CN216989265U - Uncoiling leveling longitudinal and transverse shearing production line - Google Patents
Uncoiling leveling longitudinal and transverse shearing production line Download PDFInfo
- Publication number
- CN216989265U CN216989265U CN202122663933.7U CN202122663933U CN216989265U CN 216989265 U CN216989265 U CN 216989265U CN 202122663933 U CN202122663933 U CN 202122663933U CN 216989265 U CN216989265 U CN 216989265U
- Authority
- CN
- China
- Prior art keywords
- leveling
- machine
- plate
- uncoiling
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000010008 shearing Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000010720 hydraulic oil Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
The utility model relates to an uncoiling and leveling longitudinal and transverse shearing production line which is sequentially provided with an uncoiler, a leveling machine, a plate shearing machine and a stacking machine; the uncoiler comprises an uncoiling reel and a material guiding pressure head which is arranged above the uncoiling reel and one end of which is in contact with the outer surface of a coil material; a straight-head press roller is arranged between the uncoiler and the leveler; a swing bridge and a deviation rectifying machine are sequentially arranged between the leveling machine and the plate shearing machine; the plate shearing machine comprises a longitudinal shearing machine and a transverse shearing machine which are arranged in front and back. On the basis of meeting the plate processing requirements, the utility model can improve the production capacity, enlarge the production scale and reduce the labor intensity of workers.
Description
Technical Field
The utility model relates to the technical field of metal plate production equipment, in particular to an uncoiling leveling longitudinal and transverse shearing production line.
Background
With the development of science and technology and the improvement of industrialization and modernization level, the mechanical processing and manufacturing tend to be automatic. At present, China is a large manufacturing industry, mechanical manufacturing and processing still occupy quite important positions in the total production value of China, and millions of tons of metal plates are used in the industries of mechanical processing, automobile manufacturing, shipbuilding industry and the like every year. However, in actual production, in order to facilitate transportation and improve production efficiency, the metal plates produced by steel companies are usually coil materials, and for each mechanical equipment manufacturer, the coil materials cannot be directly used for mechanical manufacturing, and the coil materials must be uncoiled and leveled into the plate materials capable of meeting the machining requirements through certain equipment, so that the normal operation of industrial production can be ensured.
Although the automation of most uncoiling and leveling production lines in China is realized, the processes of part of the production lines are backward, faults often occur, the flexibility is poor, the requirements for product diversification are not facilitated, the production efficiency and the precision are not high, the maintenance is difficult, the equipment is aged, the economic benefit and the production benefit are seriously influenced, foreign shearing control systems are expensive, the uncoiling and leveling production lines with higher automation degree are developed to improve the automation level of China and have important significance for changing the backward situation of production in order to occupy favorable positions in severe market competition and obtain better competitiveness and economic benefit.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provide an uncoiling and leveling longitudinal and transverse shearing production line which can improve the production capacity, enlarge the production scale and reduce the labor intensity of workers.
The technical scheme for realizing the purpose of the utility model is as follows: an uncoiling and leveling longitudinal and transverse shearing production line is sequentially provided with an uncoiler, a leveling machine, a plate shearing machine and a stacking machine; the uncoiler comprises an uncoiling drum and a material guiding pressure head which is arranged above the uncoiling drum and one end of which is in contact with the outer surface of a coil material; a straight-head press roller is arranged between the uncoiler and the leveler; a swing bridge and a deviation rectifying machine are sequentially arranged between the leveling machine and the plate shearing machine; the plate shearing machine comprises a longitudinal shearing machine and a transverse shearing machine which are arranged in front and back.
The leveling machine in the technical scheme comprises a pair of traction rollers and a plurality of leveling rollers; two ends of the traction roller are connected with the execution end of the synchronous driving cylinder; the upper row of the leveling rollers is N, the lower row of the leveling rollers is N +1, and N is more than or equal to 10 and more than or equal to 3.
According to the technical scheme, the two sides of the swing bridge are provided with the supporting plates, and the two pairs of photoelectric switches are arranged on the supporting plates up and down.
