CN107199465A - A kind of Full-automatic cold roll forming production system and production method - Google Patents
A kind of Full-automatic cold roll forming production system and production method Download PDFInfo
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- CN107199465A CN107199465A CN201710549732.XA CN201710549732A CN107199465A CN 107199465 A CN107199465 A CN 107199465A CN 201710549732 A CN201710549732 A CN 201710549732A CN 107199465 A CN107199465 A CN 107199465A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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Abstract
The invention provides a kind of Full-automatic cold roll forming production system and production method, including control device, discharging frame, uncoiler, conveying device, apparatus for correcting, code machine, hydro piercing device, shearing device, cold-bending forming device and main drive, the cold-bending forming device includes molding main-machine and the roller pressing forming machine that can quickly remodel, the roller pressing forming machine that can quickly remodel includes format roll, converting member, sliding screw, the sliding screw is provided with self-locking device, the molding main-machine and the roller pressing forming machine connection that can quickly remodel, the roller pressing forming machine that can quickly remodel is arranged on the discharging opening of the molding main-machine；The present invention is fully-automatic production system, and the product of different model can produce on the premise of format roll is changed without, and saves cost, production efficiency height, and simple in construction, dependable performance, easy to operate.
Description
Technical field
The present invention relates to roll-forming technology field, more particularly to a kind of Full-automatic cold roll forming production system and producer
Method.
Background technology
Cold roll forming is the multi-pass molding roller by being arranged in order, and the metal plate and belts such as coiled material, band are constantly entered
Row transverse curvature, so that the plastic working technique of specific section section bar is made, be a kind of section material, energy-conservation, efficient metal blank into
Type new technology, new technology, existing purlin shaped device mainly include charging, enter plate, smoothing, punching, cut-out, roll forming six
Walk the relevant device of process.But conventional this equipment is single type, can only produce a kind of product of model, to
The production of other type products is carried out on original type, main is adjusted by way of artificial or big chain plate, changed
The direction of format roll, but there are some shared defects in these modes, on the one hand, needed when changing format roll by whole format roll
Unload, then carry out secondary installing and debug, and can frequently refer to change product type among practical application, it is necessary to frequently become
More format roll, adjustment repeatedly needs ceaselessly to tighten or loosening fasteners, and inconvenient operation, using effect is also undesirable；Separately
On the one hand, transfer process is relatively elaborate, during by many adjustment mechanisms such as big chain plate to realize, in order to adapt to the work of big chain plate
Make, the scale of whole equipment becomes big, it is necessary to bigger place could meet production needs, not only increases cost, also occupies
Larger plant area；3rd, the part passed through in transmit process is more, causes its transmission and control efficiency relatively low, time-consuming to take
Power, production efficiency is very low, and the solid waste such as waste leftover material produced in process is more, has both generated substantial amounts of processing and has damaged
Consumption, adds the waste disposal cost of processing side again.In addition, there is also machining accuracy for the relevant device in punching and cut off operation
Low, the processing defect such as specification is limited, under more and more fierce market competition, it is impossible to meet enterprise to automation, various metaplasia
The demand of production.
Such as Application No.：201310141929.1 Chinese patent disclose a kind of C/Z types integral type cold-bending forming machine,
It is characterized in that：Including feeding table, guider, leveling apparatus, hole punched device, shear and shaped device, it is described into
Type device can C/Z type automatic conversions, include the preceding format roll part and aftershaping roller part of symmetrical configuration, preceding format roll part and aftershaping
Roller part includes frame, upper power transmission shaft, lower drive shaft and upper roller and lower roll, and upper roller and lower roll are respectively by upper power transmission shaft with
Power transmission shaft is arranged in frame, it is characterised in that：The preceding format roll part on aftershaping roller part with being respectively arranged with preceding conversion group
Part and rear transition components, preceding transition components include power part, rotary shaft, angled seat and the conversion roller in angled seat, angled seat
And conversion roller is arranged in the frame between upper power transmission shaft and lower drive shaft by rotary shaft, rear transition components include angled seat and peace
Cooperation roller in angled seat, coordinates roller to be arranged on by angled seat in the frame between upper power transmission shaft and lower drive shaft；Described
Power part includes worm and worm wheel, and worm and wheel, which coordinates, to be installed, and worm gear is connected by plain thrust bearing with rotary shaft, is turned
Angle theta between the axis of roll change and the axis of rotary shaft is 20-70 °；Described feeding table, guider, leveling apparatus, punching
Aperture apparatus, shear and shaped device are sequentially connected, or feeding table, guider, leveling apparatus, shaped device, punching
Device and shear are sequentially connected；Described hole punched device is free-standing connecting bar punching device, including oil cylinder, push shaft and company
Bar, hydraulic oil cylinder driving push shaft is moved up and down, and connecting rod is connected with drift, guider is provided between push shaft and connecting rod, push shaft passes through
Guider is connected with connecting rod；Described guider includes sliding block and guide rail, and sliding block is reverse V-shaped, and sliding block is arranged in guide rail,
Ensure that sliding block can only be moved up and down；Described connecting rod one end is connected with drift, and the other end is spherical structure, and connecting rod passes through ball
Shape structure is connected with sliding block；Described shear is stepless adjustable shear, including support and cut part, support include
Crossbeam and two curb girders, described cut part include the upper slitter of oil cylinder, lower knife and hydraulic oil cylinder driving, and oil cylinder is arranged on crossbeam,
Upper slitter is M types, and upper slitter is arranged on below oil cylinder, and lower knife is located at the lower section of upper slitter；Cold-bending forming machine disclosed in this application, can be same
When produce two kinds of purlins of c-type and Z-type, and C, the automatic conversion of Z-type and specification adjust automatically can be realized.
