CN102950176A - Dual-roller full-automatic hydraulic rolling machine - Google Patents
Dual-roller full-automatic hydraulic rolling machine Download PDFInfo
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- CN102950176A CN102950176A CN2012105347245A CN201210534724A CN102950176A CN 102950176 A CN102950176 A CN 102950176A CN 2012105347245 A CN2012105347245 A CN 2012105347245A CN 201210534724 A CN201210534724 A CN 201210534724A CN 102950176 A CN102950176 A CN 102950176A
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- 238000005096 rolling process Methods 0.000 title abstract description 7
- 238000004080 punching Methods 0.000 claims abstract description 23
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 5
- 238000009499 grossing Methods 0.000 claims description 23
- 238000000465 moulding Methods 0.000 claims description 16
- 238000010008 shearing Methods 0.000 claims description 16
- 239000003921 oil Substances 0.000 claims description 11
- 210000003141 lower extremity Anatomy 0.000 claims description 9
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005520 cutting process Methods 0.000 abstract 3
- 238000005452 bending Methods 0.000 abstract 1
- 230000035611 feeding Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本发明涉及双辊全自动液压卷圆机，它包括送料装置（8）、校平导正装置（1）、冲孔装置（2）、滚压成型装置（3）、切断装置（4）、支架（5）、电机（6）和减速机（7）：校平导正装置（1）设置在支架（5）顶部的一侧；冲孔装置（2）设置于校平导正装置（1）之间的支架（5）上；滚压成型装置（3）设置于支架（5）顶部，滚压成型装置（3）包括侧板（31）、上滚轮（37）、送料轮（33）和弯曲轮（34），减速机（7）的输出端与上滚轮轴（38）上的链轮相连；切断装置（4）设置于支架（5）的正面。本发明集校平导正、冲孔、滚压成型和切断等功能于一体，结构紧凑合理、噪音低、设备运行平稳、生产效率高且操作简单。
The invention relates to a double-roller fully automatic hydraulic rolling machine, which includes a feeding device (8), a leveling and guiding device (1), a punching device (2), a rolling forming device (3), a cutting device (4), Bracket (5), motor (6) and reducer (7): the leveling and guiding device (1) is set on one side of the top of the bracket (5); the punching device (2) is set on the leveling and guiding device (1 ) between the brackets (5); the roll forming device (3) is set on the top of the bracket (5), and the roll forming device (3) includes side plates (31), upper rollers (37), and feeding wheels (33) With the bending wheel (34), the output end of the speed reducer (7) is connected with the sprocket on the upper roller shaft (38); the cutting device (4) is arranged on the front of the support (5). The invention integrates the functions of leveling and guiding, punching, rolling forming and cutting, and has compact and reasonable structure, low noise, stable equipment operation, high production efficiency and simple operation.
Description
Technical field
The present invention relates to banded sheet material volume circle former, particularly two roller fully automatic hydraulic furling plate round machine.
Background technology
At present, the processing technology of steel drum hoop for barrel all is to produce according to traditional processing technology, i.e. moulding volume circle-cut-out-punch press punching-welding, and each operation is processed at different equipment respectively.Wherein the most complicated operation is moulding volume circle, moulding volume circle can be divided into manual volume circle and automatic rolling circle: manually the volume circle is that strip is fixed on the volume round roller, and artificial the pressure exerted pressure, and strip is attached on the volume round roller, take off strip, obtain the strip with arc section; The automatic rolling circle is that strip is placed on the feed mechanism, and by driven by motor volume round roller group, the compound action of volume round roller group is with strip volume circle.Manually the resulting hoop for barrel quality of volume circle is coarse, tends to occur the phenomenons such as burr, crimping, and wastes time and energy.Traditional volume circle production technology has following shortcoming: loaded down with trivial details, the related equipment of operation is many, waste a large amount of manpower and materials, production efficiency is low, cost is high and contaminated environment.
Chinese patent 200620095033.X discloses fast manual circular winder, main shaft is welded on framework platform central authorities, be processed with four uniform rectangular grooves on the framework platform, can be used in home roll adjusting screw(rod) movable on the rectangular groove with the home roll that diameter is changed locates fixing, rotary handle is contained on the mainshaft, and secondary roller and the secondary roller adjusting screw(rod) that can move, be equipped with roller are contained in the groove of opening on the rotary handle.By the manual rotation handle, drive home roll and rotate, with straight Metal Sheet in Curling.When the volume circular diameter changes, then need to make the external diameter home roll identical with the volume circular diameter with thick steel plate, and installation frame platform central authorities.The process of changing home roll allows the staff operate to waste time and energy more, and production efficiency is low.If often change home roll, cause easily the equipment operation unstable.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, a kind of functions such as smoothing correcting, punching, roll forming and cut-out that integrate are provided, and compact conformation is reasonable, noise is low, equipment operates steadily, two roller fully automatic hydraulic furling plate round machine of production efficiency height and environmental protection.
