CN204604424U - A kind of ultrafiltration membrane filaments automatic cutting mechanism - Google Patents

A kind of ultrafiltration membrane filaments automatic cutting mechanism Download PDF

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Publication number
CN204604424U
CN204604424U CN201520281711.0U CN201520281711U CN204604424U CN 204604424 U CN204604424 U CN 204604424U CN 201520281711 U CN201520281711 U CN 201520281711U CN 204604424 U CN204604424 U CN 204604424U
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China
Prior art keywords
ball
film silk
clamping plate
cutter
screw
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CN201520281711.0U
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Chinese (zh)
Inventor
杨冬
李铁军
杨德志
李小琦
刘宣东
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Hebei University of Technology
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Hebei University of Technology
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Abstract

The utility model discloses a kind of ultrafiltration membrane filaments automatic cutting mechanism, comprise waste silk bucket, cutter structure mobile device, film silk cutting module, film silk, workbench, film silk clamp module and film silk bucket, it is characterized in that, described workbench is vertically placed, described film silk clamp module and film silk bucket are fixed on workbench, film silk bucket is positioned at the top of film silk clamp module, and both centers are just right; A part of assembly of cutter structure mobile device is arranged on workbench, and its another part assembly is arranged on film silk cutting module, and film silk cutting module is positioned at the below of film silk clamp module, and waste silk bucket is positioned at immediately below film silk cutting module.The utility model, in the process of cutting film silk, ensure that film silk cutting surfaces shape is smooth without distortion, is applicable to the automation processing of ultrafiltration membrane filaments, has that operating efficiency is high, labour cost is low, high quality.

Description

A kind of ultrafiltration membrane filaments automatic cutting mechanism
Technical field
The utility model belongs to ultrafiltration membrane filaments automated production field, specifically a kind of ultrafiltration membrane filaments automatic cutting mechanism, is mainly used in the cut-out processing of ultrafiltration membrane filaments.
Technical background
At present, the cut-out of ultrafiltration membrane filaments being processed primarily of manually completing, with collar, film silk being fixed by a workman during operation, utilizing blade to complete the cutting of film silk by an other workman.This kind of processing mode places one's entire reliance upon manually, and efficiency is low, and product quality is difficult to ensure, labour cost is large.Ultrafiltration membrane filaments automatic cutting mechanism not only can improve the product quality of film silk cutting, and ensure that its cut surface is smooth, film silk section, without distortion, can also improve the working (machining) efficiency of film product, reduces labour cost.
The domestic automation cutting technique for film silk mainly contains the modes such as scissor cutting, laser type cutting, circle shear cutting, and wherein scissor cutting mode is comparatively large for the cross sectional shape impact of film silk cut surface, is unfavorable for follow-up sealing operation.Its cost of laser type cutting mode is higher, and device volume is comparatively large, and laser cutting has damage for film silk surface in addition, affects product quality.Circle shear cutting can be cut continuously, is conducive to the working (machining) efficiency improving product.But the sword face due to circle shear is a circle, and cutting process is continuous print, cause film silk cutting planes to produce wedge-like distortion, the quality of production cannot ensure.
Utility model content
Problem to be solved in the utility model is to provide a kind of device being applicable to ultrafiltration membrane filaments automation and cutting off, and to improve efficiency and the product quality of film Product processing, reduces the labour cost of film product.
