CN111330976A - Warm up module roll-type cold rolling make-up machine - Google Patents
Warm up module roll-type cold rolling make-up machine Download PDFInfo
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- CN111330976A CN111330976A CN202010339251.8A CN202010339251A CN111330976A CN 111330976 A CN111330976 A CN 111330976A CN 202010339251 A CN202010339251 A CN 202010339251A CN 111330976 A CN111330976 A CN 111330976A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0035—Forging or pressing devices as units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
The invention discloses a floor heating module roller type cold rolling forming machine, wherein a material placing frame is fixed at a first end of a rack, a straightening machine, a front punching device, a forming host machine, a rear punching device and a shearing device are sequentially arranged from the first end of the rack to a second end of the rack, a hydraulic station provides hydraulic power for the front punching device, the rear punching device and the shearing device, the straightening machine is a press roller type straightening structure, and the forming host machine is a press roller type forming mechanism. The technical effects achieved are as follows: the floor heating module punching and flanging integrated machine has the advantages that the floor heating module punching and flanging integrated machine is realized, time and labor are saved, the cost is low, the service life is long, the punching device adopts two oil cylinders, the later-stage serging operation is facilitated, the machine is more convenient and practical, and plate frame bodies with different specifications and sizes can be produced by setting parameters such as punching intervals, shearing lengths and production quantity; the device saves the occupied area, improves the working efficiency, saves the labor, improves the labor efficiency and obviously reduces the production cost; the shearing effect is better, reduces the burr, and the product quality is good.
Description
Technical Field
The invention relates to the technical field of forming machines, in particular to a floor heating module roller type cold rolling forming machine.
Background
The roller type cold rolling forming machine is a machine for rolling and flattening products, is widely applied to the field of metal product processing, has the most obvious effect on flattening the products, rolls the products by the compression rollers arranged in the roller type cold rolling forming machine, and achieves the thickness required by processing the products by multiple times of rolling. However, in order to adapt to workshop workshops with limited areas, the number of the rollers on the roller press cannot be too large, the existing operation is that after the products are rolled for one time, the products are manually transferred, and the products are rolled for multiple times, so that the defects of low rolling efficiency and time and labor waste caused by manual transfer exist.
In the prior art, the floor heating module is mainly formed by four-panel die-casting and then welded, and the efficiency is very low, so that the development of the floor heating module roller type cold rolling forming machine integrating punching and flanging with high working efficiency and good product forming quality is particularly important.
Disclosure of Invention
Therefore, the invention provides a floor heating module roller type cold rolling forming machine, which aims to solve the problems that in the prior art, the rolling efficiency is low, and manual transfer wastes time and labor.
In order to achieve the above purpose, the invention provides the following technical scheme:
according to a first aspect of the invention, the floor heating module roller type cold rolling forming machine comprises a material placing frame, a straightening machine, a front punching device, a forming main machine, a rear punching device, a shearing device, a hydraulic station and a rack; the feeding frame is fixed at the first end of the rack, the straightening machine, the front punching device, the forming host, the rear punching device and the shearing device are sequentially arranged from the first end of the rack to the second end of the rack, the hydraulic station provides hydraulic power for the front punching device, the rear punching device and the shearing device, the straightening machine is a compression roller type straightening structure, and the forming host is a compression roller type forming mechanism.
Further, the straightening machine comprises a straightening side plate, a guide suspender, a suspender pressing block, a lower straightening roller and an upper straightening roller; two alignment curb plates vertical fixation are in the frame, rotate between two alignment curb plates and are connected with a plurality of lower alignment rollers, still rotate between two alignment curb plates and are connected with a plurality of upper alignment rollers, and a plurality of upper alignment rollers set up the top at a plurality of lower alignment rollers, and the quantity of upper alignment rollers is the odd number, and the quantity of lower alignment rollers is the even number, wears to be equipped with the guide jib in the alignment curb plate, and the jib briquetting cover is established at the periphery side of guide jib and the butt at the up end of alignment curb plate.
Furthermore, the straightening machine also comprises a guiding side plate, an upper guiding roller, a lower guiding roller and a guiding pressing block; the inner side of each straightening side plate is provided with a guiding side plate, the guiding pressing block is abutted to the upper end faces of the two guiding side plates, the two guiding side plates are connected with two upper guiding rollers and two lower guiding rollers in a rotating mode, the upper guiding rollers are correspondingly arranged above the lower guiding rollers, and the two upper guiding rollers are located on the front side and the rear side of the straightening side plates.