Purpose of the present invention is achieved through the following technical solutions: two roller fully automatic hydraulic furling plate round machine, and it comprises smoothing guide device, hole punched device, roll forming device, shearing device, support, the reductor and the hydraulic pump that are installed on the motor of frame bottom, are connected by conveyer belt with motor:
Described pay-off is arranged on charging aperture one side of smoothing guide device, pay-off comprises base, roller bearing, feeding roller and baffle plate, base fixes on the ground, roller bearing laterally is installed in base top, feeding roller is installed on the roller bearing, the both sides of feeding roller evenly are provided with respectively the polylith baffle plate, and the clutch end of hydraulic pump links to each other with roller bearing;
Described smoothing guide device is arranged on a side of a top of the trellis, the smoothing guide device comprises bearing, roller, chute, cover plate, upper corrector roll, lower corrector roll and governor motion, bearing is fixed on the support, one side of bearing is provided with at least two rollers, the opposite side of bearing is provided with chute, the chute top is fixed with cover plate, chute is inner to be slidingly matched with slide block, upper corrector roll is fixedly mounted on the slide block, governor motion links to each other with slide block, governor motion links to each other by threaded engagement with cover plate, is positioned on the bearing under the corrector roll also to be fixed with lower corrector roll;
Described hole punched device is arranged on the support of smoothing between the guide device, hole punched device comprises punching frame, guide plate, hydraulic cylinder, pressure head, mould, leading screw and adjusting handle, punching frame and guide plate are fixedly linked by pressing plate, hydraulic cylinder is arranged at the perforating press top of the trellis, output and the pressure head of hydraulic cylinder are fixedly linked, mould is fixed on the punching frame by clamping cap, mould is positioned at the pressure head below, leading screw one end is connected by threaded engagement with the punching frame, and the other end of leading screw is connected with adjusting handle;
Described roll forming device is arranged at a top of the trellis, roll forming device comprises side plate, the moulding cover plate, adjusting screw, upper roller, drawing-inroller and bend wheel, two blocks of side plates stand on the support top, the moulding cover plate is fixed on the side plate top, the two ends of many upper roller shafts are hinged with two blocks of side plates respectively, the end, two ends of upper roller shaft is fixed with respectively upper roller, the middle part of adjusting screw is connected by threaded engagement with the moulding cover plate, one end of adjusting screw is connected with the moulding adjusting handle, the other end and the upper roller shaft of adjusting screw are hinged, also be provided with the drawing-inroller tangent with the upper roller lower limb on the side plate, also be provided with bend wheel on the side plate; The output of reductor links to each other by chain with sprocket wheel on the upper roller shaft;
Described shearing device is arranged at the front of support, shearing device comprises installing plate, pull bar oil cylinder, guide holder, guide rod, die shoe, counterdie and drift, the pull bar oil cylinder is fixedly mounted on a side of installing plate, also be fixed with guide holder on the installing plate, guide rod is slidingly mounted on the guide holder, and an end of guide rod links to each other with the output shaft of pull bar oil cylinder, the other end of guide rod links to each other with drift, be positioned on the installing plate of drift one side and be fixed with die shoe, counterdie is installed on the die shoe, counterdie cooperates with drift.
Described motor is variable-frequency motor.
Described reductor is cycloidal planetary gear speed reducer.
Described smoothing guide device, hole punched device, shearing device have respectively two covers, and corresponding with the upper roller that is installed on the upper roller shaft both sides respectively
The lower limb of the lower limb of described upper corrector roll, roller, pressure head and a plurality of upper rollers all is positioned on the same level line.
Also be provided with support wheel on the described side plate, support wheel is positioned at bend wheel one side, and the axis of support wheel and the axis of drawing-inroller are positioned on the same level line.
Also be fixed with hydraulic oil container on the described support, the oil-out of hydraulic oil container links to each other with the oil-in of hydraulic pump.
The present invention has the following advantages:
1, automatic rolling machine of the present invention integrates smoothing correcting, punching, volume circle and cuts off, and in frame bottom power drive mechanism is set, and drives roll forming device, and compact conformation is reasonable.
2, all take hydraulic cylinder as power source, equipment operates steadily for hole punched device and shearing device, and noise is little.
