims abstract description 135
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 135
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000012937 correction Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 10
- 239000008233 hard water Substances 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000001429 stepping effect Effects 0.000 description 9
- 230000001050 lubricating effect Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 235000012149 noodles Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/24—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of drills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Abstract
The invention discloses a full-automatic spiral alloy tapper tangent plane production line which comprises a base, wherein a conveying mechanism for conveying an alloy tapper, a tangent plane mechanism for conducting tangent plane grinding on the alloy tapper, a positioning mechanism for determining the position of the alloy tapper to facilitate tangent plane grinding, a grinding mechanism for grinding the corner position of the alloy tapper and a material receiving mechanism for automatically receiving materials are arranged on the base, and the conveying mechanism, the tangent plane mechanism, the positioning mechanism and the material receiving mechanism are controlled to integrally run through a PLC assembly. The invention has the following beneficial effects: the full-automatic spiral alloy tapper tangent plane production line can be free from manual operation in production work, reduces labor cost and has good safety.
Description
Technical Field
The invention relates to a tapping device processing production line, in particular to a full-automatic spiral alloy tapping device section production line.
Background
In the prior art, the hole opener process is typically performed using a hole opener sharpener. The hole digger sharpener can be used for sharpening standard twist drills, woodworking drills, thin-wall drills, double-relief angle hole diggers, double-top angle hole diggers, Nishifu hole diggers, stepped drills and other hole diggers, so that the surface of the hole digger keeps certain sharpness.
However, the hole digger sharpener in the prior art needs manual operation, especially when grinding the end corners, the operation mode is complex, the accuracy is high, an operator needs to have good professional literacy to be able to well complete the sharpening process, and the safety risk is high due to the whole manual operation.
Disclosure of Invention
The invention aims to provide a full-automatic spiral alloy tapper section production line. The full-automatic spiral alloy tapper tangent plane production line can be separated from manual operation in the production process, reduces the labor cost and has better safety.
The invention aims to be realized by the following technical scheme: the utility model provides a full-automatic spiral alloy hole digger tangent plane production line, includes the base, be provided with on the base and be used for carrying the conveying mechanism of alloy hole digger, be used for carrying out tangent plane mechanism that the tangent plane was whetted a knife to the alloy hole digger, be used for confirming the convenient positioning mechanism of tangent plane of alloy hole digger position, be used for whetting a knife mechanism of tangent plane and be used for the receiving agencies of automatic receipts material to alloy hole digger corner position department, conveying mechanism, tangent plane mechanism, positioning mechanism and receiving agencies pass through its whole operation of PLC subassembly control.
After adopting above-mentioned technical scheme, carry the alloy hole digger through conveying mechanism, later fix a position the position of alloy hole digger through positioning mechanism, make things convenient for tangent plane mechanism to carry out the tangent plane to the alloy hole digger, realize receiving material automatically after the tangent plane is accomplished simultaneously. Whole process is controlled through the PLC subassembly, realizes breaking away from manual work production, later, carries out next step process through mechanism of whetting a knife and handles.
The invention is further configured to: the conveying mechanism comprises a conveying device, the conveying device is connected with a first driving device used for driving the conveying device to rotate, and the driving device is connected with a second driving device used for driving the conveying mechanism to integrally move.
After the technical scheme is adopted, the conveying disc is rotated in a stepping mode through the driving device, so that the alloy tapper is conveyed to enter a machining program. The second driving device can drive the conveying device to reach the position of the material receiving box to complete material receiving.
The invention is further configured to: the conveying device comprises a conveying disc, a plurality of mounting holes for mounting the alloy tappers are formed in the conveying disc, and positioning blocks are arranged on one sides of the mounting holes, so that the alloy tappers are fixed to the conveying disc in the rotating process of the conveying disc.
After adopting above-mentioned technical scheme, through the mounting hole setting on the delivery disc, can install a plurality of alloy hole diggers, continuous production does not shut down, and simultaneously, the position of locating piece makes delivery disc rotate in-process alloy hole digger and fixes on the delivery disc.
The invention is further configured to: the first driving device comprises a rotating motor, the rotating motor is connected with a conveying disc bearing, a first air cylinder is fixedly connected with the rotating motor, and the first air cylinder drives the conveying disc to move back and forth.