Further, the front punching device comprises a front guide pillar, a first front oil cylinder, a second front oil cylinder, a first upper template, a first front die, a first lower template and a second front die; the first lower template is detachably arranged on the rack, the first upper template is arranged right above the first lower template at intervals, the first lower template is connected with the first upper template through a plurality of front guide columns, a first front oil cylinder and a second front oil cylinder are fixed on the upper surface of the first upper template, the telescopic end of the first front oil cylinder penetrates through the first upper template and is fixed with a first front mold, the telescopic end of the second front oil cylinder penetrates through the first upper template and is fixed with a second front mold, the first front mold and the second front mold are both located between the first upper template and the first lower template, and the first front oil cylinder and the second front oil cylinder are both in transmission connection with the hydraulic station.
Furthermore, the front punching device also comprises a front oil cylinder flange, the upper end of the front oil cylinder flange is fixed at the telescopic end of the second front oil cylinder, and a second front die is fixed at the lower end of the front oil cylinder flange.
Furthermore, the forming main machine comprises a lower forming roller, an upper forming roller, a main machine side plate, a driving motor and a motor bracket; two host computer curb plates all set up in the frame perpendicularly, rotate on two host computer curb plates and be connected with a plurality of lower forming rollers and a plurality of last forming rollers, and the quantity of lower forming rollers and last forming rollers is the odd number, and the below correspondence of going up the forming rollers is provided with lower forming rollers, and driving motor passes through motor support to be fixed in the frame, and driving motor's output shaft and a plurality of lower forming roller transmission are connected.
Furthermore, the forming main machine further comprises pressing strips, two ends of each pressing strip are respectively fixed on the two main machine side plates in a penetrating mode, and the pressing strips are arranged at the upper ends between every two adjacent upper forming rollers.
Further, the rear punching device comprises a rear guide pillar, a first rear oil cylinder, a second rear oil cylinder, a first rear die, a second lower die plate, a second rear die and a second upper die plate; the second lower template is detachably arranged on the rack, the second upper template is arranged right above the second lower template at intervals, the second lower template is connected with the second upper template through a plurality of rear guide pillars, a first rear oil cylinder and a second rear oil cylinder are fixed on the upper surface of the second upper template, the telescopic end of the first rear oil cylinder penetrates through the second upper template and is fixed with a first rear mold, the telescopic end of the second rear oil cylinder penetrates through the second upper template and is fixed with a second rear mold, the first rear mold and the second rear mold are both located between the second upper template and the second lower template, and the first rear oil cylinder and the second rear oil cylinder are both in transmission connection with the hydraulic station.
Furthermore, the rear punching device also comprises a rear oil cylinder flange, the upper end of the rear oil cylinder flange is fixed at the telescopic end of the second rear oil cylinder, and a second rear die is fixed at the lower end of the rear oil cylinder flange.
Further, the shearing device comprises a shearing guide column, a shearing oil cylinder, a shearing upper plate, a shearing knife, a lower knife groove and a shearing bottom plate; the shearing bottom plate can be dismantled and fix in the top of frame, cuts the interval setting of upper plate directly over the shearing bottom plate, cuts and connects through a plurality of shearing guide posts between upper plate and the shearing bottom plate, and the stiff end of shearing hydro-cylinder is fixed on the upper surface of shearing the upper plate, and the flexible end of shearing hydro-cylinder wears to establish and is sheared the upper plate and be fixed with and shears the sword, and lower sword groove sets up under shearing the sword, and lower sword groove is fixed on the shearing bottom plate, cuts the hydro-cylinder and is connected with the transmission of hydraulic pressure station.
The invention has the following advantages: the floor heating module roller type cold rolling forming machine provided by the invention has the advantages that the floor heating module is punched and turned over into a whole, the time and labor are saved, the cost is low, the service life is long, the punching device adopts two oil cylinders, the later-stage edge locking operation is facilitated, the machine is more convenient and practical, and the sheet frame bodies with different specifications and sizes can be produced by setting parameters such as punching intervals, shearing lengths and production quantity; the device saves the occupied area, improves the working efficiency, saves the labor, improves the labor efficiency and obviously reduces the production cost; and the shearing effect is better, the burrs are greatly reduced, and the product quality is good.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
Fig. 1 is a front structural view of a warm module roller type cold rolling forming machine according to some embodiments of the present invention.
Fig. 2 is a frame diagram of a warm-up module roller type cold rolling forming machine according to some embodiments of the present invention.
Fig. 3 is a partial structure view of a front half section of a warm module roller type cold rolling forming machine according to some embodiments of the invention.
Fig. 4 is a partial structure view of a rear half section of a warm module roller type cold rolling forming machine according to some embodiments of the present invention.
Fig. 5 is a side view of a warm-up modular roll cold-rolling forming machine according to some embodiments of the present invention.