Such as Application No. again：201710027260.1 Chinese patent disclose a kind of process units of clod wash product,
It is characterised in that it includes：Decoiling equipment, for opening raw material, and feeding is to follow up device；Guider, is arranged on described
At decoiling equipment discharging, for fixing raw material and the length into raw material on the guider can be detected；Ink jet numbering machine,
Be arranged on above the guider, for predetermined coding pattern spray printing in raw material；Cold-bending device, is arranged on described
At guider discharging, for carrying out cold roll forming action to raw material；Shearing device is printed, the cold-bending device is arranged on and goes out
At material, for the operation of house mark steel seal to be cut off and beaten to product；Product handling system unit, is arranged on the printing cut-out dress
Put at discharging, be collected for the product to completion, bundling and put processing；This application is by using PLC PLC technologies
Device is controlled, and realizes automation mechanized operation, but the technical scheme is only capable of producing purlin of fixed specification etc., to produce other specifications
Product then need to change format roll, it is necessary to which larger manpower and materials, greatly add production cost.
The content of the invention
To overcome cold bending molding equipment automaticity present in prior art low, and plurality of specifications can not be produced simultaneously
Product the problems such as, the invention provides a kind of automaticity it is higher can realize variation production Full-automatic cold roll forming life
Production system.
A kind of Full-automatic cold roll forming production system that the present invention is provided, including it is control device, discharging frame, uncoiler, defeated
Device, apparatus for correcting, code machine, hydro piercing device, shearing device, cold-bending forming device and main drive are sent, it is described cold
Roll forming device includes molding main-machine and the roller pressing forming machine that can quickly remodel, and the roller pressing forming machine that can quickly remodel includes
Format roll, converting member, sliding screw, the sliding screw be provided with self-locking device, the molding main-machine and it is described can be quick
The roller pressing forming machine connection remodeled, the roller pressing forming machine that can quickly remodel is arranged on the discharging opening of the molding main-machine.
In some embodiments, the format roll two sides can be independently molded, the format roll and the sliding screw
Connection, the sliding screw is provided with two, is rotated between two sliding screw and connected by bevel gear, the sliding screw with
The self-locking device is fixedly connected.
In some embodiments, driven roll, the driven roll are additionally provided with the roller pressing forming machine that can quickly remodel
It is fixedly connected with the roller pressing forming machine that can quickly remodel, the thickness available for regulation sheet material.
In some embodiments, the molding main-machine includes motor and regulation specification of workpieces device, the driving
Motor and the regulation specification of workpieces device are connected with the roller pressing forming machine that can quickly remodel, outside the molding main-machine
Protective cover is additionally provided with, the protective cover is fixedly connected with the molding main-machine.
In some embodiments, the hydro piercing device includes the first hole punched device and the second hole punched device, described
First hole punched device carries out punching press and line press operation to plate, and second hole punched device carries out drilling operation to plate, described
Shearing device is hydraulic flat shearing device, and the shearing device is used to shear the sheet material imported, is additionally provided with hydraulic means, described
Hydraulic means is connected with the hydro piercing device and the shearing device respectively.
In some embodiments, the apparatus for correcting is connected with the conveying device and the code machine respectively, described
Straightening device includes plate gatherer, corbel back slab driven roller, the adjustable guider in both sides and leveling roller, and the apparatus for correcting leads to
Cross transition sprocket wheel to be connected with the main drive, the code machine is incremental code machine, the code machine is manually controllable
With automatically control.