The deviation correcting machine in the technical scheme comprises deviation correcting rollers arranged on two sides of a material supporting plate; the deviation rectifying roller is arranged on the adjusting device; the adjusting device is arranged below the material supporting plate.
The adjusting device in the technical scheme comprises a hydraulic oil cylinder, an adjusting plate and a supporting plate; the hydraulic oil cylinder is connected with the adjusting plate; the two support plates are symmetrically arranged on the lower surface of the retainer plate in a sliding manner or on the lower surface of a base arranged below the retainer plate, and one ends of the two support plates, which are connected with the retainer plate or the base, are connected with gears; the adjusting plate is provided with a sliding groove; the inner ring of the sliding chute is in a sawtooth shape matched with the gear.
According to the technical scheme, the lower parts of the two sides of the slitting machine are respectively provided with the corresponding slitter edge winding machines.
After the technical scheme is adopted, the utility model has the following positive effects:
(1) on the basis of meeting the plate processing requirements, the utility model can improve the production capacity, enlarge the production scale and reduce the labor intensity of workers.
(2) The arrangement of the traction rollers of the utility model is convenient for drawing the right end of the plate/coiled material into the leveler, and the number of the leveling rollers is set for ensuring the leveling quality.
(3) The deviation corrector provided by the utility model can be used for correcting the feeding direction, and preventing the plate/coiled material from swinging left and right in the shearing process to influence the shearing precision.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the present disclosure taken in conjunction with the accompanying drawings, in which
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the deviation corrector of the present invention;
FIG. 3 is a partially enlarged perspective view of the adjusting device of the deviation corrector of the present invention.
Detailed Description
The utility model relates to an uncoiling, leveling and longitudinal and transverse shearing production line which is sequentially provided with an uncoiler 1, a leveling machine 2, a plate shearing machine 3 and a stacking machine 4; the uncoiler 1 comprises an uncoiling drum and a material guiding pressure head 5 which is arranged above the uncoiling drum and one end of which is in contact with the outer surface of a coil material; a straight-head press roll 6 is arranged between the uncoiler 1 and the leveler 2, and the purpose of the straight-head press roll is to press the plate from the uncoiler 1 from the upper part, prevent the head from scattering and facilitate feeding; a swing bridge 7 and a deviation correcting machine 8 are sequentially arranged between the leveling machine 2 and the plate shearing machine 3; the plate shearing machine 3 comprises a longitudinal shearing machine and a transverse shearing machine which are arranged in front and back.
The leveling machine 2 adopts a roller leveling mode, and the leveling machine 2 comprises a pair of traction rollers and a plurality of leveling rollers; the two ends of the traction roller are connected with the execution end of the synchronous driving cylinder, so that the traction roller is controlled to be lifted and fall, the traction roller is lifted so that the board head can enter, the traction roller falls down so that the board head is pressed, and the traction roller rolls to drive the board head to advance; the upper row of the leveling rollers is N, the lower row of the leveling rollers is N +1, N is more than or equal to 10 and more than or equal to 3, and N is preferably 6, 7 and 8, so that the leveling quality is ensured, and the leveling rollers can be controlled by a driving motor and can also be adjusted by a variable-frequency speed regulation device according to requirements.
Two sides of the swing bridge 7 are provided with supporting plates 9, two pairs of photoelectric switches 10 are mounted on the supporting plates 9 up and down, the swing bridge 7 is used for enabling the plate materials coming from the leveling machine 2 to stably enter the deviation rectifying machine 8, and when the plate materials are fed out soon, the swing bridge 7 is lifted by the driving cylinder, so that the material tails can stably pass through. The photoelectric switch 10 is arranged to inform an operator whether the current storage amount meets the requirement or not through a signal detected by the photoelectric switch 10 in order to ensure that the sagging panel has a sufficient length storage amount.