For solving above-mentioned above problem, the utility model devises a kind of ultrafiltration membrane filaments automatic cutting mechanism, comprise waste silk bucket, cutter structure mobile device, film silk cutting module, film silk, workbench, film silk clamp module and film silk bucket, it is characterized in that, described workbench is vertically placed, described film silk clamp module and film silk bucket are fixed on workbench, and film silk bucket is positioned at the top of film silk clamp module, and both centers are just right; A part of assembly of cutter structure mobile device is arranged on workbench, and its another part assembly is arranged on film silk cutting module, and film silk cutting module is positioned at the below of film silk clamp module, and waste silk bucket is positioned at immediately below film silk cutting module;
Described cutter structure mobile device comprises mobile ball-screw assembly, mobile drive motors, left side line slideway and right side line slideway, described cutter structure mobile device can realize the action of film silk cutting module at vertical direction, thus can facilitate the replacing of combined flower shape blade, described mobile ball-screw assembly is vertically installed, and its leading screw upper/lower terminal all has a fixed block, and there is a nut locating piece centre, described left side line slideway is made up of left chute and left draw runner, and right side line slideway is made up of right rail and right draw runner, and described draw runner is installed in corresponding chute, described left side line slideway, the parallel installation vertical with right side line slideway three of mobile ball-screw assembly, the fixed block at described mobile ball-screw assembly two ends, the left side left draw runner of line slideway and the right draw runner of right side line slideway are fixed on workbench by screw, described mobile drive motors is connected to drive the action of mobile ball-screw assembly with mobile ball-screw assembly by shaft coupling, the nut locating piece of described mobile ball-screw assembly, the left chute of left side line slideway, the right rail of right side line slideway is connected with cutter workbench by screw, thus the action of cutter structure mobile device drive film silk cutting module can be realized,
Described film silk cutting module comprises tool feeding module, knife bar rotary module and blade rotary module composition, it is connected with cutter structure mobile device by cutter workbench, it can complete the cutting processing of film silk, and the waste silk collection that cutting is dropped is in waste silk bucket; Described tool feeding module comprises cutter workbench, cutter drive motor, cutter ball-screw assembly, left side axis of guide assembly and right side axis of guide assembly, described cutter drive motor is connected to drive the action of cutter ball-screw assembly by shaft coupling with cutter ball-screw assembly, the fixed block at the leading screw two ends of described cutter ball-screw assembly is fixed by screw and cutter movable platform, the nut locating piece of cutter ball-screw assembly and the bottom of cutter movable platform are bolted, thus can drive knife bar rotary module and the motion of blade rotary module; Described knife bar rotary module comprises cutter movable platform, knife bar drive motors, Timing Belt, synchronous pulley, Cutting tool installation manner platform and knife bar, described knife bar drive motors is fixed in cutter movable platform by screw, described knife bar is installed on cutter movable platform by bearing, described Cutting tool installation manner platform is connected by key and is connected with knife bar, described synchronous pulley is installed on knife bar drive motors and knife bar respectively, described knife bar drive motors drives synchronous pulley action, thus realizes the rotation of knife bar carry its tools mounting platform; Described blade rotary module comprises knife drive motor and combined flower shape blade, and described combined flower shape blade is installed on knife drive motor, and by drive motors driven rotary; Described knife drive motor is bolted and is fixed on Cutting tool installation manner platform;
Described combined flower shape blade comprises cutter holding plate, blade installing plate and single-blade circular knife, described cutter holding plate is connected with drive motors by shaft coupling, described blade installing plate is fixed on cutter holding plate by screw, described single-blade circular knife is single-blade, and its surface has screwed hole and is fixed on blade installing plate by screw; Described combined flower shape blade upper surface is a plane, with ensure cutting complete after blade and film silk section without friction;
Described film silk clamp module comprises fixed support, downside clamping plate, upside clamping plate, left side clamping plate, right side clamping plate, left and right clamping plate drive motors, up and down clamping plate drive motors, left and right clamping plate driving ball-screw assembly and upper and lower clamping plate and drives ball-screw assembly; Described left and right clamping plate drive motors and up and down clamping plate drive motors are fixed on fixed support by screw, described left and right clamping plate drive motors and up and down clamping plate drive motors drive left and right clamping plate to drive ball-screw assembly and clamping plate driving ball-screw assembly action up and down by synchronous pulley, described left and right clamping plate drives ball-screw assembly and upper and lower clamping plate to drive its ball-screw of ball-screw assembly to be that right-hand thread ball-screw and left-hand thread ball-screw combinationally use, and during to ensure that film silk clamp module works, its centre of form does not change; The two ends, left and right of downside clamping plate drive end nut under the leading screw of ball-screw assembly both sides to be connected respectively by bolt and upper and lower clamping plate; The two ends, left and right of upside clamping plate drive end nut on the leading screw of ball-screw assembly both sides to be connected respectively by bolt and upper and lower clamping plate; The two ends up and down of left side clamping plate drive the leading screw of ball-screw assembly both sides respectively by bolt with left and right clamping plate on the left of nut be connected; The two ends up and down of right side clamping plate drive the leading screw of ball-screw assembly both sides respectively by bolt with left and right clamping plate on the right side of nut be connected.