In some embodiments, the control device includes PLC programmable control units and touch-screen, and the PLC can
Programming Control device be provided with connecting interface, the uncoiler, the code machine, the cold-bending forming device, the apparatus for correcting,
The shearing device and the hydro piercing device are connected by connecting interface with the PLC programmable control units.
A kind of Full-automatic cold roll forming production method of Full-automatic cold roll forming production system described in application, including it is following
Step：
(1) uncoiler sawing sheet：Uncoiler carries out uncoiling, fixation to the plate placed thereon；And transmit plate to described
Conveying device；
(2) plate is conveyed：Conveying device receive uncoiler transmission plate, and by plate transmit to be delivered to correction dress
Put；
(3) correction smoothing：Apparatus for correcting regulation guider thereon, make plate by gatherer, corbel back slab driven roller,
Guider, leveling roller, while carrying out correction smoothing to plate, and plate are transmitted to code machine；
(4) fixed length is encoded：When plate enters in the code machine, the code machine starts to encode plate, determined
It is long, and plate is transmitted to the hydro piercing device, plate fixed-length data is sent to shearing device；
(5) punching：A, after plate enters the first hole punched device, the first hole punched device is carried out after punching press and line pressure to plate
And plate will be transmitted to shearing device；
B, the first hole punched device carry out plate after punching press and line pressure to plate and enter the second hole punched device, the second hole punched device
Plate is transmitted to shearing device after being drilled to plate；
(6) customized cut-off：Shearing device enters the shearing device by sensing the plate that the hole punched device is transmitted
Length, using hydraulic shearing type by plate cutting, and plate is transmitted to the cold-bending forming device；
(7) cold roll forming：The roller pressing forming machine that molding main-machine on cold-bending forming device can quickly be remodeled by control, it is right
Plate carries out the processing of different size, shaping；
(8) collecting packing：Finished product is collected, packed.
In some embodiments, first hole punched device and second hole punched device can be rushed to plate simultaneously
Hole operation, first hole punched device can independently be punched out operation to plate.
In some embodiments, in the cold roll forming operation, the molding main-machine 8 passes through the converting member and cunning
Format roll is adjusted dynamic screw mandrel, to produce the product of different size.
Compared with prior art, a kind of Full-automatic cold roll forming production system that the present invention is provided, the advantage is that：
First, it is a kind of Full-automatic cold roll forming production system that the present invention, which is provided, is filled by the PLC PLC technologies of setting
Put, touch-screen, uncoiler, code machine, cold-bending forming device, apparatus for correcting, shearing device and hydro piercing device, and pass through
Connecting interface is connected with PLC programmable control units and communicated, and all parts are organically combined together, and is constituted a set of complete
Whole control system, can not only produce the product of different model, and this production system on the premise of format roll is changed without
For fully-automatic production system, substantial amounts of labour can be saved.
2nd, a kind of Full-automatic cold roll forming production system that the present invention is provided, by the roll-forming that can quickly remodel
The converting member set on machine, can produce different size product when automatic rapid translating into dimension process units,
And format roll need not be changed when changing specification, save labour cost and the time cost for changing that format roll needs.
3rd, a kind of Full-automatic cold roll forming production system that the present invention is provided, by setting self-locking to fill on sliding screw
Put, the sliding screw after adjustment can be made more firm, prevent and loosen and cause the product specification of production showing for deviation occur
As.
4th, a kind of Full-automatic cold roll forming production system for providing of the present invention, by set gradually the first hole punched device and
Second hole punched device, not only improves the precision of punching, saves the labour cost and time cost for changing drift, and can be independent
Using the first hole punched device, meet the needs of production.
5th, a kind of Full-automatic cold roll forming production system for providing of the present invention, its workflow can be：Charging-uncoiling material-
Conveying plate-correction is smoothed-encodes fixed length-punching-customized cut-off-cold roll forming-finished product discharging；Or：Charging-uncoiling
Material-conveying plate-correction is smoothed-encodes fixed length-one-off hole-piercing-secondary punching-customized cut-off-cold roll forming-finished product discharging；Behaviour
Control can be adjusted as needed for the mode of work.
6th, a kind of Full-automatic cold roll forming production system that the present invention is provided, not only automaticity is high, saves a large amount of
Labour, and production efficiency is high, also has the advantages that simple in construction, beautiful interface, dependable performance, easy to operate.
Brief description of the drawings
Fig. 1 is the partial structural diagram of Full-automatic cold roll forming production system cold-bending forming device of the present invention；
Fig. 2 is the partial structural diagram of Full-automatic cold roll forming production system of the present invention.