Referring to fig. 2 and 3, the deviation rectifying machine 8 comprises deviation rectifying rollers 11 arranged on two sides of a material supporting plate 17; the deviation rectifying roller 11 is arranged on the adjusting device; the adjusting device is arranged below the material supporting plate 17 and comprises a hydraulic oil cylinder, an adjusting plate 12 and a supporting plate 13; the hydraulic oil cylinder is connected with the adjusting plate 12; the two support plates 13 are symmetrically arranged on the lower surface of the retainer plate 17 in a sliding manner or on the lower surface of a base arranged below the retainer plate 17, and one ends of the two support plates 13, which are connected with the retainer plate 17 or the base, are connected with a gear 14; the adjusting plate 12 is provided with a pair of chutes 15 arranged in a shape like a Chinese character 'ba'; the inner ring of the sliding groove 15 is in a sawtooth shape matched with the gear. The deviation rectification rollers 11 are at least provided with two pairs, the deviation rectification rollers 11 are arranged in a mode of being tightly attached to the plates, and the distance can be adjusted through the adjusting device according to the plates with different widths. When the plate width changes, the adjusting plate is controlled to move through the hydraulic oil cylinder, so that the distance between the supporting plates 13 is adjusted, and when the deviation rectifying roller 11 is tightly attached to the plate, the hydraulic oil cylinder keeps the current oil pressure state and does not continue to feed oil or discharge oil.
And the lower parts of the two sides of the slitting machine are respectively provided with corresponding slitter edge winding machines 16 for collecting waste materials cut from the two sides of the sheet material. According to the requirement and the prior art, the cutter heads can freely move on the cutter shaft, the axial positions are fixed through fasteners or the adjacent cutter heads are arranged at intervals through a plurality of sleeved spacers, so that the distance between the cutter heads is adjustable.
The transverse shearing machine can adopt the transverse shearing machine in the prior art, and the driving device controls the transverse shearing machine to operate up and down, so that the aim of transverse shearing is fulfilled.
The control part of the utility model can adopt the prior conventional PLC control technology to control the operation of the driving parts of each mechanism.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. An uncoiling, leveling and longitudinal and transverse shearing production line is sequentially provided with an uncoiler, a leveler, a plate shearing machine and a stacking machine; the method is characterized in that: the uncoiler comprises an uncoiling drum and a material guiding pressure head which is arranged above the uncoiling drum and one end of which is in contact with the outer surface of a coil material; a straight-head press roller is arranged between the uncoiler and the leveler; a swing bridge and a deviation rectifying machine are sequentially arranged between the leveling machine and the plate shearing machine; the plate shearing machine comprises a longitudinal shearing machine and a transverse shearing machine which are arranged in front and back.
2. The uncoiling leveling cross shear production line of claim 1, wherein: the leveling machine comprises a pair of traction rollers and a plurality of leveling rollers; two ends of the traction roller are connected with the execution end of the synchronous driving cylinder; the number of the leveling rollers in the upper row is N, the number of the leveling rollers in the lower row is N +1, and N is more than or equal to 10 and more than or equal to 3.
3. The uncoiling leveling cross-shear production line of claim 1, wherein: two sides of the swing bridge are provided with supporting plates, and two pairs of photoelectric switches are arranged on the supporting plates up and down.
4. The uncoiling leveling cross-shear production line of claim 1, wherein: the deviation rectifying machine comprises deviation rectifying rollers arranged on two sides of the material supporting plate; the deviation rectifying roller is arranged on the adjusting device; the adjusting device is arranged below the material supporting plate.
5. The uncoiling leveling cross-shear production line of claim 4, wherein: the adjusting device comprises a hydraulic oil cylinder, an adjusting plate and a supporting plate; the hydraulic oil cylinder is connected with the adjusting plate; the two support plates are symmetrically arranged on the lower surface of the retainer plate in a sliding manner or on the lower surface of a base arranged below the retainer plate, and one ends of the two support plates, which are connected with the retainer plate or the base, are connected with gears; the adjusting plate is provided with a sliding groove; the inner ring of the sliding chute is in a sawtooth shape matched with the gear.
