CN202968382U

CN202968382U - Full-automatic edge trimmer for solar battery panel assembly

Info

Publication number: CN202968382U
Application number: CN201220513977XU
Authority: CN
Inventors: 杨启一
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-10-09
Filing date: 2012-10-09
Publication date: 2013-06-05
Anticipated expiration: 2022-10-09

Abstract

The utility model discloses a full-automatic edge trimmer for a solar battery panel assembly. The full-automatic edge trimmer comprises an input conveyor belt, an output conveyor belt, pneumatic lifting devices, a vacuum adsorption workbench and four full-automatic single edge trimmers, wherein the four full-automatic single edge trimmers form a rectangular machining area, the input conveyor belt and the output conveyor belt are positioned below the rectangular machining area, the pneumatic lifting device used for lifting the battery panel assembly are arranged between the input conveyor belt and the rectangular machining area as well as the output conveyor belt and the rectangular machining area, and the vacuum adsorption workbench for fixing the battery panel assembly is arranged on the pneumatic lifting devices. The full-automatic single edge trimmer is simple in structure, and safe and reliable, the production efficiency of the full-automatic single edge trimmer can be improved by two to three times compared with a manual edge trimmer, the labor cost can be saved, the tool consumption can be reduced, and the production cost can be lowered.

Description

The solar cell panel assembly full automatic edge cutter

Technical field

The utility model belongs to field of machining, is specifically related to a kind of cutting unit of solar panel.

Background technology

Solar panel is when producing, the cell panel surrounding can produce " overlap " phenomenon, unnecessary " overlap " around cell panel need to be chopped off, how automatically to chop " overlap " off under the prerequisite of not damaging solar panel, and make cutting knife directly contact solar cell sheet glass plate side be the industry urgent problem.

Present known solar cell plate edge cutting machine is manually operated bead cutter.As shown in Figure 9, manually bead cutter comprises entrance conveyor (29), rotary table (30), exit conveyor (32) three parts form, after sending into rotary table until the solar cell panel assembly of trimming by entrance conveyor, by artificial rotation rotary table to the trimming work point, the hand-held cutting knife of workman, cutter is cut overlap and be close to sheet glass side in battery panel components, take the sheet glass side as guiding, excise successively " overlap " of battery panel components surrounding.Its main drawback of this solution has: efficient hand-manipulated is low, and manual cutting knife is because working near the sheet glass side, and tool damage is fast, life-span is short, just needs after every work 1-2 hour to whet a knife, and has reduced production efficiency, improved production cost, and labor strength is large.

The utility model content

The purpose of this utility model is in order to overcome above-mentioned weak point, and a kind of simple in structure, a kind of solar cell panel assembly full automatic edge cutter that level of automation is high, safe and reliable is provided.

the technical solution of the utility model is: a kind of solar cell panel assembly full automatic edge cutter, it comprises entrance conveyor, exit conveyor, Pneumatic power elevator apparatus, vacuum-adsorption working table, the Full-automatic unilateral bead cutter, described Full-automatic unilateral bead cutter has four, composition rectangle processing district, described entrance conveyor, exit conveyor is positioned at below, rectangle processing district, described entrance conveyor, be provided with the Pneumatic power elevator apparatus of being responsible for the battery panel components lifting between exit conveyor and rectangle processing district, be provided with the vacuum-adsorption working table of stationary battery board component on described Pneumatic power elevator apparatus.

Described Full-automatic unilateral bead cutter is provided with two knife edges, and two knife edges are fixedly connected with by swinging strut.

Described cutting knife rear end is provided with the cutting knife unit head, is provided with setting device below the cutting knife unit head, and the setting device adjustable distance is 0～1mm, and making like this adjustable distance between knife edge point of a knife line and cutting knife point of a knife is 0～1mm.

The utility model compared with prior art, have following remarkable advantage: the utility model is simple in structure, and is safe and reliable, use the utility model can make the more manual bead cutter of production efficiency improve 2～3 times, save labour turnover, reduced cutter consumption, and reduced production cost.

Description of drawings

Fig. 1 a is the solar components schematic diagram for the treatment of trimming;

Fig. 1 b is the vertical view of Fig. 1 a;

Fig. 2 is the monolateral full automatic edge cutter schematic diagram of solar cell panel assembly;

Fig. 3 is the side-view of Fig. 2;

Fig. 4, Fig. 5 are Full-automatic unilateral bead cutter location, automatic tool preset, automatic trimming schematic diagram automatically;

Fig. 6 is input (going out) travelling belt, lifting vacuum absorption device schematic diagram;

Fig. 7 is lift cylinder working position schematic diagram;

Fig. 8 is the utility model structural representation;

Fig. 9 is the manual bead cutter structural representation of solar panel;

Wherein: a, c are the side-views of manual bead cutter; B is the front view of manual bead cutter;