In figure：1st, discharging frame；2nd, conveying device；3rd, apparatus for correcting；4th, code machine；5th, the first hole punched device；6th, the second punching
Aperture apparatus；7th, shearing device；8th, molding main-machine；9th, protective cover；10th, uncoiler；11st, the roller pressing forming machine that can quickly remodel；
1101st, format roll；1102nd, sliding screw；1103rd, converting member.
Embodiment
Below in conjunction with drawings and examples, the present invention will be described in further detail.It should be appreciated that described herein
Specific embodiment only to explain the present invention, is not intended to limit the present invention.
A kind of Full-automatic cold roll forming production system is disclosed in the present invention, as shown in Figure 1 to Figure 2, including control device,
Discharging frame 1, uncoiler 10, conveying device 2, apparatus for correcting 3, code machine 4, hydro piercing device, shearing device 7, cold roll forming
Device and main drive, the cold-bending forming device include molding main-machine 8 and the roller pressing forming machine 11 that can quickly remodel, described
The roller pressing forming machine 11 that can quickly remodel includes format roll 1101, converting member 1103, sliding screw 1102, the sliding screw
1102 are provided with self-locking device, and the roller pressing forming machine 11 that can quickly remodel can produce the plate of different size, and change specification
Shi Wuxu changes the format roll 1101, and the molding main-machine 8 and the roller pressing forming machine 11 that can quickly remodel are connected, described
The roller pressing forming machine 11 that can quickly remodel is arranged on the discharging opening of the molding main-machine 8；Not only automaticity is high by the present invention, section
Substantial amounts of labour has been saved, and production efficiency is high, it is also excellent with simple in construction, beautiful interface, dependable performance, easy to operate etc.
Point.
In this embodiment of the present invention, the two sides of format roll 1101 can be independently molded, the format roll 1101
It is connected with the sliding screw 1102, the sliding screw 1102 is provided between two, two sliding screw 1102 by cone
Pinion rotation is connected, and the sliding screw 1102 is fixedly connected with the self-locking device, the roll-forming that can quickly remodel
Driven roll is additionally provided with machine 11, the driven roll is fixedly connected with the roller pressing forming machine 11 that can quickly remodel, available for adjusting
The thickness of sheet material is saved, the molding main-machine 8 includes motor and regulation specification of workpieces device, the motor and the tune
Section specification of workpieces device is connected with the roller pressing forming machine 11 that can quickly remodel, and is additionally provided with outside the molding main-machine 8 anti-
Shield 9, the protective cover 9 is fixedly connected with the molding main-machine 8；The present invention is by the roller pressing forming machine 11 that can quickly remodel
The converting member 1103 of upper setting, can be filled in the production of automatic rapid translating into dimension when producing the product of different size
Format roll 1101 need not be changed when putting, and changing specification, labour cost and the time cost for changing that format roll needs is saved.
Specifically, in this embodiment of the present invention, the format roll set on the roller pressing forming machine 11 that can quickly remodel
1101 wheel parts use D2 materials, and remaining is bearing steel, and pressure roller Quenching Treatment, format roll 1101 is molded respectively using two sides, in
The format roll 1101 (such as 11 rollers) of separated form, wherein one side is fixed, and on the basis of it, the format roll 1101 on its excess-three side
Pass through the secondary regulation (manually adjustable also to automatically adjust) of sliding screw 1102, two lead screw according to the specification of workpiece is different
Bevel Gear Transmission is used between 1102, the self-locking device set on Complete Synchronization, sliding screw 1102 is reached, can be in sliding screw
1102 regulation to need state when, to sliding screw 1102 carry out auto lock, make it more firm, prevent loosen and
The product specification of production is caused the phenomenon of deviation occur, the thickness regulation of steel plate is realized by adjusting the eccentric throw of driven roll,
Specification of workpieces device is adjusted, manually adjustable also to automatically adjust, molding main-machine 8 is provided with protective cover on the whole, can improve behaviour
The security of work, further, the whole main driving of line shaping is controlled using a hydraulic motor, fixed length, location control, and accurate
It is really reliable.
In this embodiment of the present invention, the hydro piercing device includes the first hole punched device and the second punching is filled
Put, first hole punched device 5 carries out punching press and line press operation to plate, second hole punched device 6 drills to plate
Operation, the shearing device 7 is hydraulic flat shearing device, and the shearing device 7 is used to shear the sheet material imported, is additionally provided with liquid
Pressure device, the hydraulic means is connected with the hydro piercing device and the shearing device 7 respectively；The present invention by setting successively
Put the first hole punched device 5 and the second hole punched device 6, not only improve punching precision, save change drift labour cost and when
Between cost, and can be used alone the first hole punched device, meet the needs of production.