After adopting above-mentioned technical scheme, drive the step-by-step rotation of transfer dish through rotating the motor, after an alloy hole digger accomplished processing, rotate the motor and drive next alloy hole digger and enter into the processing procedure. The first cylinder can drive the conveying disc to move back and forth, so that the alloy tapper is separated from the cutter and conveyed to the position of the material receiving box to receive materials.
The invention is further configured to: the two driving devices comprise a sliding frame, a driving motor is arranged in the sliding frame, the driving motor is connected with a driving rod, one end of the driving rod is connected with a plurality of hard cloth strips, the other side of the sliding frame is fixedly connected with a second air cylinder, and the second air cylinder drives the sliding frame and the conveying disc to move left and right.
After the technical scheme is adopted, the driving rod is driven to rotate through the driving motor, so that the hard cloth strip is driven to rotate, the rotating force is applied to the alloy hole digger which is not limited by the positioning block, the alloy hole digger rotates, and different positions of the hole digger are conveniently processed. The second cylinder can drive the sliding frame and the conveying disc to move left and right, so that the material collecting box is close to the material collecting box to complete material collecting.
The invention is further configured to: the knife sharpening mechanism comprises a cylinder seven, the cylinder seven is connected with a sliding seat, one end of the sliding seat is fixedly connected with a rotary stepping motor, the rotary stepping motor is fixedly connected with a rotary disc, a plurality of fixing holes for installing the alloy tapper are arranged on the rotary disc, a material receiving part is arranged on one side of the bottom of the rotating disc, the structure of the material receiving part is the same as that of the material receiving mechanism, one side of the rotating disk is provided with a rotary knife sharpener, an external water pipe is arranged above the rotary knife sharpener, the rotary knife sharpener is connected with a belt pulley driving device for driving the rotary knife sharpener to rotate, one side of the rotary disc is provided with a rotary head matched with the alloy hole digger, the rotating head is connected with fixed motor, fixed motor one side is provided with cylinder eight, belt pulley drive bottom is connected with cylinder nine, fixed motor one side is provided with the shielding plate.
After adopting above-mentioned technical scheme, after the cutter technology of middle part position department was accomplished, the staff penetrated the alloy hole digger that is handled in the rotary disk, afterwards, under the work of rotatory step motor, the rotary disk step-by-step rotation, and this step-by-step pivoted step length equals the distance between two fixed orificess. At this moment, an alloy hole digger reachs operating position, and the eight fixed motor that promote of cylinder remove for the rotating head agrees with the joint with the alloy hole digger, and simultaneously, fixed motor work makes alloy hole digger corner position department rotate to with the position cooperation of rotatory whetting a knife, later, under the drive of making a round trip of nine cylinders, belt pulley drive arrangement round trip movement drives rotatory whetting a knife and makes a round trip to sharpen alloy hole digger corner position, thereby accomplishes whole work flow. After the corner of one side of the alloy hole digger is processed, the rotating disc moves to the position far away from the rotary knife under the drive of the cylinder seven, the rotating head is matched with the alloy hole digger again, and the rotating head rotates to the corner of the alloy hole digger on the other side to be processed. And then, the air cylinder seven drives the rotating disc to be far away from the rotary knife grinder, and the alloy tapper is collected through the collecting piece, so that the whole process is completed.
The invention is further configured to: the tangent plane mechanism comprises a cutter, the cutter is a rotary cutting tool, the cutter is connected with a rotating shaft through a bearing, and the other end of the rotating shaft is fixedly connected with a belt wheel driving device.
After adopting above-mentioned technical scheme, the cutter can carry out the tangent plane to the alloy hole digger and whet a knife. The cutter is driven to rotate at high speed by a belt wheel driving device.
The invention is further configured to: the cutting machine is characterized in that a fixing frame is arranged on the outer side of the rotating shaft, a third air cylinder for driving the fixing frame and the cutter to move integrally is connected to one side of the fixing frame, one end of the fixing frame is connected with a fixing plate through a bolt, a waist-shaped groove is formed in the fixing plate, the other end of the fixing plate is connected with a hard water pipe, and a water outlet of the water pipe corresponds to a cutting surface of.