The utility model compared with prior art, its beneficial effect is: the utility model adopts circle shear cutting mode, blade is changed into colored shape cutter to simulate artificial cutting process, cutting process, for being interrupted cutting, making film silk cutting planes be the plane flattened, devises the pattern that tool feeding rotates on the other hand, cutting tool path is made to be vortex-like line, more while the smooth cut surface of guarantee, cutting force can be utilized to be drawn in by the film silk of loose shape, avoid the generation of Rose's phenomenon.The utility model, in the process of cutting film silk, ensure that film silk cutting surfaces shape is smooth without distortion, is applicable to the automation processing of ultrafiltration membrane filaments, has that operating efficiency is high, labour cost is low, high quality.
Accompanying drawing explanation
Fig. 1 is the integral installation figure of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 2 is the film silk clamp module structure chart of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 3 is the film silk cutting module structure chart of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 4 is the tool feeding function structure chart of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 5 is the knife bar rotary module structure chart of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 6 is the blade rotary module structure chart of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 7 is the combined flower shape blade structure figure of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 8 is the single-blade circular knife structure chart of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Fig. 9 is the blade mounting plates structure figure of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Figure 10 is that the cutter holding of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism hardens composition.
Figure 11 be a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism for cutter structure mobile device structure chart.
Figure 12 is the blade cuts film silk track schematic diagram of a kind of embodiment of the utility model ultrafiltration membrane filaments automatic cutting mechanism.
Specific implementation method
The utility model is elaborated further below in conjunction with specific embodiment.
The utility model ultrafiltration membrane filaments automatic cutting mechanism (see Fig. 1-12), comprise waste silk bucket 1, cutter structure mobile device 2, film silk cutting module 3, film silk 4, workbench 5, film silk clamp module 6 and film silk bucket 7, it is characterized in that, described workbench 5 is vertically placed, described film silk clamp module 6 and film silk bucket 7 are fixed on workbench 5, film silk bucket 7 is positioned at the top of film silk clamp module 6, and both centers are just right; A part of assembly of cutter structure mobile device 2 is arranged on workbench 5, and its another part assembly is arranged on film silk cutting module 3, and film silk cutting module 3 is positioned at the below of film silk clamp module 6, and waste silk bucket 1 is positioned at immediately below film silk cutting module 3.
Described cutter structure mobile device 2 comprises mobile ball-screw assembly 22, mobile drive motors 23, left side line slideway 24 and right side line slideway 21.Described cutter structure mobile device 2 can realize the action of film silk cutting module 3 at vertical direction, thus can facilitate the replacing of combined flower shape blade 33.Described mobile ball-screw assembly 22 is vertically installed, and its leading screw upper/lower terminal all has a fixed block, and there is a nut locating piece centre, described left side line slideway 24 is made up of left chute 241 and left draw runner 242, and right side line slideway 21 is made up of right rail 211 and right draw runner 212, and described draw runner is installed in corresponding chute, described left side line slideway 24, the parallel installation vertical with right side line slideway 21 three of mobile ball-screw assembly 2, the fixed block at described mobile ball-screw assembly 22 two ends, the left side left draw runner 242 of line slideway 24 and the right draw runner 212 of right side line slideway 21 are fixed on workbench 5 by screw, described mobile drive motors 23 is connected to drive the action of mobile ball-screw assembly 22 with mobile ball-screw assembly 22 by shaft coupling, the nut locating piece of described mobile ball-screw assembly 22, the left chute 241 of left side line slideway 24, the right rail 211 of right side line slideway 21 is connected with cutter workbench 311 by screw, thus cutter structure mobile device 2 can be realized drive the action of film silk cutting module 3.