Specifically, in this embodiment of the present invention, how the second hole punched device 6 passes through hydraulic pressure to the first hole punched device 5
Device provides power, and the first hole punched device 5 can be used for carrying out punching press and embossing operation to plate, and the second hole punched device 6 can be used for
The operation drilled to plate, both, which cooperate not only meet simultaneously, carries out punching press, embossing and drilling to plate
Operation, and without changing drift when being drilled to plate, in addition, hydraulic piercing press bottom is designed with average seat, steadily not
Hold and fall to shake, high punching efficiency；Shearing device 7 is according to the length parameter of the plate after the fixed length of code machine 4, using hydraulic cutter mode
Sheet material is cut off.
The present invention this embodiment in, the apparatus for correcting 3 respectively with the conveying device 2 and the code machine 4
Connection, the straightening device 3 includes plate gatherer, corbel back slab driven roller, the adjustable guider in both sides and leveling roller, described
Apparatus for correcting is connected by transition sprocket wheel with the main drive, and the code machine 4 is incremental code machine, the code machine
4 is manually controllable and automatically control.
Specifically, in this embodiment of the present invention, uncoiler 10, conveying device 2, apparatus for correcting 3, code machine 4, the
One hole punched device 5, the second hole punched device 6, shearing device 7 and cold-bending forming device are sequentially connected, plate by uncoiler 10 successively
By above-mentioned each device, shearing device 7 is according to the length parameter of the plate after the fixed length of code machine 4, using hydraulic cutter mode pair
Sheet material is cut off, and enters back into cold-bending forming device；The main drive is hydraulic motor, and the main drive is whole line
Cold-bending forming device provides power.
In this embodiment of the present invention, the control device includes PLC programmable control units and touch-screen, described
PLC programmable control units are provided with connecting interface, the uncoiler 10, the code machine 4, the cold-bending forming device, described
Apparatus for correcting 3, the shearing device 7 and the hydro piercing device pass through connecting interface and the PLC programmable control units
Connection.
Specifically, in this embodiment of the present invention, PLC programmable control units：Arrange parameter and respectively to described
Uncoiler 10, the apparatus for correcting 3, the hydro piercing device, the shearing device 7 and the cold-bending forming device are sent out
Instruction is opened, whole process units is come into operation；Uncoiler 10：The instruction that the PLC programmable control units are sent is received, will
Plate on the uncoiler 10 carries out uncoiling, and plate is transmitted to the conveying device 2；Conveying device 2：Receive uncoiler
The plate of 10 transmission, and plate is transmitted to the apparatus for correcting 3 of conveying device 2；Apparatus for correcting 3：Receive the PLC PLC technologies
The plate that the instruction and the uncoiler 10 that device is sent are transmitted, adjusting guide device makes plate gatherer, corbel back slab driving
Roller, guider, leveling roller start to carry out correction work to plate, and plate is transmitted to code machine 4；Code machine 4：Receive institute
The plate of instruction and the apparatus for correcting 3 transmission that PLC programmable control units are sent is stated, enters the code machine 4 in plate
When interior, the code machine 4 starts to encode plate, fixed length, and plate is transmitted to the hydro piercing device, by plate
Fixed-length data is sent to shearing device 7；Hydro piercing device：Receive instruction and institute that the PLC programmable control units are sent
The plate of the transmission of code machine 4 is stated, after plate enters the hydro piercing device, the first hole punched device 5 and the second hole punched device 6
Operation is punched out to plate respectively, and plate is transmitted to shearing device 7；Shearing device 7：Receive the PLC programmable controls
The plate fixed length information that the instruction and the code machine 4 that device processed is sent are transmitted, senses the plate that second hole punched device 6 is transmitted
Material enters the length of the shearing device 7, using hydraulic shearing type by plate cutting, and plate is transmitted to the cold roll forming
Device；Cold-bending forming device：Receive the plate of instruction and the shearing device 7 transmission that the PLC programmable control units are sent
Material, is processed to plate, is molded；Finally finished product is collected, packed；The PLC PLC technologies that the present invention passes through setting
Device, touch-screen, uncoiler 10, code machine 4, cold-bending forming device, apparatus for correcting 3, shearing device 7 and hydro piercing device,
And be connected and communicated with PLC programmable control units by connecting interface, all parts are organically combined together, structure
Into the control system of complete set, the product of different model can be not only produced on the premise of format roll 1101 is changed without, and
And this production system is fully-automatic production system, can save substantial amounts of labour.