3, in the both sides of upper roller shaft upper roller is installed all, drives in the middle of adopting, smoothing guide device, hole punched device, shearing device all arrange two covers, and production efficiency improves significantly.
4, the two ends of hoop for barrel connect when truss, adopt snap close to connect to replace being welded to connect in the past, environmental protection and to operating personnel's health without harm.
Description of drawings
Fig. 1 is structural representation of the present invention
Fig. 2 is the structure for amplifying schematic diagram of pay-off
Fig. 3 is the structure for amplifying schematic diagram of smoothing guide device
Fig. 4 is the structure for amplifying schematic diagram of hole punched device
Fig. 5 is the structure for amplifying schematic diagram of roll forming device
Fig. 6 is the structure for amplifying schematic diagram of shearing device
Among the figure: 1-smooths guide device, 11-bearing, 12-roller, 13-chute, the 14-slide block, 15-cover plate, the upper corrector roll of 16-, corrector roll under the 17-, the 18-governor motion, 2-hole punched device, 21-punching frame, 22-guide plate, the 23-pressing plate, 24-hydraulic cylinder, 25-pressure head, 26-mould, the 27-clamping cap, 28-leading screw, 29-adjusting handle, 3-roll forming device, the 31-side plate, 32-cover plate, 33-drawing-inroller, 34-bend wheel, the 35-support wheel, 36-adjusting screw, 37-upper roller, 38-upper roller shaft, 39-moulding adjusting handle, 4-shearing device, 41-installing plate, 42-pull bar oil cylinder, the 43-guide holder, 44-guide rod, 45-die shoe, 46-counterdie, the 47-drift, 5-support, 6-motor, 7-reductor, the 8-pay-off, 81-base, 82-roller bearing, 83-feeding roller, the 84-baffle plate, 9-hydraulic pump, 10-hydraulic oil container.
The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing, but protection scope of the present invention is not limited to the following stated.
As shown in Figure 1, two roller fully automatic hydraulic furling plate round machine, it comprises smoothing guide device 1, hole punched device 2, roll forming device 3, shearing device 4, support 5, the reductor 7 and the hydraulic pump 9 that are installed on the motor 6 of support 5 bottoms, are connected by conveyer belt with motor 6, also be fixed with hydraulic oil container 10 on the support 5, the oil-out of hydraulic oil container 10 links to each other with the oil-in of hydraulic pump 9:
Pay-off 8 is arranged on charging aperture one side of smoothing guide device 1, as shown in Figure 2, pay-off 8 comprises base 81, roller bearing 82, feeding roller 83 and baffle plate 84, base 81 fixes on the ground, roller bearing 82 laterally is installed in base 81 tops, feeding roller 83 is installed on the roller bearing 82, and the both sides of feeding roller 83 evenly are provided with respectively polylith baffle plate 84, and the clutch end of hydraulic pump 9 links to each other with roller bearing 82;
Smoothing guide device 1 is arranged on a side at support 5 tops, as shown in Figure 3, smoothing guide device 1 comprises bearing 11, roller 12, chute 13, cover plate 15, upper corrector roll 16, lower corrector roll 17 and governor motion 18, bearing 11 is fixed on the support 5, one side of bearing 11 is provided with at least two rollers 12, the opposite side of bearing 11 is provided with chute 13, chute 13 tops are fixed with cover plate 15, chute 13 inside are slidingly matched with slide block 14, upper corrector roll 16 is fixedly mounted on the slide block 14, governor motion 18 links to each other with slide block 14, and governor motion 18 and cover plate 15 link to each other by threaded engagement, is positioned on the bearing 11 under the corrector roll 16 also to be fixed with lower corrector roll 17;
Hole punched device 2 is arranged on the support 5 of smoothing between the guide device 1, as shown in Figure 4, hole punched device 2 comprises punching frame 21, guide plate 22, hydraulic cylinder 24, pressure head 25, mould 26, leading screw 28 and adjusting handle 29, punching frame 21 is fixedly linked by pressing plate 23 with guide plate 22, hydraulic cylinder 24 is arranged at punching frame 21 tops, the output of hydraulic cylinder 24 and pressure head 25 are fixedly linked, mould 26 is fixed on the punching frame 21 by clamping cap 27, mould 26 is positioned at pressure head 25 belows, leading screw 28 1 ends and punching frame 21 are connected by threaded engagement, and the other end of leading screw 28 is connected with adjusting handle 29;