After the technical scheme is adopted, the cylinder III can integrally drive the fixing frame to move, so that the fixing frame moves up and down, and the position of the cutter in the vertical direction is adjusted. The position of the water pipe can be adjusted by the arrangement of the waist-shaped groove, so that the position of the water pipe is locally adjusted to better correspond to the cutting surface of the cutter.
The invention is further configured to: the fixing plate is characterized in that one end of the fixing plate is fixedly connected with a supporting frame, an arc-shaped frame is arranged on the supporting frame, and a plurality of threaded holes are formed in the arc-shaped frame.
After adopting above-mentioned technical scheme, the arc frame bottom on the support frame can be used for installing the lubricating block, fixes through the screw hole, guarantees that the cutter is in lubricated state constantly.
The invention is further configured to: the positioning mechanism comprises a pressing correction device for separating the alloy hole digger from the positioning block and a positioning correction device for temporarily positioning the position of the alloy hole digger;
the pressing correction mechanism comprises a supporting column, a mounting plate is fixedly connected to one side of the supporting column, a cylinder IV is fixedly connected to the mounting plate, the other end of the cylinder IV penetrates through the mounting plate and is fixedly connected with a supporting rod, the supporting rod is in interference hinge joint with a mounting rod, one end of the mounting rod is connected with a swinging disc through a bolt, a pressing rod is fixedly connected to one side of the swinging disc, the shape of the tail end of the pressing rod is consistent with that of the alloy perforator, the swinging disc is connected with a supporting column through a bearing, and the supporting column is fixedly connected with;
the positioning correction device comprises a swing rod, one end of the swing rod is used for temporarily positioning the position of the alloy hole digger, the alloy hole digger cannot deviate from the position when a tangent plane is sharpened, a fixed seat is hinged to the middle of the swing rod and fixedly connected with the base, and the other end of the swing rod is connected with a cylinder.
The invention is further configured to: the material receiving mechanism comprises a cylinder six, the cylinder six is connected with the fixing frame, ejector rods are arranged at the six tail ends of the cylinder, the ejector rods correspond to the mounting holes in the conveying disc, and material receiving boxes are arranged on the other side of the conveying disc.
After the technical scheme is adopted, the fixing frame is driven to move under the action of the six air cylinders, so that the ejector rods eject the alloy tappers in the mounting holes, and the alloy tappers automatically receive materials to enter the material receiving box.
In summary, the present invention has the following advantageous objects: the full-automatic spiral alloy tapper section production line can be separated from manual operation, full automation is achieved, labor cost is reduced, and the full-automatic spiral alloy tapper section production line has good safety.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment;
FIG. 2 is a schematic structural view of the embodiment except for a sharpening mechanism;
FIG. 3 is a schematic view of the structure of FIG. 2 in another direction;
FIG. 4 is a top view of the embodiment;
FIG. 5 is an enlarged view of area A in FIG. 4;
FIG. 6 is a schematic view of the structure of FIG. 2 in another orientation;
FIG. 7 is a schematic view of the backside of FIG. 6;
FIG. 8 is a schematic view of the connection between the driving rod and the hard cloth strip;
FIG. 9 is a schematic view of a knife sharpening mechanism;
FIG. 10 is a schematic view of the structure of FIG. 9 in another orientation;
FIG. 11 is a schematic view of an alloy hole opener and a section.