Specifically, in this embodiment of the present invention, touch-screen is connected with PLC programmable control units, available for defeated
Enter purlin length, longitudinal hole away from parameters such as, quantity, PLC programmable control units is sent to individual part and instruct, connecting interface can
For RS-422 connecting interfaces, (RS-422 interface drivers ability is strong, strong antijamming capability, and efficiency of transmission height allows in identical traffic
Multiple receiving nodes are connected on line), all parts are connected by RS-422 connecting interfaces with PLC programmable control units, so as to
Instructed in receiving.
In this embodiment of the present invention, a kind of Full-automatic cold roll forming of application Full-automatic cold roll forming production system
Production method, comprises the following steps：Uncoiler sawing sheet：The plate that 10 pairs of uncoiler is placed thereon carries out uncoiling, fixation；And by plate
Material is transmitted to the conveying device 10；Convey plate：Conveying device 2 receives the plate that uncoiler 10 is transmitted, and plate is transmitted
To being delivered to apparatus for correcting 3；Correction smoothing：Apparatus for correcting 3 adjusts guider thereon, makes plate by gatherer, draws
Plate driven roller, guider, leveling roller, while carrying out correction smoothing to plate, and plate are transmitted to code machine 4；Coding is fixed
It is long：When plate enters in the code machine 4, the code machine 4 starts to encode plate, fixed length, and plate is transmitted
To the hydro piercing device, plate fixed-length data is sent to shearing device 7；Punching：A, plate into the first punching fill
After putting 5, the first hole punched device 5 carries out and to transmit plate to shearing device 7 after punching press and line pressure to plate；B, the first punching
Device 5 carries out plate after punching press and line pressure to plate and enters the second hole punched device 6, and the second hole punched device 6 drills to plate
Plate is transmitted to shearing device 7 afterwards；Customized cut-off：Shearing device 7 is entered by sensing the plate that the hole punched device is transmitted
The length of the shearing device 7, using hydraulic shearing type by plate cutting, and plate is transmitted to the cold-bending forming device；
Cold roll forming：Molding main-machine 8 on cold-bending forming device is carried out by the roller pressing forming machine 11 for controlling quickly to remodel to plate
The processing of different size, shaping；Collecting packing：Finished product is collected, packed.
Specifically, in this embodiment of the present invention, first hole punched device 5 and second hole punched device 6 can
Operation is punched out to plate simultaneously, first hole punched device 5 can independently be punched out operation, the cold roll forming to plate
In operation, format roll 1101 is adjusted by the converting member 1103 and sliding screw 1102 for the molding main-machine 8, with
Produce the product of different size.
Specifically, in this embodiment of the present invention, first hole punched device 5 is operated, second punching
Device 6 is stopped, and its workflow is：Charging-uncoiling material-conveying plate-correction is smoothed-encodes fixed length-punching-fixed length and cut
Disconnected-cold roll forming-finished product discharging, plate is transmitted through conveying device 2 correction smoothing is carried out to apparatus for correcting 3, then by compiling
Ink recorder 4 is encoded to plate, fixed length, enters back into hole punched device, and the first hole punched device 5 is individually operated, and plate is carried out
Punching press and line pressure, shearing device is by receiving the instruction of PLC programmable control units and code machine 4, to plate hydraulic shear butt
Formula is cut off to sheet material, then sheet material is directed into cold-bending forming device, controls what can quickly be remodeled to be rolled into by molding main-machine 8
Type machine 11, carries out roll-in to plate, makes plate shaping, finally carry out finished product packing；The roller pressing forming machine 11 that can quickly remodel can
Automatically adjusted process units according to product specification.
Specifically, in this embodiment of the present invention, first hole punched device 5 and second hole punched device 6 are same
When be operated, its workflow is：Charging-uncoiling material-conveying plate-correction is smoothed-encodes fixed length-one-off hole-piercing-secondary
Punching-customized cut-off-cold roll forming-finished product discharging, the cold roll forming operates the life that can be automatically adjusted according to product specification
Device is produced, plate is transmitted through conveying device 2 correction smoothing is carried out to apparatus for correcting 3, then plate is carried out by code machine 4
Coding, fixed length, enter back into hole punched device, the first hole punched device 5 and the second hole punched device 6 simultaneously and it is independent be operated, it is right
Plate carries out punching press, line pressure and drilled, and shearing device is by receiving the instruction of PLC programmable control units and code machine 4, to plate
Feed liquid pressure cut mode is cut off to sheet material, then sheet material is directed into cold-bending forming device, and being controlled by molding main-machine 8 can be quick
The roller pressing forming machine 11 remodeled, carries out roll-in etc. to plate, makes plate shaping, finally carry out finished product packing；Can quickly it remodel
Roller pressing forming machine 11 can automatically adjust process units according to product specification.