In the figure: 1. a material placing rack, 2, a guiding side plate, 3, an upper guiding roller, 4, a lower guiding roller, 5, a straightening side plate, 6, a guiding suspender, 7, a suspender pressure block, 8, a guiding pressure block, 9, a lower straightening roller, 10, an upper straightening roller, 11, a frame, 12, a front guide column, 13, a first front oil cylinder, 14, a second front oil cylinder, 15, a first upper template, 16, a first front mould, 17, a first lower template, 18, a second front mould, 19, a front oil cylinder flange, 20, a lower forming roller, 21, an upper forming roller, 22, a main machine side plate, 23, a pressure strip, 24, a rear guide column, 25, a first rear oil cylinder, 26, a second rear oil cylinder, 27, a first rear mould, 28, a second lower template, 29, a second rear mould, 30, a second upper template, 31, a shearing guide column, 32, a shearing oil cylinder, 33, a shearing upper plate, 34, a shearing knife, 35, a lower knife groove, 36, a shearing bottom plate, 37. driving motor, 38, motor support.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1 and fig. 2, the warm-up module roller type cold rolling forming machine in the present embodiment includes a material placing frame 1, a straightening machine, a front punching device, a forming main machine, a rear punching device, a shearing device, a hydraulic station, and a frame 11; the feeding frame 1 is fixed at the first end of the rack 11, the straightening machine, the front punching device, the forming host, the rear punching device and the shearing device are sequentially arranged from the first end of the rack 11 to the second end of the rack 11, the hydraulic station provides hydraulic power for the front punching device, the rear punching device and the shearing device, the straightening machine is a press-roll type straightening structure, and the forming host is a press-roll type forming mechanism.
The technical effect that this embodiment reaches does: the floor heating module roller type cold rolling forming machine of the embodiment integrates punching and flanging of the floor heating module, is time-saving, labor-saving, low in cost and long in service life, adopts two oil cylinders for the punching device, facilitates later-stage serging operation, is more convenient and practical, and can be used for producing plate frame bodies with different specifications and sizes by setting parameters such as punching intervals, shearing lengths and production quantities; the device saves the occupied area, improves the working efficiency, saves the labor, improves the labor efficiency and obviously reduces the production cost; and the shearing effect is better, the burrs are greatly reduced, and the product quality is good.
Example 2
As shown in fig. 3, the warm-up modular roll cold rolling forming machine in the present embodiment includes all the technical features of embodiment 1, and in addition, the leveler includes a leveling side plate 5, a guide boom 6, a boom press block 7, a lower leveling roll 9, and an upper leveling roll 10; two straightening side plates 5 are vertically fixed on a rack 11, a plurality of lower straightening rollers 9 are rotatably connected between the two straightening side plates 5, a plurality of upper straightening rollers 10 are also rotatably connected between the two straightening side plates 5, the plurality of upper straightening rollers 10 are arranged above the plurality of lower straightening rollers 9, the number of the upper straightening rollers 10 is odd, the number of the lower straightening rollers 9 is even, a guide hanger rod 6 penetrates through the straightening side plates 5, and a hanger rod pressing block 7 is sleeved on the outer peripheral side of the guide hanger rod 6 and abuts against the upper end faces of the straightening side plates 5; the straightener also comprises a guiding side plate 2, an upper guiding roller 3, a lower guiding roller 4 and a guiding pressing block 8; the inner sides of the straightening side plates 5 are respectively provided with a guiding side plate 2, a guiding pressing block 8 is abutted to the upper end surfaces of the two guiding side plates 2, the two guiding side plates 2 are connected with two upper guiding rollers 3 and two lower guiding rollers 4 in a rotating mode, the upper guiding rollers 3 are correspondingly arranged above the lower guiding rollers 4, and the two upper guiding rollers 3 are located on the front side and the rear side of the straightening side plates 5.
The beneficial effects in this embodiment are: the distance between the lower straightening roller 9 and the upper straightening roller 10 is adjusted by arranging the guide hanger rod 6 and the hanger rod pressing block 7; the upper straightening rollers 10 and the lower straightening rollers 9 are arranged in odd numbers, so that a good straightening effect is achieved; the two upper guiding and conveying rollers 3 are arranged on the front side and the rear side of the straightening side plate 5, so that guiding and conveying of the straightened plate are realized.
Example 3
As shown in fig. 3, the warm-up modular roll cold-rolling forming machine in the present embodiment includes all the technical features of embodiment 2, and in addition, the front punching device includes a front guide pillar 12, a first front cylinder 13, a second front cylinder 14, a first upper die plate 15, a first front die 16, a first lower die plate 17 and a second front die 18; the first lower template 17 is detachably arranged on the rack 11, the first upper template 15 is arranged right above the first lower template 17 at intervals, the first lower template 17 is connected with the first upper template 15 through a plurality of front guide pillars 12, a first front oil cylinder 13 and a second front oil cylinder 14 are fixed on the upper surface of the first upper template 15, the telescopic end of the first front oil cylinder 13 penetrates through the first upper template 15 and is fixed with a first front mold 16, the telescopic end of the second front oil cylinder 14 penetrates through the first upper template 15 and is fixed with a second front mold 18, the first front mold 16 and the second front mold 18 are both positioned between the first upper template 15 and the first lower template 17, and the first front oil cylinder 13 and the second front oil cylinder 14 are both in transmission connection with a hydraulic station; the front punching device further comprises a front oil cylinder flange 19, the upper end of the front oil cylinder flange 19 is fixed at the telescopic end of the second front oil cylinder 14, and a second front die 18 is fixed at the lower end of the front oil cylinder flange 19.