Roll forming device 3 is arranged at support 5 tops, as shown in Figure 5, roll forming device 3 comprises side plate 31, moulding cover plate 32, adjusting screw 36, upper roller 37, drawing-inroller 33 and bend wheel 34, two blocks of side plates 31 stand on support 5 tops, moulding cover plate 32 is fixed on side plate 31 tops, the two ends of many upper roller shafts 38 are hinged with two blocks of side plates 31 respectively, the end, two ends of upper roller shaft 38 is fixed with respectively upper roller 37, the middle part of adjusting screw 36 and moulding cover plate 32 are connected by threaded engagement, one end of adjusting screw 36 is connected with moulding adjusting handle 39, the other end of adjusting screw 36 and upper roller shaft 38 are hinged, also be provided with the drawing-inroller 33 tangent with upper roller 37 lower limbs on the side plate 31, also be provided with bend wheel 34 on the side plate 31; The output of reductor 7 links to each other by chain with sprocket wheel on the upper roller shaft 38, also is provided with support wheel 35 on the side plate 31, and support wheel 35 is positioned at bend wheel 34 1 sides, and the axis of the axis of support wheel 35 and drawing-inroller 33 is positioned on the same level line;
Shearing device 4 is arranged at the front of support 5, as shown in Figure 6, shearing device 4 comprises installing plate 41, pull bar oil cylinder 42, guide holder 43, guide rod 44, die shoe 45, counterdie 46 and drift 47, pull bar oil cylinder 42 is fixedly mounted on a side of installing plate 41, also be fixed with guide holder 43 on the installing plate 41, guide rod 44 is slidingly mounted on the guide holder 43, one end of guide rod 44 links to each other with the output shaft of pull bar oil cylinder 42, the other end of guide rod 44 links to each other with drift 47, be positioned on the installing plate 41 of drift 47 1 sides and be fixed with die shoe 45, counterdie 46 is installed on the die shoe 45, and counterdie 46 cooperates with drift 47.
Smoothing guide device 1, hole punched device 2, shearing device 4 have respectively two covers, and corresponding with the upper roller 37 that is installed on upper roller shaft 38 both sides respectively; The lower limb of upper corrector roll 16, roller 12, pressure head 25 all are positioned on the same level line with the lower limb of a plurality of upper rollers 37.
Wherein: motor 6 is variable-frequency motor, and reductor 7 is cycloidal planetary gear speed reducer.
The course of work of the present invention is as follows: an end that will be wrapped in the band material on the feeding roller 83 places the charging aperture of smoothing guide device 1, drive feeding roller 83 feedings by hydraulic pump 9, the position of corrector roll 16 in the adjusting, make the distance between corrector roll 16 and the lower corrector roll 17 identical with the thickness of band material, strip passes the below of pressure head 25, the action parameter of hydraulic cylinder 24 is set, make pressure head 25 regular interruption undershoots, the girth apart from hoop for barrel between the punching that obtains and the punching, the band material is through the synergy of upper roller 37 and drawing-inroller 33, deliver to bend wheel 34 belows, act on simultaneously with support wheel 35, will be with material volume circle, when treating that strip forms a circumference, pull bar oil cylinder 42 promote drifts 47 and with form shear action with counterdie 46, will be with and expect to cut off, obtain two ends with the hoop for barrel of punching.
Claims (7)
1. two roller fully automatic hydraulic furling plate round machine is characterized in that: reductor (7) and hydraulic pump (9) that it comprises pay-off (8), smoothing guide device (1), hole punched device (2), roll forming device (3), shearing device (4), support (5), is installed on the motor (6) of support (5) bottom, be connected by conveyer belt with motor (6):
Described pay-off (8) is arranged on charging aperture one side of smoothing guide device (1), pay-off (8) comprises base (81), roller bearing (82), feeding roller (83) and baffle plate (84), base (81) fixes on the ground, roller bearing (82) laterally is installed in base (81) top, feeding roller (83) is installed on the roller bearing (82), the both sides of feeding roller (83) evenly are provided with respectively polylith baffle plate (84), and the clutch end of hydraulic pump (9) links to each other with roller bearing (82);
Described smoothing guide device (1) is arranged on a side at support (5) top, smoothing guide device (1) comprises bearing (11), roller (12), chute (13), cover plate (15), upper corrector roll (16), lower corrector roll (17) and governor motion (18), bearing (11) is fixed on the support (5), one side of bearing (11) is provided with at least two rollers (12), the opposite side of bearing (11) is provided with chute (13), chute (13) top is fixed with cover plate (15), chute (13) is inner to be slidingly matched with slide block (14), upper corrector roll (16) is fixedly mounted on the slide block (14), governor motion (18) links to each other with slide block (14), governor motion (18) links to each other by threaded engagement with cover plate (15), is positioned on the bearing (11) under the corrector roll (16) also to be fixed with lower corrector roll (17);