The preferred embodiments of the present invention have shown and described in described above, as previously described, it should be understood that not office of the invention
Be limited to form disclosed herein, be not to be taken as the exclusion to other embodiment, and available for various other combinations, modification and
Environment, and can be changed in invention contemplated scope described herein by the technology or knowledge of above-mentioned teaching or association area
It is dynamic, and the change and change that those skilled in the art are carried out do not depart from the spirit and scope of the present invention, then all should be appended by the present invention
In scope of the claims.
Claims (10)
1. a kind of Full-automatic cold roll forming production system, including control device, discharging frame (1), uncoiler (10), conveying device
(2), apparatus for correcting (3), code machine (4), hydro piercing device, shearing device (7), cold-bending forming device and main drive,
It is characterized in that：The cold-bending forming device includes molding main-machine (8) and the roller pressing forming machine (11) that can quickly remodel, it is described can
The roller pressing forming machine (11) quickly remodeled includes format roll (1101), converting member (1103), sliding screw (1102), the cunning
Dynamic screw mandrel is provided with self-locking device, the molding main-machine (8) and roller pressing forming machine (11) connection that can quickly remodel, described
The roller pressing forming machine (11) that can quickly remodel is arranged on the discharging opening of the molding main-machine (8).
2. Full-automatic cold roll forming production system according to claim 1, it is characterised in that：The format roll (1101) two
Face can be independently molded, and the format roll (1101) is connected with the sliding screw (1102), and the sliding screw (1102) sets
Have between two, two sliding screw (1102) by bevel gear rotate connect, the sliding screw (1102) with it is described from
Locking device is fixedly connected.
3. Full-automatic cold roll forming production system according to claim 1, it is characterised in that：The roller that can quickly remodel
Driven roll, the driven roll and the fixed company of the roller pressing forming machine (11) that can quickly remodel are additionally provided with pressing machine (11)
Connect, the thickness available for regulation sheet material.
4. Full-automatic cold roll forming production system according to claim 1, it is characterised in that：Molding main-machine (8) bag
Include motor and regulation specification of workpieces device, the motor and the regulation specification of workpieces device with it is described can be quick
Protective cover (9), the protective cover (9) and institute are additionally provided with outside roller pressing forming machine (11) connection remodeled, the molding main-machine (8)
Molding main-machine (8) is stated to be fixedly connected.
5. Full-automatic cold roll forming production system according to claim 1, it is characterised in that：The hydro piercing device bag
The first hole punched device (5) and the second hole punched device (6) are included, first hole punched device (5) carries out punching press to plate and line pressure is grasped
Make, second hole punched device (6) carries out drilling operation to plate, the shearing device (7) is hydraulic flat shearing device, institute
State shearing device (7) be used for shear importing sheet material, be additionally provided with hydraulic means, the hydraulic means respectively with the hydro piercing
Device and the shearing device (7) connection.
6. Full-automatic cold roll forming production system according to claim 1, it is characterised in that：The apparatus for correcting (3) point
It is not connected with the conveying device (2) and the code machine (4), the straightening device (3) includes plate gatherer, corbel back slab and driven
Dynamic roller, the adjustable guider in both sides and leveling roller, the apparatus for correcting (3) are connected by transition sprocket wheel and the main drive
Connect, the code machine (4) is incremental code machine, and the code machine (4) is manually controllable and automatically controls.
7. Full-automatic cold roll forming production system according to claim 1, it is characterised in that：The control device includes
PLC programmable control units and touch-screen, the PLC programmable control units are provided with connecting interface, the uncoiler (10), institute
State code machine (4), the cold-bending forming device, the apparatus for correcting (3), the shearing device (7) and hydro piercing dress
Put and be connected by connecting interface with the PLC programmable control units.