Described film silk cutting module 3 comprises tool feeding module 31, knife bar rotary module 32 and blade rotary module 33 and forms, it is connected with cutter structure mobile device 2 by cutter workbench 311, it can complete the cutting processing of film silk 4, and the waste silk collection that cutting is dropped is in waste silk bucket 1.Described tool feeding module 31 comprises cutter workbench 311, cutter drive motor 312, cutter ball-screw assembly 313, left side axis of guide assembly 315 and right side axis of guide assembly 314, described cutter drive motor 312 is connected to drive the action of cutter ball-screw assembly 313 by shaft coupling with cutter ball-screw assembly 313, the fixed block at the leading screw two ends of described cutter ball-screw assembly 313 is fixed by screw and cutter movable platform 321, the nut locating piece of cutter ball-screw assembly 313 and the bottom of cutter movable platform 321 are bolted, thus knife bar rotary module 32 and blade rotary module 33 can be driven to move.Described knife bar rotary module 32 comprises cutter movable platform 321, knife bar drive motors 322, Timing Belt 323, synchronous pulley 324, Cutting tool installation manner platform 325 and knife bar 326; Described knife bar drive motors 322 is fixed in cutter movable platform 321 by screw, described knife bar 326 is installed on cutter movable platform 321 by bearing, described Cutting tool installation manner platform 325 is connected by key and is connected with knife bar 326, described synchronous pulley 324 is installed on knife bar drive motors 322 and knife bar 326 respectively, described knife bar drive motors 322 drives synchronous pulley 324 action, thus realizes knife bar 326 carry its tools mounting platform 325 and rotate.Described blade rotary module 33 comprises knife drive motor 331 and combined flower shape blade 332, and described combined flower shape blade 332 is installed on knife drive motor 331, and by drive motors 331 driven rotary.Described knife drive motor 331 is bolted and is fixed on Cutting tool installation manner platform 325.
Described combined flower shape blade 332 comprises cutter holding plate 3321, blade installing plate 3322 and single-blade circular knife 3323, described cutter holding plate 3321 is connected with drive motors 331 by shaft coupling, described blade installing plate 3322 is fixed on cutter holding plate 3321 by screw, described single-blade circular knife 3323 is single-blade, and its surface is had screwed hole and is fixed on blade installing plate 3322 by screw.Described combined flower shape blade 332 upper surface is a plane, with ensure cutting complete after blade and film silk section without friction.Described single-blade circular knife 3323 is removable, to reduce the cost of film silk cutting.
Described film silk clamp module 6 comprises fixed support 61, downside clamping plate 62, upside clamping plate 65, left side clamping plate 64, right side clamping plate 63, left and right clamping plate drive motors 66, up and down clamping plate drive motors 67, left and right clamping plate driving ball-screw assembly 68 and upper and lower clamping plate and drives ball-screw assembly 69.Described left and right clamping plate drive motors 66 and up and down clamping plate drive motors 67 are fixed on fixed support 61 by screw, described left and right clamping plate drive motors 66 and up and down clamping plate drive motors 67 drive left and right clamping plate to drive ball-screw assembly 68 and clamping plate driving ball-screw assembly 69 action up and down by synchronous pulley, described left and right clamping plate drives ball-screw assembly 68 and upper and lower clamping plate to drive its ball-screw of ball-screw assembly 69 to be that right-hand thread ball-screw and left-hand thread ball-screw combinationally use, during to ensure that film silk clamp module 6 works, its centre of form does not change.The two ends, left and right of downside clamping plate 62 drive end nut under the leading screw of ball-screw assembly 69 both sides to be connected respectively by bolt and upper and lower clamping plate.The two ends, left and right of upside clamping plate 65 drive end nut on the leading screw of ball-screw assembly 69 both sides to be connected respectively by bolt and upper and lower clamping plate.The two ends up and down of left side clamping plate 64 drive the leading screw of ball-screw assembly 68 both sides respectively by bolt with left and right clamping plate on the left of nut be connected.The two ends up and down of right side clamping plate 63 drive the leading screw of ball-screw assembly 68 both sides respectively by bolt with left and right clamping plate on the right side of nut be connected.