In figure: 1, battery panel components overlap, 2, the battery panel components sheet glass, 3, silicon chip, 4, EVA glue,

5, backboard, 6, the translation brake cylinder, 7, the rotation brake cylinder, 8, swinging strut, 9, rotating shaft,

10, guide rail, 11, spin, 12, fixed support, 13, underframe, 14, knife edge, 15, cutting knife,

16, cutting knife unit head, 17, tooth bar, 18, the translation brake cylinder, 19, battery panel components, 20, input

(going out) travelling belt, 21, the vacuum suck workplatform, 22, lift cylinder, 23, conveyor belt support,

24, the monolateral full automatic edge cutter in front and back, 25, the trimming unit head, 26, vacuum-adsorption working table, 27,

The monolateral full automatic edge cutter in left and right, 28, exit conveyor, 29, entrance conveyor, 30, rotary table,

31, treat the trimming battery panel components, 32, exit conveyor.

Embodiment

Below in conjunction with accompanying drawing, the utility model is described in further detail.

as shown in Figure 1 treat the trimming battery panel components, be delivered on input (going out) travelling belt 20 as described in Figure 6, then electrical control system sends instruction will be treated trimming by lifting cylinder 22 battery panel components and is promoted to the position II from Fig. 7 position I, and connect vacuum absorbing platform 21 in lifting process, to treat that the trimming battery panel components is adsorbed on the vacuum suck workplatform, after assembly rises to the position II, electrical control system sends instruction, begin simultaneously automatic location by four monolateral bead cutters, after four monolateral bead cutters are all completed the location, electrical control system sends instruction, four monolateral bead cutters begin automatic tool preset simultaneously, automatic trimming until surrounding overlap complete resection complete after, electrical control system sends instruction and stops cutting, lift cylinder will be cut battery panel components and fall to the position I from Fig. 7 position II, then electrical control system sends instruction and cuts off connection vacuum suck workplatform, by input (going out) travelling belt (23), the cell panel of well cutting is sent.

The Full-automatic unilateral bead cutter comprises as shown in Figure 2 translation brake cylinder 6, rotation brake cylinder 7, swinging strut 8, rotating shaft 9, spin 10, fixed support 11, guide rail 12, underframe 13, knife edge 14, cutting knife 15, cutting knife unit head 16, tooth bar 17, moves horizontally cylinder 18.

Full-automatic unilateral bead cutter automation process is performed such: when the battery panel components until trimming is risen to as shown in Figure 5 working position II by lift cylinder after, electrical control system sends instruction, cylinder 18 promotes fixed support 11 and driven rotary support 8 levels are advanced by moving horizontally, until one of them (or both) point of a knife skewer of knife edge 14 enters overlap and contact glass plate side, if knife edge point of a knife contact glass plate side only, fixed support 11 and swinging strut 8 still can move on, but this moment, fixed support 11 still advanced as level, swinging strut 8 rotates, when two knife edge points of a knife all simultaneously during the contact glass plate side, this moment, the pneumatic system resistance increased, electrical control system sends instruction order and moves horizontally cylinder and quit work, start working with seasonal translation brake cylinder 6 and rotation brake cylinder 7, braking fixed support 11 and swinging strut 8, after braking is completed, electrical control system makes knife edge return original position, 25 work of trimming unit head, cutting knife 15 rotations, unit head moves along guide rail 10 and realizes that the overlap to battery panel components carries out cutting operation, it should be noted that as shown in Figure 4 the distance of cutting knife point of a knife and knife edge point of a knife line is that the 1mm left and right is adjustable, guarantee not contact in the cutting knife working process side of sheet glass in battery panel components.This locator means can guarantee not to be subjected to positionerror after battery panel components puts in place and the impact of battery panel components sheet glass geometrical shape and scale error, makes accurate positioning and reliable.

Claims

1. solar cell panel assembly full automatic edge cutter, it comprises entrance conveyor, exit conveyor, Pneumatic power elevator apparatus, vacuum-adsorption working table, the Full-automatic unilateral bead cutter, it is characterized in that described Full-automatic unilateral bead cutter has four, composition rectangle processing district, described entrance conveyor, exit conveyor is positioned at below, rectangle processing district, described entrance conveyor, be provided with the Pneumatic power elevator apparatus of being responsible for the battery panel components lifting between exit conveyor and rectangle processing district, be provided with the vacuum-adsorption working table of stationary battery board component on described Pneumatic power elevator apparatus.

2. solar cell panel assembly full automatic edge cutter according to claim 1, is characterized in that described Full-automatic unilateral bead cutter is provided with two knife edges, and two knife edges are fixedly connected with by swinging strut.

3. solar cell panel assembly full automatic edge cutter according to claim 2, is characterized in that described

The cutting knife rear end is provided with the cutting knife unit head, is provided with setting device below the cutting knife unit head, and the setting device adjustable distance is 0～1mm.