Reference numerals: 1. a base; 2. a conveying mechanism; 21. a conveying device; 211. a delivery tray; 212. mounting holes; 213. positioning blocks; 22. a first driving device; 221. rotating the motor; 222. a first cylinder; 23. a second driving device; 231. a sliding frame; 232. a drive rod; 233. hard cloth strips; 234. a second air cylinder; 3. a positioning mechanism; 31. a pressing correction device; 311. a pillar; 312. mounting a plate; 313. a cylinder IV; 314. a support bar; 315. mounting a rod; 316. a wobble plate; 317. a pressing lever; 318. rotating the rod; 319. a support pillar; 32. a positioning correction device; 321. a swing rod; 322. a fixed seat; 323. a fifth cylinder; 4. a noodle cutting mechanism; 41. a cutter; 42. a rotating shaft; 43. a pulley drive; 44. a fixed mount; 45. a third air cylinder; 46. a fixing plate; 47. a waist-shaped groove; 48. a hard water pipe; 49. vibrating a motor; 410. a support frame; 411. an arc-shaped frame; 412. a threaded hole; 5. a material receiving mechanism; 51. a sixth air cylinder; 52. a top rod; 53. a material receiving box; 6. cutting into noodles; 7. a knife sharpening mechanism; 71. a seventh cylinder; 72. a sliding seat; 73. rotating the stepper motor; 74. rotating the disc; 75. a fixing hole; 76. receiving a material part; 77. rotating and grinding the knife; 78. rotating the head; 79. fixing a motor; 710. an eighth cylinder; 711. a ninth cylinder; 712. a shielding plate; 8. alloy hole digger corner position.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
As shown in fig. 1, a full-automatic spiral alloy hole digger tangent plane production line, includes base 1, be provided with on the base 1 and be used for carrying the conveying mechanism 2 of alloy hole digger, be used for carrying out tangent plane mechanism 4 of tangent plane 6 sharpenings to the alloy hole digger, be used for confirming alloy hole digger position makes things convenient for positioning mechanism 3 of tangent plane 6 and be used for the automatic receiving agencies 5 who receives the material, conveying mechanism 2, tangent plane mechanism 4, positioning mechanism 3 and receiving agencies 5 pass through its whole operation of PLC component control.
As shown in fig. 2-8:
1. the conveying mechanism 2 comprises a conveying device 21, a first driving device 22 for driving the conveying device 21 to rotate, and a second driving device 23 for driving the conveying mechanism 2 to integrally move.
(1) The conveying device 21 comprises a conveying disc 211, and a plurality of mounting holes 212 for mounting the alloy tapper are arranged on the conveying disc 211. A positioning block 213 is provided at one side of the mounting hole 212. The positioning block 213 is fixedly connected to the conveying tray 211. When penetrating alloy hole digger into mounting hole 212 and installing, the inclined plane cooperation joint on alloy hole digger corner position 8 and the locating piece 213 for alloy hole digger installation stability is better.
(2) The first driving device 22 includes a rotation motor 221 fixedly connected to the center of the transfer tray 211. The rotation motor 221 is a stepping motor. The output shaft of the rotation motor 221 drives the conveying tray 211 to rotate step by step. The angular rotation of each step is equivalent to the angle formed between the two mounting holes 212, and the step processing of the alloy tapper is realized. The rotating motor 221 is fixedly connected with a first air cylinder 222. The first air cylinder 222 drives the conveying tray 211 to move back and forth, so that the conveying tray 211 can move on a horizontal plane.
(3) The second driving device 23 includes a sliding frame 231. A driving motor (not shown) is provided in the sliding frame 231. The driving motor is connected with a driving rod 232. The end of the driving rod 232 is connected with a plurality of hard cloth strips 233. When the driving motor rotates, the driving rod 232 is driven to rotate, the driving rod 232 rotates to drive the hard cloth strips 233 to rotate, so that a rotating force is applied to the alloy hole digger in the mounting hole 212, and the alloy hole digger can rotate correspondingly when not limited by the positioning block 213. Wherein, the other side of the sliding frame 231 is fixedly connected with a second air cylinder 234. The second air cylinder 234 is fixedly connected with the base 1. The second air cylinder 234 pushes the sliding frame 231 to move, so that the conveying tray 211 moves integrally left and right.
Note: the changes of left, right, front, back and the like do not represent the specific moving direction of the production line of the alloy tapper section 6, and only refer to the moving direction in the application.