6. The uncoiling leveling cross shear line of claim 4, wherein: and corresponding slitter edge winding machines are respectively arranged below two sides of the slitting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122663933.7U CN216989265U (en) | 2021-10-29 | 2021-10-29 | Uncoiling leveling longitudinal and transverse shearing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122663933.7U CN216989265U (en) | 2021-10-29 | 2021-10-29 | Uncoiling leveling longitudinal and transverse shearing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216989265U true CN216989265U (en) | 2022-07-19 |
Family
ID=82379875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122663933.7U Active CN216989265U (en) | 2021-10-29 | 2021-10-29 | Uncoiling leveling longitudinal and transverse shearing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216989265U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117620701A (en) * | 2023-12-06 | 2024-03-01 | 无锡锦业智能装备有限公司 | Intelligent steel plate longitudinal and transverse shearing system |
-
2021
- 2021-10-29 CN CN202122663933.7U patent/CN216989265U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117620701A (en) * | 2023-12-06 | 2024-03-01 | 无锡锦业智能装备有限公司 | Intelligent steel plate longitudinal and transverse shearing system |
| CN117620701B (en) * | 2023-12-06 | 2024-06-11 | 无锡锦业智能装备有限公司 | Intelligent steel plate longitudinal and transverse shearing system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN200977533Y (en) | Improved hot-rolling thin strip steel leveling device | |
| CN216989265U (en) | Uncoiling leveling longitudinal and transverse shearing production line | |
| CN209986079U (en) | Plate discharging and punching device | |
| CN209830101U (en) | Door frame production line | |
| CN109551229B (en) | Laser drilling cold rolling mill | |
| CN105598313B (en) | A kind of full-automatic shear feeder | |
| CN211540236U (en) | Double-width opening automatic warehouse-collecting efficient intelligent combined shearing equipment | |
| CN201832876U (en) | Prebending machine | |
| CN101015891B (en) | Technique for continuous production of punched scaffold pipe and cross mume flower pipe | |
| CN211966616U (en) | Shearing butt welding machine for manufacturing welded pipe | |
| CN111015241A (en) | Double-width opening automatic warehouse-collecting efficient intelligent combined shearing equipment | |
| CN210792635U (en) | Four-roller single-embossing production line for plates | |
| CN105234475B (en) | A kind of aluminium alloy strips slitter of band bias compensation function | |
| CN213591535U (en) | Chasing and shearing machine and forming, blanking and chasing and shearing production line | |
| CN214868656U (en) | Automatic production device for heat transfer plates of plate heat exchanger | |
| CN211965378U (en) | Warm up module roll-type cold rolling make-up machine | |
| KR20020037541A (en) | Wire rope center guiding apparatus of looper equipment | |
| CN111229835B (en) | Wrap angle adjustable stretch bending straightening machine | |
| CN208747265U (en) | A kind of rolling-up mechanism for band-like waste recovery | |
| CN209419426U (en) | High-flatness riveted silicon steel slice assembly line | |
| CN219745933U (en) | High-speed veneer reeling machine convenient for feeding environment-friendly steel barrels | |
| CN218963661U (en) | Longitudinal shearing line with automatic feeding function | |
| CN200977532Y (en) | Multiple die holder steel plate correction machine | |
| CN216757977U (en) | Quick automatic cutout machine of building screw-thread steel | |
| CN216324691U (en) | Full-automatic galvanized sheet tuber pipe continuous production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231205 Address after: 213000 No. 11, Xuehu North Road, Xueyan Town, Wujin District, Changzhou City, Jiangsu Province Patentee after: Jiangsu Xuelong Intelligent Equipment Co.,Ltd. Address before: 213000 Xueyan Town Industrial Park, Wujin District, Changzhou City, Jiangsu Province Patentee before: CHANGZHOU XUELONG MACHINERY MANUFACTURING Co.,Ltd. |
|
| TR01 | Transfer of patent right |