The beneficial effects in this embodiment are: through setting up preceding punching device, realized the operation of punching a hole to processing panel front end, adopt the form of first preceding hydro-cylinder 13 and second preceding hydro-cylinder 14, possess higher punching efficiency.
Example 4
As shown in fig. 3 to 5, the warm-up modular roll cold-rolling forming machine in the present embodiment includes all the technical features of embodiment 3, in addition, the forming main machine includes a lower forming roll 20, an upper forming roll 21, a main machine side plate 22, a driving motor 37 and a motor bracket 38; the two main machine side plates 22 are vertically arranged on the machine frame 11, the two main machine side plates 22 are rotatably connected with a plurality of lower forming rollers 20 and a plurality of upper forming rollers 21, the number of the lower forming rollers 20 and the number of the upper forming rollers 21 are both odd, the lower forming rollers 20 are correspondingly arranged below the upper forming rollers 21, the driving motor 37 is fixed on the machine frame 11 through a motor support 38, and an output shaft of the driving motor 37 is in transmission connection with the plurality of lower forming rollers 20; the forming main machine further comprises a pressing strip 23, two ends of the pressing strip 23 are respectively fixed on the two main machine side plates 22 in a penetrating mode, and the pressing strip 23 is arranged at the upper end between every two adjacent upper forming rollers 21.
The beneficial effects in this embodiment are: through setting up a plurality of lower forming roll 20 and a plurality of last forming roll 21 in the shaping host computer, realized the machine-shaping to warm logical panel, through setting up layering 23, show the shaping effect that has strengthened.
Example 5
As shown in fig. 4, the warm-up modular roll cold-rolling forming machine in this embodiment includes all the technical features of embodiment 4, and in addition, the rear punching device includes a rear guide pillar 24, a first rear oil cylinder 25, a second rear oil cylinder 26, a first rear mold 27, a second lower mold 28, a second rear mold 29 and a second upper mold 30; the second lower template 28 is detachably arranged on the rack 11, the second upper template 30 is arranged right above the second lower template 28 at intervals, the second lower template 28 and the second upper template 30 are connected through a plurality of rear guide posts 24, a first rear oil cylinder 25 and a second rear oil cylinder 26 are fixed on the upper surface of the second upper template 30, the telescopic end of the first rear oil cylinder 25 penetrates through the second upper template 30 and is fixed with a first rear mold 27, the telescopic end of the second rear oil cylinder 26 penetrates through the second upper template 30 and is fixed with a second rear mold 29, the first rear mold 27 and the second rear mold 29 are both positioned between the second upper template 30 and the second lower template 28, and the first rear oil cylinder 25 and the second rear oil cylinder 26 are both in transmission connection with the hydraulic station; the rear punching device also comprises a rear oil cylinder flange, the upper end of the rear oil cylinder flange is fixed at the telescopic end of the second rear oil cylinder 26, and the lower end of the rear oil cylinder flange is fixed with a second rear die 29; the shearing device comprises a shearing guide column 31, a shearing oil cylinder 32, a shearing upper plate 33, a shearing knife 34, a lower knife groove 35 and a shearing bottom plate 36; the shearing bottom plate 36 is detachably fixed above the frame 11, the shearing upper plate 33 is arranged right above the shearing bottom plate 36 at intervals, the shearing upper plate 33 is connected with the shearing bottom plate 36 through a plurality of shearing guide columns 31, the fixed end of the shearing oil cylinder 32 is fixed on the upper surface of the shearing upper plate 33, the telescopic end of the shearing oil cylinder 32 penetrates through the shearing upper plate 33 and is fixed with a shearing knife 34, the cutter descending groove 35 is arranged right below the shearing knife 34, the cutter descending groove 35 is fixed on the shearing bottom plate 36, and the shearing oil cylinder 32 is in transmission connection with the hydraulic station.
The beneficial effects in this embodiment are: the rear punching device is arranged, so that the punching operation of the front end of the processed plate is realized, and the first rear oil cylinder 25 and the second rear oil cylinder 26 are adopted, so that the punching efficiency is higher; through the arrangement of the shearing knife 34 driven by the shearing oil cylinder 32 in the shearing device, rapid cutting is realized by matching with the cutter dropping groove 35, and the processing efficiency is improved.