2. The positioning mechanism 3 includes a pressing correction device 31 for disengaging the alloy tap from the positioning block 213 and a positioning correction device 32 for temporarily positioning the position of the alloy tap;
(1) the pressing correction device 31 includes a stay 311. A mounting plate 312 is fixedly connected to one side of the top of the support column 311. A cylinder four 313 is fixedly connected to the mounting plate 312. The other end of the cylinder four 313 penetrates through the mounting plate 312 and is fixedly connected with a support rod 314. The supporting rod 314 is hinged with the mounting rod 315 in an interference manner, the supporting rod 314 has freedom degree when being sleeved on the mounting rod 315 in the interference hinge manner, and the diameter of a through hole at the joint of the supporting rod 314 is larger than that of the mounting rod 315. Wherein, a swing disk 316 is connected to one end of the mounting rod 315 through a bolt. When the cylinder four 313 pushes the support rod 314 to move, the mounting rod 315 drives the swing disk 316 to rotate. A pressing lever 317 is fixedly connected to one side of the swing plate 316. The pressing rod 317 has a tip shape conforming to the shape of the alloy tapper. The bottom of the swing disk 316 is connected with a rotating rod 318, and the rotating rod 318 is connected with a supporting column 319 through a bearing. Support posts 319 are fixedly connected to support posts 311. When the wobble plate 316 rotates, the pressing lever 317 is rotated into abutment with the alloy tap head in the mounting hole 212. Because the shape of the positioning block 213 is the same as that of the head of the alloy hole opener, the alloy hole opener limited by the positioning block 213 is separated from the limitation of the positioning block 213, and the alloy hole opener is forcibly rotated to be matched with the pressing rod 317, so that the alloy hole opener is positioned above the positioning block 213 and is not limited by the positioning block 213 any more. At the same time, the alloy tapper starts to rotate within the mounting hole 212 under the rotational force of the hard cloth 233.
(2) The positioning correction device 32 includes a swing link 321. One end of the swing rod 321 is used for temporarily positioning the position of the alloy hole opener, and in the process, the alloy hole opener starts to rotate, and the rotating position of the alloy hole opener is controlled by the positioning correction device 32, so that the subsequent tangent plane 6 process is ensured to be smoothly carried out.
The middle of the swing rod 321 is hinged with a fixed seat 322, the fixed seat 322 is fixedly connected with the base 1, and the other end of the swing rod 321 is connected with a five-cylinder 323. Because the rotation of the alloy hole digger is limited by the swing rod 321 and can not continue to rotate, at the position, after the alloy hole digger passes through the tangent plane 6, the swing rod 321 swings downwards under the action of the five air cylinders 323, so that the alloy hole digger is separated from the swing rod 321 and returns to the original position for limiting when rotating to another position (namely 180 degrees) needing the tangent plane 6.
3. The noodle cutting mechanism 4 comprises a cutter 41. The cutter 41 is a rotary cutting tool. The cutter 41 is connected to a rotary shaft 42 through a bearing. The other end of the rotating shaft 42 is fixedly connected with a pulley driving device 43 (existing pulley driving technology). The belt wheel driving device 43 drives the rotating shaft 42 to rotate, so as to drive the cutter 41 to rotate at a high speed, and ensure the sharpening effect of the tangent plane 6.
A fixing frame 44 is provided outside the rotating shaft 42. One side of the fixed mount 44 is connected with a cylinder III 45 which drives the fixed mount 44 and the cutter 41 to integrally move up and down. One end of the fixing frame 44 is connected with a fixing plate 46 through a bolt. The fixing plate 46 is provided with a waist-shaped groove 47. And the other end of the fixing plate 46 is connected with a hard water pipe 48, and the water outlet of the hard water pipe corresponds to the cutting surface of the cutter 41. Through the setting of waist type groove 47 for fixed plate 46 can be in the adjustment position on mount 44, makes things convenient for stereoplasm water pipe 48 to carry out local position adjustment, makes stereoplasm water pipe 48 can correspond the tangent plane 6 position of cutter 41 accurately. During the operation of the cutter 41, the hard water pipe 48 is kept in a water-out state, so that the cutter 41 is continuously cooled. The fixed frame 44 is fixedly connected with a vibration motor 49. The cutter 41 swings back and forth during vibration through the vibration effect of the vibration motor 49, and the cutter 41 is prevented from being damaged due to insufficient cooling when the cutter 41 is fixed on the tangent plane 6.
