CN111319274B - Method for manufacturing mobile phone protective film - Google Patents
Method for manufacturing mobile phone protective film Download PDFInfo
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- CN111319274B CN111319274B CN202010167435.0A CN202010167435A CN111319274B CN 111319274 B CN111319274 B CN 111319274B CN 202010167435 A CN202010167435 A CN 202010167435A CN 111319274 B CN111319274 B CN 111319274B
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- Prior art keywords
- film
- material belt
- protective film
- lug
- release
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/741—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area characterised by the relationships between the joining step and the severing step
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/76—Making non-permanent or releasable joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/18—Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Signal Processing (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to a manufacturing method of a mobile phone protective film, wherein the mobile phone protective film comprises a release film, an IR protective film, a screen protective film and two isolation films, the IR protective film and the screen protective film are attached to a release surface of the release film, a first ear handle is attached to the top of the IR protective film, a second ear handle and a third ear handle are respectively attached to the positions, close to the upper edge and the lower edge, of the right side of the screen protective film, and the two isolation films are obliquely and parallelly attached to the middle position of the screen protective film at intervals. By adopting the manufacturing method, the second ear handle and the third ear handle are directly die-cut and attached on the screen protection film material belt, so that on one hand, auxiliary materials (PE reticulate film) are saved, the production cost is correspondingly reduced, the production efficiency is improved, on the other hand, equipment required for compounding the ear handles and the PE reticulate film is reduced, the production line is simplified, and the maintenance cost is reduced.
Description
Technical Field
The invention relates to the field of production of mobile phone protective films, in particular to a method for manufacturing a mobile phone protective film.
Background
In the process of assembling mobile phone parts, especially in the process of assembling mobile phone screens, keys and cameras, the screens, the keys, the cameras and the like need to be prevented from being polluted, so that a mobile phone protective film is needed to be attached and protected. The existing mobile phone protective film comprises a release film, an IR protective film, a screen protective film and two isolation films, wherein the IR protective film and the screen protective film are attached to a release surface of the release film, a first lug is attached to the top of the IR protective film, a second lug and a third lug are respectively attached to positions, close to the upper edge and the lower edge, of the right side of the screen protective film, and the two isolation films are obliquely, parallelly and separately attached to the middle position of the screen protective film. In the manufacturing process of the mobile phone protective film, the second ear handle and the third ear handle are firstly compounded and cut with the PE reticulated film and then are transferred and pasted on the screen protective film, the production process causes waste of auxiliary materials (the PE reticulated film) on one hand, and corresponding compounding equipment needs to be added on the other side.
Disclosure of Invention
The invention aims to provide a method for manufacturing a mobile phone protective film. To solve the above technical problems. Therefore, the invention adopts the following specific technical scheme:
a manufacturing method of a mobile phone protective film comprises a release film, an IR protective film, a screen protective film and two isolation films, wherein the IR protective film and the screen protective film are attached to a release surface of the release film; the manufacturing method comprises the following steps:
s1: laminating the non-adhesive surface of the first lug material belt and the release surface of the release film material belt, cutting the first lug material belt to obtain a first lug, and rolling the first lug material belt waste material formed after cutting, so that the first lug is attached to the release surface of the release film material belt;
s2: laminating the adhesive surface of the IR protection film material belt, the adhesive surface of the first lug handle and the release surface of the release film material belt;
s3: cutting the IR protection film material belt to obtain an IR protection film in a required shape, and rolling the cut IR protection film material belt waste material;
s4: cutting the second lug material belt and the third lug material belt to obtain a second lug and a third lug, attaching the obtained second lug and the third lug to the screen protection film material belt, and winding the second lug material belt waste material and the third lug material belt waste material formed after cutting;
s5: bonding the adhesive surface of the screen protection film material belt attached with the second lug and the third lug obtained in the step S4 with the release surface of the release film material belt attached with the IR protection film obtained in the step S3;
s6: laminating the non-adhesive surface of the isolating film material belt and the PE reticulated film material belt, cutting the isolating film material belt to obtain an isolating film with a required shape, and winding the waste isolating film material belt formed after cutting;
s7: attaching the PE reticulated film material belt attached with the isolating film obtained in the step S6 to the upper surface of the composite material obtained in the step S5, so that the adhesive surface of the isolating film is adhered to the non-adhesive surface of the screen protection film material belt;
s8: winding the PE reticulate pattern film material belt and connecting the PE protective film material belt with the lower surface of the composite material obtained in the step S7;
s9: and (5) cutting the shape of the composite material obtained in the step (S8), and respectively rolling the cut waste materials to obtain a finished product of the mobile phone protective film.