The working principle of the above embodiment is as follows: the coiled raw material plates are scattered by a material placing frame 1, then the plates are manually led into a straightening machine, the plates are leveled and automatically punched, then the plates enter a forming host machine, after a plurality of rolling passes, the two ends of the formed plates are punched, then the plates are automatically sheared, and finally the corresponding floor heating plate type plates are formed; after that, manually bending the two ends of the cut section plate, thus finishing the finished floor heating plate; the machine set adopts a hydraulic cutting and hydraulic punching device, and a computer PLC automatically calculates, so that automatic production can be realized; the template has the advantages of elegant shape, attractive appearance, high strength, convenience in installation and long service life.
In the above embodiment, the simple material placing rack 1 with 3 tons of × 500 is adopted, and in addition, the simple material placing rack also comprises a computer control cabinet and a finished product bracket, and all the units can work independently and are not limited to each other.
The processing process flow of the embodiment comprises the following steps: the method comprises the steps of feeding coiled color plates onto a material placing frame 1 through a travelling crane, limiting the width of the coiled color plates to be conveyed into a straightening machine, forming the coiled color plates through a front punching device and a forming host machine, then carrying out fixed-length shearing through a hydraulically-driven rear punching device and a hydraulically-driven shearing device, then placing the coiled color plates on a finished product bracket, and then carrying out manual unloading.
In some optional embodiments, the device further comprises a flanging device, and the process of the flanging device is as follows: and turning the finished product by a first 90-degree angle, then turning the finished product by a second 90-degree angle to form the finished product, and then turning the finished product by another turning device to finish the turning of the other edge of the finished product.
The unit installation process of the above embodiment is as follows:
(1) after each machine of the unit is transported, a technical file is required to be firstly, and each external device of the unit is checked after the technical file is carefully read; checking whether all machines in the machine set are complete according to a factory list, and recording the quick-wear parts for later inquiry;
(2) when a machine table is lifted, a high-quality steel wire rope with the diameter larger than 16mm must be used for lifting, and in order not to damage paint on the machine table during lifting, soft materials such as cotton yarn balls, blankets and rubber are suggested to be padded between the steel wire rope and the machine table;
(3) the foundation for installing the machine table has certain firmness and flatness;
(4)4, after the machine table is placed, a level is needed to be respectively corrected in the longitudinal direction and the transverse direction by using a level, and the longitudinal error of the level is not more than 0.15mm/1000 mm;
(5) the installation of each machine should follow the following uniformity requirements: the working heights of all the machines are required to be equal in height, the central planes of all the machines are required to be in the same plane, the intervals of all the machines are installed according to the size indicated on a unit equipment process flow diagram, the working linear speeds of all the machines are basically consistent, and after the machines are installed, whether all the machines meet the requirement of uniformity is checked; and then, carrying out no-load test, if no abnormal phenomenon occurs, carrying out plate pressing test, and if the normal flow operation can be carried out and the section steel meeting the specification can be pressed, indicating that the installation is successful.
The production operation steps of the unit are as follows:
(1) firstly, hoisting a coiled raw material plate onto a discharging machine by using a travelling crane, tensioning an inner hole of a steel coil of the discharging machine, and manually discharging a coiled plate;
(2) manually pulling the stub bar to a straightening machine, and adjusting the punching size through a computer by a punching device;
(3) then the plate enters a forming host machine, and the forming host machine carries out continuous rolling forming on the rolled plate;
(4) after the forming host machine is formed, punching holes on two sides of the plate at a proper position under the control of a computer PLC;
(5) when the formed section bar reaches the length required by a user, the main machine stops working, and the formed product is cut off and guided to a finished product bracket by the hydraulic shearing device;
(6) after the cutting is finished, manually moving the finished product from the bracket to a specified position;
(7) therefore, one working cycle of the machine set is finished and repeated, and the pressed finished product is turned to the edge turning machine manually to turn the edge forwards and backwards, so that the product is finished.
Maintenance, maintenance and safety technology of the unit: before the machine set is used and operated, the specification of the machine set must be carefully read to know the working performance and the use method of each machine of the machine set, so that the good state of the machine can be kept for a long time, and the service life of equipment is prolonged; the machine set should be tested before each use to check whether each machine is operating normally. Preferably, before use, the forming roller on the main machine is wiped once by using machine oil; during operation, workers preferably wear gloves to prevent fingers from being scratched; working area lines with the width of 1.5mm are respectively marked on two sides of the unit, and other non-working personnel are prohibited from entering the unit, so that normal work is not influenced, and even danger is avoided; the environmental sanitation of the surroundings is kept, and the unit cannot be placed in a high-humidity environment to work; when the roller is not used for a long time, engine oil is coated on the roller and the roller is covered by a plastic film so as to prevent the roller from being rusted or other sundries from falling; if abnormal sound occurs during operation, immediately stopping for inspection, and not driving again for use until the sound is repaired; the main machine should stop the motor when adjusting to avoid accidents, and a standard thickness gauge (feeler gauge) is applied when adjusting the clearance between the upper and lower rollers, so that the knife, the steel plate and other objects with rough surfaces are avoided.