When the position of the alloy hole digger is controlled by the swing rod 321, the cutter 41 is in contact with the alloy hole digger back and forth during vibration, so that the section 6 of the surface of the alloy hole digger is cut, and after the suitable section 6 is cut, the cutter 41 moves up and down under the action of the cylinder III 45 to continue to cut the section 6 of the alloy hole digger. Thereafter, the pendulum 321 no longer constrains the alloy tapper. The alloy tapper is rotated 180 degrees under the action of the hard cloth strip 233 and then is continuously limited by the swing rod 321. The above steps are repeated and the cut surface 6 is formed while cutting the core in the middle of the alloy hole opener into a pyramidal structure as shown in fig. 11.
Preferably, a support frame 410 is fixedly connected to one end of the fixing plate 46. The supporting frame 410 is provided with an arc-shaped frame 411. The arc frame 411 is provided with a plurality of threaded holes 412. By arranging a lubricating block (not shown in the figure) at the bottom of the arc-shaped frame 411 and fixing the lubricating block through bolts, the cutting knife 41 rotating at high speed can contact the lubricating block to keep a lubricating effect. Meanwhile, under the action of the vibration table, the molten lubricant block actively contacts the cutter 41 during swinging, so that the lubrication is continuously performed.
4. The receiving mechanism 5 comprises a cylinder six 51. The cylinder six 51 is connected with the fixed frame 44, and the tail end of the cylinder six is provided with an ejector rod 52. The lift pins 52 correspond to mounting holes 212 in the feed tray 211. The other side of the delivery tray 211 is provided with a material receiving box 53. When the alloy tapper section 6 on the conveying disc 211 is finished, when the stepping motor is rotated to enable the alloy tapper to be conveyed to the position of the material receiving box 53, the cylinder six 51 drives the ejector rod 52 to eject the alloy tapper out of the mounting hole 212, and the automatic material receiving process is finished.
5. As shown in fig. 9 and 10, the sharpening mechanism 7 includes a cylinder seven 71, and a sliding seat 72 is connected to the cylinder seven 71. One end of the sliding seat 72 is fixedly connected with a rotary stepping motor 73, and the rotary stepping motor 73 is fixedly connected with a rotary disc 74. The rotary disk 74 is provided with a plurality of fixing holes 75 for mounting an alloy tapper. The material receiving member 76 is arranged on one side of the bottom of the rotating disc 74, and the material receiving member 76 and the material receiving mechanism 5 are the same in structure. One side of the rotating disk 74 is provided with a rotary blade 77, and an external water pipe (not shown) is arranged above the rotary blade 77. The rotary blade 77 is connected to a pulley driving device 43 for driving the rotary blade 77 to rotate. A rotating head 78 matched with the alloy hole digger is arranged on one side of the rotating disc 74, a fixed motor 79 is connected to the rotating head 78, and an air cylinder eight 710 is arranged on one side of the fixed motor 79. The bottom of the belt wheel driving device 43 is connected with a cylinder nine 711, one side of the fixed motor 79 is provided with a baffle 712, and the corner position 8 of the alloy hole opener after sharpening is shown in fig. 11.
After the above-mentioned section 6 process is completed, the worker penetrates the processed alloy tapper into the rotating disc 74, and then, under the operation of the rotating stepping motor 73, the rotating disc 74 rotates in steps, and the step size of the step rotation is equal to the distance between the two fixed holes 75. At this moment, an alloy hole digger reachs operating position, and eight 710 promotion fixed motor 79 in cylinder remove for rotating head 78 agrees with the joint with the alloy hole digger, and simultaneously, fixed motor 79 work, make 8 departments of alloy hole digger corner position rotate to with the position cooperation of rotatory whetting a knife 77, later, under the drive of making a round trip of cylinder nine 711, belt pulley drive arrangement 43 round trip movement drives rotatory whetting a knife 77 and makes a round trip to alloy hole digger corner position 8 sharpen a knife, thereby accomplish whole work flow. After one side corner of one alloy hole opener is processed, the rotating disc 74 is moved to a position far away from the rotating knife 77 under the driving of the air cylinder seven 71, and the rotating head 78 is matched with the alloy hole opener again and is rotated to the corner position 8 of the other alloy hole opener for processing. Then, the cylinder seven 71 drives the rotating disc 74 to be far away from the rotating knife mill 77, and the material collecting piece 76 collects the alloy hole opener, so that the whole process is completed.