Described hole punched device (2) is arranged on the support (5) of smoothing between the guide device (1), hole punched device (2) comprises punching frame (21), guide plate (22), hydraulic cylinder (24), pressure head (25), mould (26), leading screw (28) and adjusting handle (29), punching frame (21) is fixedly linked by pressing plate (23) with guide plate (22), hydraulic cylinder (24) is arranged at punching frame (21) top, the output of hydraulic cylinder (24) and pressure head (25) are fixedly linked, mould (26) is fixed on the punching frame (21) by clamping cap (27), mould (26) is positioned at pressure head (25) below, leading screw (28) one ends are connected by threaded engagement with punching frame (21), and the other end of leading screw (28) is connected with adjusting handle (29);
Described roll forming device (3) is arranged at support (5) top, roll forming device (3) comprises side plate (31), moulding cover plate (32), adjusting screw (36), upper roller (37), drawing-inroller (33) and bend wheel (34), two blocks of side plates (31) stand on support (5) top, moulding cover plate (32) is fixed on side plate (31) top, the two ends of many upper roller shafts (38) are hinged with two blocks of side plates (31) respectively, the end, two ends of upper roller shaft (38) is fixed with respectively upper roller (37), the middle part of adjusting screw (36) is connected by threaded engagement with moulding cover plate (32), one end of adjusting screw (36) is connected with moulding adjusting handle (39), the other end of adjusting screw (36) and upper roller shaft (38) are hinged, also be provided with the drawing-inroller (33) tangent with upper roller (37) lower limb on the side plate (31), also be provided with bend wheel (34) on the side plate (31); The output of reductor (7) links to each other by chain with sprocket wheel on the upper roller shaft (38);
Described shearing device (4) is arranged at the front of support (5), shearing device (4) comprises installing plate (41), pull bar oil cylinder (42), guide holder (43), guide rod (44), die shoe (45), counterdie (46) and drift (47), pull bar oil cylinder (42) is fixedly mounted on a side of installing plate (41), also be fixed with guide holder (43) on the installing plate (41), guide rod (44) is slidingly mounted on the guide holder (43), one end of guide rod (44) links to each other with the output shaft of pull bar oil cylinder (42), the other end of guide rod (44) links to each other with drift (47), be positioned on the installing plate (41) of drift (47) one sides and be fixed with die shoe (45), counterdie (46) is installed on the die shoe (45), and counterdie (46) cooperates with drift (47).
2. according to claim 1 pair of roller fully automatic hydraulic furling plate round machine, it is characterized in that: described motor (6) is variable-frequency motor.
3. according to claim 1 pair of roller fully automatic hydraulic furling plate round machine, it is characterized in that: described reductor (7) is cycloidal planetary gear speed reducer.
4. according to claim 1 pair of roller fully automatic hydraulic furling plate round machine, it is characterized in that: described smoothing guide device (1), hole punched device (2), shearing device (4) have respectively two covers, and corresponding with the upper roller (37) that is installed on upper roller shaft (38) both sides respectively.
5. according to claim 1 pair of roller fully automatic hydraulic furling plate round machine is characterized in that: the lower limb of described upper corrector roll (16), roller (12), pressure head (25) all are positioned on the same level line with the lower limb of a plurality of upper rollers (37).
6. according to claim 1 pair of roller fully automatic hydraulic furling plate round machine, it is characterized in that: also be provided with support wheel (35) on the described side plate (31), support wheel (35) is positioned at bend wheel (34) one sides, and the axis of the axis of support wheel (35) and drawing-inroller (33) is positioned on the same level line.
7. according to claim 1 pair of roller fully automatic hydraulic furling plate round machine, it is characterized in that: also be fixed with hydraulic oil container (10) on the described support (5), the oil-out of hydraulic oil container (10) links to each other with the oil-in of hydraulic pump (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210534724.5A CN102950176B (en) | 2012-12-12 | 2012-12-12 | Dual-roller full-automatic hydraulic rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210534724.5A CN102950176B (en) | 2012-12-12 | 2012-12-12 | Dual-roller full-automatic hydraulic rolling machine |
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| Publication Number | Publication Date |
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| CN102950176A true CN102950176A (en) | 2013-03-06 |
| CN102950176B CN102950176B (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210534724.5A Expired - Fee Related CN102950176B (en) | 2012-12-12 | 2012-12-12 | Dual-roller full-automatic hydraulic rolling machine |
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