The main machine body of the main machine of the embodiment comprises the machine base, the side plates and the profiling part, the machine frame is formed by welding H450 steel and A3 steel plates, high flatness and straightness are guaranteed, the profiling part comprises the shaft and the roller, the surface of the roller is plated with hard chrome, the surface is smooth and attractive, the hardness of the roller is enhanced, and the service life is prolonged; when feeding, the hands are not required to be pressed; when forming plates of different thicknesses, the upper and lower roll gaps can be properly adjusted.
Maintenance, maintenance and safety techniques of the host: before the host machine is used and operated, the specification must be read to know the working performance and the use method of the host machine, and the maintenance are required in daily work to prolong the service life; during the working period, the engine oil in the speed reducer is required to be periodically replenished or replaced, and the bearing is periodically filled with butter; and cutting the plate without rolling the plate with excessive thickness or with the defects of hard scars, slag inclusion, welding edges and the like so as to avoid damaging the roller.
The hydraulic operation steps of the above embodiment are: unscrewing an oil filling port cover, injecting hydraulic oil (ISOVG32, 46 and 68 or equivalent-grade hydraulic oil), and observing the height of an oil level in an oil level gauge, wherein the oil level is just flooded to the scale line at the uppermost end of the oil level gauge (if the oil level is lower than the scale line at the lowermost end of the oil level gauge in daily use, the oil level is insufficient in an oil tank, the oil level can be used after being added, otherwise, the system is unstable and a pump is damaged easily); screwing down a fixing screw on a terminal box on the side surface of the motor, taking down a cover, wiring according to a wiring diagram shown by a motor nameplate, and ensuring that the input voltage does not exceed the maximum allowable use voltage of the motor; connecting each hydraulic pipeline and the electric control loop; starting the motor, turning off the motor after about 1 second, observing whether the rotation direction of the motor is consistent with the rotation direction of the pumping mark, and if not, exchanging any 2 phase lines among 3 phase lines of the motor; and the motor is started again, and the system can be used (when the system is used for the first time, the system is required to be in an idle running state for a period of time, so that air in the pipeline is conveniently discharged).
The maintenance of the unit comprises that generally speaking, a hydraulic system can work for a long time without faults without special maintenance through correct installation and debugging; the basic principle of good maintenance is to check the quality and state of the transmission medium and the cleaning condition of the oil circuit frequently, which determines the reliability of the hydraulic system; the following daily maintenance measures are recommended: external cleaning, once a month, in this way leakage and failure hazards can be more easily discovered; regularly checking the oil filter to find out fouling and timely cleaning or replacing the oil filter; adding oil, wherein when the oil level is lower than the lowest scale line of the oil level indicator, the oil quantity is insufficient, hydraulic oil needs to be added into the oil tank, and the newly added oil needs to be the same as the oil added last time; note that: hydraulic oil from different manufacturers cannot be mixed, hydraulic oil from the same manufacturer with different specifications cannot be mixed, and water should be prevented from being mixed during refueling; filtering the hydraulic oil at least once a month if conditions permit; oil change, generally using about 3000 hours to change once (depending on the working environment, the oil change time interval can be prolonged under the better environment condition, the oil change time interval is shortened under the worse environment condition), the oil tank needs to be carefully cleaned during the change, and the whole oil circuit needs to be flushed if necessary; the oil temperature is kept below 60 ℃, and the optimal operation temperature is 35-55 ℃; under special conditions, attention is paid to heating and cooling.
The electrical use of the host computer is as follows: please provide reliable grounding at the power end, and the main motor and the oil pump motor need to be connected to the grounding end of the control cabinet; please check if the power voltage is stable, requiring a ground voltage range (380V ± 10% for three phases). If the power grid is out of the range or the power grid is unstable, the control cabinet is not used; the control cabinet is not required to be placed in a place where sunlight directly irradiates, and the control cabinet is not required to be used in an area with serious dust or air pollution such as corrosive gas and the like, and the cabinet body and the surrounding environment are required to be kept dry; control lines such as an encoder are separated from the power line as much as possible to avoid interference; the temperature of the PLC use environment: 0-55 ℃, the temperature of the use environment of the touch screen: 0 to 50 ℃; the temperature of the PLC application environment is 0-55 ℃, and the temperature of the touch screen application environment is as follows: 0 to 50 ℃; the frequency converter is used for driving a motor with rated power which is larger than or less than half of the rated power, which is not allowed, and the motor can only run when the rated current of the frequency converter is matched with the motor nameplate; non-professional personnel do not need to adjust the device in the cabinet; the frequency converter in the control cabinet is not suitable for emergency stop machinery; during power failure or no pressing plate, please turn off the power supply of the control cabinet, and place all switches and buttons at the stop position; if the equipment is not powered off but needs to be stopped temporarily, the manual/automatic switch is turned to the middle stop position, and the emergency stop button is pressed. Preventing the equipment from acting due to accidents; during maintenance, please refer to the above precautions to ensure safety, such as operating the equipment due to maintenance needs, having to have a dedicated person to operate the control cabinet, and not having to leave without authorization during maintenance.