The course of work of the present utility model is: cutting starts cephacoria silk bucket 7 and has been fixed on workbench 5, and film silk 4 is in vertical state.Before starting working, cutter structure mobile device 2 drives mobile ball-screw assembly 22 that tool feeding module 31 can be moved up and down by mobile drive motors 23, gets back to initial position to ensure the working depth of blade.When work starts, first by film silk clamp module 6, film silk 4 is fixed, drive left and right clamping plate to drive ball-screw assembly 68 and upper and lower clamping plate to drive ball-screw assembly 69 to drive downside clamping plate 62, upside clamping plate 65, left side clamping plate 64 and right side clamping plate 63 to gather to film silk by left and right clamping plate drive motors 66 and upper and lower clamping plate drive motors 67, the film silk scattered the most at last steps up, fix.Then film silk cutting module 3 is started working, tool feeding module 31, knife bar rotary module 32, blade rotary module 33 action simultaneously during its work, its movement locus is vortex-like wire shaped as shown in figure 12, its direction is clockwise, when can ensure by adopting this working method to cut, film silk 4 can draw in by its cutting force, thus loose shape film silk can be excised completely, without Rose's phenomenon, and film silk cutting surfaces film filament shape is without distortion, cutting surfaces is smooth, facilitates follow-up gluing work.After having cut, film silk cutting module 3 gets back to its initial position to facilitate subsequent operation.
Ultrafiltration membrane filaments automatic cutting mechanism designed by the utility model is applicable to the cutting processing of the film silk being fixed into handle, blade is changed into colored shape cutter to simulate artificial cutting process, cutting process is for being interrupted cutting, film silk cutting planes is made to be the plane flattened, devise the pattern that tool feeding rotates on the other hand, make cutting tool path be vortex-like line, more can while the smooth cut surface of guarantee, cutting force can be utilized to be drawn in by the film silk of loose shape, avoid the generation of Rose's phenomenon.
The utility model is not addressed part and is applicable to prior art.

Claims (1)

1. a ultrafiltration membrane filaments automatic cutting mechanism, comprise waste silk bucket, cutter structure mobile device, film silk cutting module, film silk, workbench, film silk clamp module and film silk bucket, it is characterized in that, described workbench is vertically placed, described film silk clamp module and film silk bucket are fixed on workbench, film silk bucket is positioned at the top of film silk clamp module, and both centers are just right; A part of assembly of cutter structure mobile device is arranged on workbench, and its another part assembly is arranged on film silk cutting module, and film silk cutting module is positioned at the below of film silk clamp module, and waste silk bucket is positioned at immediately below film silk cutting module;
Described cutter structure mobile device comprises mobile ball-screw assembly, mobile drive motors, left side line slideway and right side line slideway, described cutter structure mobile device can realize the action of film silk cutting module at vertical direction, thus can facilitate the replacing of combined flower shape blade, described mobile ball-screw assembly is vertically installed, and its leading screw upper/lower terminal all has a fixed block, and there is a nut locating piece centre, described left side line slideway is made up of left chute and left draw runner, and right side line slideway is made up of right rail and right draw runner, and described draw runner is installed in corresponding chute, described left side line slideway, the parallel installation vertical with right side line slideway three of mobile ball-screw assembly, the fixed block at described mobile ball-screw assembly two ends, the left side left draw runner of line slideway and the right draw runner of right side line slideway are fixed on workbench by screw, described mobile drive motors is connected to drive the action of mobile ball-screw assembly with mobile ball-screw assembly by shaft coupling, the nut locating piece of described mobile ball-screw assembly, the left chute of left side line slideway, the right rail of right side line slideway is connected with cutter workbench by screw, thus the action of cutter structure mobile device drive film silk cutting module can be realized,