8. a kind of Full-automatic cold roll forming production method of the Full-automatic cold roll forming production system described in application claim 1,
It is characterized in that：Comprise the following steps：
(1) uncoiler sawing sheet：Uncoiler (10) carries out uncoiling, fixation to the plate placed thereon；And transmit plate to described
Conveying device (10)；
(2) plate is conveyed：Conveying device (2) receives the plate of uncoiler (10) transmission, and plate is transmitted to being delivered to correction
Device (3)；
(3) correction smoothing：Apparatus for correcting (3) regulation guider thereon, make plate by gatherer, corbel back slab driven roller,
Guider, leveling roller, while carrying out correction smoothing to plate, and plate are transmitted to code machine (4)；
(4) fixed length is encoded：Plate enter the code machine (4) it is interior when, the code machine (4) starts to encode plate,
Fixed length, and plate is transmitted to the hydro piercing device, plate fixed-length data is sent to shearing device (7)；
(5) punching：A, after plate enters the first hole punched device (5), the first hole punched device (5) carries out punching press and line pressure to plate
To and plate be transmitted afterwards to shearing device (7)；
B, the first hole punched device 5 carry out plate after punching press and line pressure to plate and enter the second hole punched device (6), the second hole punched device
(6) plate is transmitted to shearing device (7) after being drilled to plate；
(6) customized cut-off：Shearing device (7) enters the shearing device (7) by sensing the plate that the hole punched device is transmitted
Length, using hydraulic shearing type by plate cutting, and plate is transmitted to the cold-bending forming device；
(7) cold roll forming：The roller pressing forming machine that molding main-machine (8) on cold-bending forming device can quickly be remodeled by control
(11) processing of different size, shaping, are carried out to plate；
(8) collecting packing：Finished product is collected, packed.
9. Full-automatic cold roll forming production method according to claim 8, it is characterised in that：First hole punched device
(5) and second hole punched device (6) can simultaneously operation is punched out to plate, first hole punched device (5) can be independently right
Plate is punched out operation.
10. Full-automatic cold roll forming production method according to claim 8, it is characterised in that：The cold roll forming operation
In, the molding main-machine (8) is adjusted by the converting member (1103) and sliding screw (1102) to format roll (1101)
Section, to produce the product of different size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710549732.XA CN107199465A (en) | 2017-07-07 | 2017-07-07 | A kind of Full-automatic cold roll forming production system and production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710549732.XA CN107199465A (en) | 2017-07-07 | 2017-07-07 | A kind of Full-automatic cold roll forming production system and production method |
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| CN107199465A true CN107199465A (en) | 2017-09-26 |
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ID=59910790
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710549732.XA Pending CN107199465A (en) | 2017-07-07 | 2017-07-07 | A kind of Full-automatic cold roll forming production system and production method |
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Cited By (9)
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| CN107470496A (en) * | 2017-10-09 | 2017-12-15 | 大同泰瑞集团建设有限公司 | Adjustable in length formula base plate for truss forming machine |
| CN107900697A (en) * | 2017-10-27 | 2018-04-13 | 安徽艾普智能装备有限公司 | The lamp production lines that a kind of double roller is rolled |
| CN111015234A (en) * | 2019-12-30 | 2020-04-17 | 山东雷帕得汽车技术股份有限公司 | Drilling tool for automobile transverse stabilizer bar |
| CN111283025A (en) * | 2019-12-31 | 2020-06-16 | 宁波隆兴电信设备制造有限公司 | Cold-bending device for stand column |
| CN111330976A (en) * | 2020-04-26 | 2020-06-26 | 河北广大住品科技发展有限公司 | Warm up module roll-type cold rolling make-up machine |
| CN111761370A (en) * | 2020-07-10 | 2020-10-13 | 佛山市南海佛迪机械有限公司 | Intelligent production line for lock joint type outer frame of air volume adjusting valve |
| CN112338054A (en) * | 2019-08-08 | 2021-02-09 | 杜桂森 | Guardrail plate cold-bending forming line |
| CN112743378A (en) * | 2021-01-20 | 2021-05-04 | 诸暨市泰源供暖设备有限公司 | Pipe cutter capable of automatically adjusting feeding device |
| CN115229046A (en) * | 2022-07-11 | 2022-10-25 | 广东吉盛机电设备有限公司 | Exchange type cold-bending air conditioner shell machining system and machining method |
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| CN111015234A (en) * | 2019-12-30 | 2020-04-17 | 山东雷帕得汽车技术股份有限公司 | Drilling tool for automobile transverse stabilizer bar |
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| CN111761370A (en) * | 2020-07-10 | 2020-10-13 | 佛山市南海佛迪机械有限公司 | Intelligent production line for lock joint type outer frame of air volume adjusting valve |
| CN112743378A (en) * | 2021-01-20 | 2021-05-04 | 诸暨市泰源供暖设备有限公司 | Pipe cutter capable of automatically adjusting feeding device |
| CN112743378B (en) * | 2021-01-20 | 2021-11-19 | 诸暨市泰源供暖设备有限公司 | Pipe cutter capable of automatically adjusting feeding device |
| CN115229046A (en) * | 2022-07-11 | 2022-10-25 | 广东吉盛机电设备有限公司 | Exchange type cold-bending air conditioner shell machining system and machining method |
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