The turnup mechanism hydraulic station uses the description: unscrewing an oil filling port cover, injecting hydraulic oil (ISOVG32, 46 and 68 or equivalent-grade hydraulic oil), and observing the height of an oil level in an oil level gauge, wherein the oil level is just flooded to the scale line at the uppermost end of the oil level gauge (if the oil level is lower than the scale line at the lowermost end of the oil level gauge in daily use, the oil level is insufficient in an oil tank, the oil level can be used after being added, otherwise, the system is unstable and a pump is damaged easily); screwing down a fixing screw on a terminal box on the side surface of the motor, taking down a cover, wiring according to a wiring diagram shown by a motor nameplate, and ensuring that the input voltage does not exceed the maximum allowable use voltage of the motor; connecting each hydraulic pipeline and the electric control loop; starting the motor, turning off the motor after about 1 second, observing whether the rotation direction of the motor is consistent with the rotation direction of the pumping mark, and if not, exchanging any 2 phase lines among 3 phase lines of the motor; and the motor is started again, and the system can be used (when the system is used for the first time, the system is required to be in an idle running state for a period of time, so that air in the pipeline is conveniently discharged).
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
In the present specification, the terms "upper", "lower", "left", "right", "middle", and the like are used for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications in the relative relationship may be made without substantial changes in the technical content.
Claims (10)
1. A floor heating module roller type cold rolling forming machine is characterized by comprising a material placing frame (1), a straightening machine, a front punching device, a forming host machine, a rear punching device, a shearing device, a hydraulic station and a machine frame (11); the blanking frame (1) is fixed at the first end of the rack (11), the straightening machine, the front punching device, the forming host machine, the rear punching device and the shearing device are sequentially arranged from the first end of the rack (11) to the second end of the rack (11), the hydraulic station is used for providing hydraulic power for the front punching device, the rear punching device and the shearing device, the straightening machine is a press-roll type straightening structure, and the forming host machine is a press-roll type forming mechanism.
2. A warm module roller cold rolling forming machine according to claim 1, characterized in that the straightening machine comprises straightening side plates (5), guide booms (6), boom press blocks (7), lower straightening rollers (9) and upper straightening rollers (10); two alignment curb plate (5) vertical fixation is in on frame (11), two it is connected with a plurality ofly to rotate between alignment curb plate (5) down alignment roller (9), two it is connected with a plurality ofly still to rotate between alignment curb plate (5) go up alignment roller (10), and is a plurality of go up alignment roller (10) set up a plurality of the top of aligning roller (9) down, the quantity of going up alignment roller (10) is the odd number, the quantity of aligning roller (9) is the even number down, wear to be equipped with in alignment curb plate (5) guide boom (6), jib briquetting (7) cover is established the periphery side and the butt of guide boom (6) are in the up end of alignment curb plate (5).
3. A warm module roll cold rolling forming machine according to claim 2, characterized in that the straightening machine further comprises a guiding side plate (2), an upper guiding roll (3), a lower guiding roll (4) and a guiding briquetting (8); every the inboard of alignment curb plate (5) is equallyd divide and is provided with draw and send curb plate (2), draw and send briquetting (8) butt two on the up end of drawing and sending curb plate (2), two it is connected with two to rotate on drawing and sending curb plate (2) go up guide roll (3) and two guide roll (4) down, the setting that goes up guide roll (3) and correspond is in the top of guide roll (4) down, two go up guide roll (3) and be located both sides around alignment curb plate (5).
4. A warm module roll cold-rolling forming machine according to claim 1, characterized in that the front punching device comprises a front guide post (12), a first front oil cylinder (13), a second front oil cylinder (14), a first upper die plate (15), a first front die (16), a first lower die plate (17) and a second front die (18); the first lower template (17) is detachably arranged on the rack (11), the first upper template (15) is arranged right above the first lower template (17) at intervals, the first lower template (17) and the first upper template (15) are connected through a plurality of front guide pillars (12), the first front oil cylinder (13) and the second front oil cylinder (14) are fixed on the upper surface of the first upper template (15), the telescopic end of the first front oil cylinder (13) penetrates through the first upper template (15) and is fixed with the first front mold (16), the telescopic end of the second front oil cylinder (14) penetrates through the first upper template (15) and is fixed with the second front mold (18), and the first front mold (16) and the second front mold (18) are both positioned between the first upper template (15) and the first lower template (17), the first front oil cylinder (13) and the second front oil cylinder (14) are in transmission connection with the hydraulic station.