6. The whole working process is as follows:
the method comprises the following steps: a plurality of alloy tappers are placed into the mounting holes 212 and are clamped and fixed by the positioning blocks 213.
Step two: the pressing rod 317 is driven by the cylinder four 313 to separate the alloy tapper in one of the mounting holes 212 from the positioning block 213.
Step three: under the drive of the hard cloth strip 233, the alloy hole digger rotates, and at the moment, the swing rod 321 limits and fixes the alloy hole digger. Under the action of the vibration table, the cutter 41 cuts the surface 6 of the alloy perforator.
Step four: the swing rod 321 is no longer limited, so that the alloy hole digger rotates, and the cutter 41 moves downwards to continue to cut the alloy hole digger into a section 6 under the action of the cylinder III 45.
Step five: and repeating the third step and the fourth step, and finishing the step of cutting the noodles 6. Then, the first cylinder 222 drives the conveying disc 211 to move away from the cutter 41, and the conveying disc moves to the position of the material receiving box 53 integrally under the action of the second cylinder 234, and the ejector rod 52 ejects and receives the processed alloy hole opener.
Step six: and a step five is operated reversely, so that the conveying disc 211 is close to the cutter 41, and simultaneously, the next alloy hole opener enters the processing program under the stepping action of the rotating motor 221.
Step seven: and repeating the process from the first step to the sixth step to realize full-automatic operation.
And 8: the worker penetrates the processed alloy hole opener into the fixing hole 75, and receives materials by using the material receiving member 76 after sharpening the corner position 8 of the alloy hole opener by the sharpening mechanism 7.
Claims (10)
1. A full-automatic spiral alloy tapper tangent plane production line, characterized by: including base (1), be provided with conveying mechanism (2) that are used for carrying the alloy hole digger on base (1), be used for carrying out tangent plane mechanism (4) that tangent plane (6) were whetted a knife to the alloy hole digger, be used for confirming positioning mechanism (3) that alloy hole digger position made things convenient for tangent plane (6), be used for whetting a knife mechanism (7) of tangent plane and be used for automatic receiving material receiving mechanism (5) to alloy hole digger corner position (8) department, conveying mechanism (2), tangent plane mechanism (4), positioning mechanism (3) and receiving mechanism (5) are through its whole operation of PLC subassembly control.
2. The full-automatic spiral alloy tapper section production line of claim 1, wherein: the conveying mechanism (2) comprises a conveying device (21), the conveying device (21) is connected with a first driving device (22) used for driving the conveying device (21) to rotate, and the first driving device (22) is connected with a second driving device (23) used for driving the conveying mechanism (2) to integrally move.
3. The full-automatic spiral alloy tapper section production line of claim 2, wherein: the conveying device (21) comprises a conveying disc (211), a plurality of mounting holes (212) for mounting the alloy hole digger are formed in the conveying disc (211), and a positioning block (213) is arranged on one side of each mounting hole (212), so that the alloy hole digger is fixed on the conveying disc (211) in the rotating process of the conveying disc (211).
4. The full-automatic spiral alloy tapper section production line of claim 2, wherein: the first driving device (22) comprises a rotating motor (221), the rotating motor (221) is in bearing connection with the conveying disc (211), a first air cylinder (222) is fixedly connected to the rotating motor (221), and the first air cylinder (222) drives the conveying disc (211) to move back and forth; the second driving device (23) comprises a sliding frame (231), a driving motor is arranged in the sliding frame (231), the driving motor is connected with a driving rod (232), one end of the driving rod (232) is connected with a plurality of hard cloth strips (233), the other side of the sliding frame (231) is fixedly connected with a second air cylinder (234), and the second air cylinder (234) drives the sliding frame (231) and the conveying disc (211) to move left and right.