Described film silk cutting module comprises tool feeding module, knife bar rotary module and blade rotary module composition, it is connected with cutter structure mobile device by cutter workbench, it can complete the cutting processing of film silk, and the waste silk collection that cutting is dropped is in waste silk bucket; Described tool feeding module comprises cutter workbench, cutter drive motor, cutter ball-screw assembly, left side axis of guide assembly and right side axis of guide assembly, described cutter drive motor is connected to drive the action of cutter ball-screw assembly by shaft coupling with cutter ball-screw assembly, the fixed block at the leading screw two ends of described cutter ball-screw assembly is fixed by screw and cutter movable platform, the nut locating piece of cutter ball-screw assembly and the bottom of cutter movable platform are bolted, thus can drive knife bar rotary module and the motion of blade rotary module; Described knife bar rotary module comprises cutter movable platform, knife bar drive motors, Timing Belt, synchronous pulley, Cutting tool installation manner platform and knife bar, described knife bar drive motors is fixed in cutter movable platform by screw, described knife bar is installed on cutter movable platform by bearing, described Cutting tool installation manner platform is connected by key and is connected with knife bar, described synchronous pulley is installed on knife bar drive motors and knife bar respectively, described knife bar drive motors drives synchronous pulley action, thus realizes the rotation of knife bar carry its tools mounting platform; Described blade rotary module comprises knife drive motor and combined flower shape blade, and described combined flower shape blade is installed on knife drive motor, and by drive motors driven rotary; Described knife drive motor is bolted and is fixed on Cutting tool installation manner platform;
Described combined flower shape blade comprises cutter holding plate, blade installing plate and single-blade circular knife, described cutter holding plate is connected with drive motors by shaft coupling, described blade installing plate is fixed on cutter holding plate by screw, described single-blade circular knife is single-blade, and its surface has screwed hole and is fixed on blade installing plate by screw; Described combined flower shape blade upper surface is a plane, with ensure cutting complete after blade and film silk section without friction;
Described film silk clamp module comprises fixed support, downside clamping plate, upside clamping plate, left side clamping plate, right side clamping plate, left and right clamping plate drive motors, up and down clamping plate drive motors, left and right clamping plate driving ball-screw assembly and upper and lower clamping plate and drives ball-screw assembly; Described left and right clamping plate drive motors and up and down clamping plate drive motors are fixed on fixed support by screw, described left and right clamping plate drive motors and up and down clamping plate drive motors drive left and right clamping plate to drive ball-screw assembly and clamping plate driving ball-screw assembly action up and down by synchronous pulley, described left and right clamping plate drives ball-screw assembly and upper and lower clamping plate to drive its ball-screw of ball-screw assembly to be that right-hand thread ball-screw and left-hand thread ball-screw combinationally use, and during to ensure that film silk clamp module works, its centre of form does not change; The two ends, left and right of downside clamping plate drive end nut under the leading screw of ball-screw assembly both sides to be connected respectively by bolt and upper and lower clamping plate; The two ends, left and right of upside clamping plate drive end nut on the leading screw of ball-screw assembly both sides to be connected respectively by bolt and upper and lower clamping plate; The two ends up and down of left side clamping plate drive the leading screw of ball-screw assembly both sides respectively by bolt with left and right clamping plate on the left of nut be connected; The two ends up and down of right side clamping plate drive the leading screw of ball-screw assembly both sides respectively by bolt with left and right clamping plate on the right side of nut be connected.
CN201520281711.0U 2015-05-04 2015-05-04 A kind of ultrafiltration membrane filaments automatic cutting mechanism Withdrawn - After Issue CN204604424U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104816335A (en) * 2015-05-04 2015-08-05 河北工业大学 Ultrafiltration membrane wire automatic cutting mechanism
CN106695924A (en) * 2017-02-28 2017-05-24 天津联创智信科技有限公司 Membrane wire cutting machine and membrane wire cutting bundling machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104816335A (en) * 2015-05-04 2015-08-05 河北工业大学 Ultrafiltration membrane wire automatic cutting mechanism
CN106695924A (en) * 2017-02-28 2017-05-24 天津联创智信科技有限公司 Membrane wire cutting machine and membrane wire cutting bundling machine
CN106695924B (en) * 2017-02-28 2018-11-30 天津联创智信科技有限公司 A kind of film wire cutting machine and film wire cut bundling device

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