5. A floor heating module roller cold rolling forming machine according to claim 4, characterized in that, the front punching device further comprises a front cylinder flange (19), the upper end of the front cylinder flange (19) is fixed on the telescopic end of the second front cylinder (14), and the lower end of the front cylinder flange (19) is fixed with the second front die (18).
6. A warm module roller cold rolling forming machine according to claim 1, characterized in that the forming main machine comprises a lower forming roller (20), an upper forming roller (21), a main machine side plate (22), a driving motor (37) and a motor bracket (38); two equal perpendicular settings in host computer curb plate (22) are in on frame (11), two it is connected with a plurality ofly to rotate on host computer curb plate (22) lower forming roll (20) and a plurality of go up forming roll (21), lower forming roll (20) with the quantity of going up forming roll (21) is the odd number, the below correspondence of going up forming roll (21) is provided with lower forming roll (20), driving motor (37) pass through motor support (38) are fixed on frame (11), the output shaft and a plurality of driving motor (37) lower forming roll (20) transmission is connected.
7. A warm module roller cold rolling forming machine according to claim 6, characterized in that the forming main machine further comprises a pressing strip (23), two ends of the pressing strip (23) are respectively fixed on the two main machine side plates (22) in a penetrating manner, and the pressing strip (23) is arranged at the upper end between every two adjacent upper forming rollers (21).
8. A floor heating module roll cold rolling forming machine according to claim 1, characterized in that the rear punching device comprises a rear guide post (24), a first rear oil cylinder (25), a second rear oil cylinder (26), a first rear mold (27), a second lower template (28), a second rear mold (29) and a second upper template (30); the second lower template (28) is detachably arranged on the rack (11), the second upper template (30) is arranged right above the second lower template (28) at intervals, the second lower template (28) and the second upper template (30) are connected through a plurality of rear guide pillars (24), the first rear oil cylinder (25) and the second rear oil cylinder (26) are fixed on the upper surface of the second upper template (30), the telescopic end of the first rear oil cylinder (25) penetrates through the second upper template (30) and is fixed with the first rear mold (27), the telescopic end of the second rear oil cylinder (26) penetrates through the second upper template (30) and is fixed with the second rear mold (29), and the first rear mold (27) and the second rear mold (29) are both positioned between the second upper template (30) and the second lower template (28), and the first rear oil cylinder (25) and the second rear oil cylinder (26) are in transmission connection with the hydraulic station.
9. A floor heating module roll cold rolling forming machine according to claim 8, characterized in that, the rear punching device further comprises a rear cylinder flange, the upper end of the rear cylinder flange is fixed on the telescopic end of the second rear cylinder (26), and the lower end of the rear cylinder flange is fixed with the second rear die (29).
10. A warm module roller cold-rolling forming machine according to claim 1, characterized in that the shearing device comprises a shearing guide column (31), a shearing cylinder (32), a shearing upper plate (33), a shearing knife (34), a lower knife groove (35) and a shearing bottom plate (36); the shearing bottom plate (36) is detachably fixed above the rack (11), the shearing upper plate (33) is arranged right above the shearing bottom plate (36) at intervals, the shearing upper plate (33) is connected with the shearing bottom plate (36) through a plurality of shearing guide columns (31), the fixed end of the shearing oil cylinder (32) is fixed on the upper surface of the shearing upper plate (33), the telescopic end of the shearing oil cylinder (32) penetrates through the shearing upper plate (33) and is fixedly provided with the shearing knife (34), the lower knife groove (35) is arranged right below the shearing knife (34), the lower knife groove (35) is fixed on the shearing bottom plate (36), and the shearing oil cylinder (32) is in transmission connection with the hydraulic station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010339251.8A CN111330976A (en) | 2020-04-26 | 2020-04-26 | Warm up module roll-type cold rolling make-up machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010339251.8A CN111330976A (en) | 2020-04-26 | 2020-04-26 | Warm up module roll-type cold rolling make-up machine |
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| CN111330976A true CN111330976A (en) | 2020-06-26 |
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| CN211965378U (en) * | 2020-04-26 | 2020-11-20 | 河北广大住品科技发展有限公司 | Warm up module roll-type cold rolling make-up machine |
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| CN203282130U (en) * | 2013-04-22 | 2013-11-13 | 绍兴腾阳机械有限公司 | C/Z type integrated cold-bending forming machine |
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| RU2586367C1 (en) * | 2015-02-10 | 2016-06-10 | Сергей Михайлович Анпилов | Automatic line for production of profile |
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