5. The full-automatic spiral alloy tapper section production line of claim 1, wherein: the knife sharpening mechanism (7) comprises a cylinder seven (71), the cylinder seven (71) is connected with a sliding seat (72), one end of the sliding seat (72) is fixedly connected with a rotary stepping motor (73), the rotary stepping motor (73) is fixedly connected with a rotary disk (74), a plurality of fixing holes (75) used for installing an alloy hole opener are formed in the rotary disk (74), a material receiving part (76) is arranged on one side of the bottom of the rotary disk (74), the material receiving part (76) is identical to the material receiving mechanism (5) in structure, a rotary knife (77) is arranged on one side of the rotary disk (74), an external water pipe is arranged above the rotary knife (77), the rotary knife (77) is connected with a belt wheel driving device (43) used for driving the rotary knife (77) to rotate, and a rotating head (78) matched with the alloy hole opener is arranged on one side of the rotary disk (74), rotating head (78) are connected with fixed motor (79), fixed motor (79) one side is provided with cylinder eight (710), belt pulley drive (43) bottom is connected with cylinder nine (711), fixed motor (79) one side is provided with shielding plate (712).
6. The full-automatic spiral alloy tapper section production line of claim 1, wherein: the section cutting mechanism (4) comprises a cutter (41), the cutter (41) is a rotary cutting tool, the cutter (41) is connected with a rotating shaft (42) through a bearing, and the other end of the rotating shaft (42) is fixedly connected with a belt pulley driving device (43) which is the same as the above.
7. The full-automatic spiral alloy tapper section production line of claim 6, wherein: the cutting machine is characterized in that a fixing frame (44) is arranged on the outer side of the rotating shaft (42), a cylinder III (45) which drives the fixing frame (44) and the cutter (41) to move integrally is connected to one side of the fixing frame (44), a fixing plate (46) is connected to one end of the fixing frame (44) through a bolt, a waist-shaped groove (47) is formed in the fixing plate (46), a hard water pipe (48) is connected to the other end of the fixing plate (46), and a water outlet of the water pipe corresponds to a cutting surface of the cutter (41).
8. The full-automatic spiral alloy tapper section production line of claim 7, wherein: one end of the fixing plate (46) is fixedly connected with a supporting frame (410), an arc-shaped frame (411) is arranged on the supporting frame (410), and a plurality of threaded holes (412) are formed in the arc-shaped frame (411).
9. The full-automatic spiral alloy tapper section production line of claim 1, wherein: the positioning mechanism (3) comprises a pressing correction device (31) for separating the alloy tapper from the positioning block (213) and a positioning correction device (32) for temporarily positioning the position of the alloy tapper;
the pressing correction mechanism comprises a supporting column (311), a mounting plate (312) is fixedly connected to one side of the supporting column (311), a cylinder IV (313) is fixedly connected to the mounting plate (312), the other end of the cylinder IV (313) penetrates through the mounting plate (312) and is fixedly connected with a supporting rod (314), the supporting rod (314) is hinged to a mounting rod (315) in an interference mode, one end of the mounting rod (315) is connected with a swinging disc (316) through a bolt, a pressing rod (317) is fixedly connected to one side of the swinging disc (316), the shape of the tail end of the pressing rod (317) is consistent with that of an alloy tapper, the swinging disc (316) is connected with a supporting column (319) through a bearing, and the supporting column (319) is fixedly;
location correcting unit (32) include pendulum rod (321), pendulum rod (321) one end is used for the position of interim location alloy hole digger, guarantees that alloy hole digger can not the skew position when tangent plane (6) are whetted a knife, pendulum rod (321) middle part articulates there is fixing base (322), fixing base (322) and base (1) fixed connection, pendulum rod (321) other end is connected with five (323) of cylinder.
10. The full-automatic spiral alloy tapper section production line of claim 1, wherein: the material receiving mechanism (5) comprises a cylinder six (51), the cylinder six (51) is connected with the fixed frame (44), an ejector rod (52) is arranged at the tail end of the cylinder six (51), the ejector rod (52) corresponds to the mounting hole (212) in the conveying disc (211), and a material receiving box (53) is arranged on the other side of the conveying disc (211).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010257009.6A CN111331442A (en) | 2020-04-03 | 2020-04-03 | Full-automatic spiral alloy tapper tangent plane production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010257009.6A CN111331442A (en) | 2020-04-03 | 2020-04-03 | Full-automatic spiral alloy tapper tangent plane production line |
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| CN111331442A true CN111331442A (en) | 2020-06-26 |
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| CN202010257009.6A Pending CN111331442A (en) | 2020-04-03 | 2020-04-03 | Full-automatic spiral alloy tapper tangent plane production line |
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