Further, in S2, before the adhesive surface of the IR protective film tape and the release surface of the release film tape are laminated, the protective film of the IR protective film tape is peeled and wound.
Further, the protective film of the IR protective film material belt and the first lug material belt waste material are rolled together.
Further, the IR protective film material tape waste in S3 is rolled after being compounded with the PE mesh film.
Further, between S2 and S3, the composite material obtained in S2 was subjected to dust removal with a dust removal film.
Further, in S4, before the screen protective film tape is attached to the second and third ear stems, the protective film of the screen protective film tape is peeled and rolled.
Further, in S4, the second tab material strip and the third tab material strip are provided from the same supply roll, and the waste materials are collected by two waste recovery rolls.
Further, in S6, two strips of release film are supplied from the same supply roll, and their waste materials are collected by two waste recovery rolls, respectively.
By adopting the technical scheme, the invention has the beneficial effects that: because the second ear handle and the third ear handle are directly die-cut and attached to the screen protection film material belt, on one hand, auxiliary materials (PE reticulate pattern film) are saved, correspondingly, the production cost is reduced, the production efficiency is improved, on the other hand, equipment required for compounding the ear handles and the PE reticulate pattern film is reduced, the production line is simplified, and the maintenance cost is reduced.
Drawings
To further illustrate the various embodiments, the invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. Those skilled in the art will appreciate still other possible embodiments and advantages of the present invention with reference to these figures. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
FIG. 1 is a schematic view of a protective film for a cellular phone of the present invention;
fig. 2 is a flow chart of a method for manufacturing a protective film for a cellular phone according to the present invention;
fig. 3 is a schematic diagram of a structure of a production device for manufacturing the mobile phone protective film and a material conveying line shown in fig. 1, wherein in fig. 3, an arrow indicates a material conveying direction, an axis of a letter "Z" indicates a bottom roller, an axis of a letter "G" indicates a smooth steel roller, an axis of a letter "G'" indicates a concave steel roller, an axis of a letter "J" indicates a rubber roller, and an axis of a letter "D" indicates a die-cutting roller.
Detailed Description
The invention will now be further described with reference to the accompanying drawings and detailed description.
As shown in fig. 1, the mobile phone protective film according to the present invention includes a release film 1, a screen protective film 2, an IR protective film 3, and two barrier films 4. The screen protective film 2 and the IR protective film 3 are attached to the release surface of the release film 1. Note here that in fig. 1, since the release film 1 is covered with the screen protective film 2, the position denoted by reference numeral 1 is merely schematic. A first ear handle 5 is attached to the top of the IR protective film 3, and a second ear handle 6 and a third ear handle 6' are attached to the right side of the screen protective film 2 at positions close to the upper and lower sides, respectively. Two separation films 4 are attached to the screen protective film 2 at intermediate positions thereof in parallel with an inclination.
Referring to fig. 1 to 3, a method of manufacturing a protective film for a cellular phone shown in fig. 1 will be described. The manufacturing method may include the steps of:
s1: after the non-adhesive surface of the first ear handle material tape E1 (specifically, from the first ear handle material tape feed roller ER1) is laminated with the release surface of the release film material tape L1 (specifically, from the release film material tape feed roller LR), the first ear handle material tape E1 is cut to obtain the first ear handle 5 (specifically, by the first die-cutting roller group Q1), and the first ear handle material tape waste material E1' formed after cutting is rolled (specifically, by the waste roller WR1), so that the first ear handle 5 is attached to the release surface of the release film material tape.
S2: the adhesive side of the IR protective film tape IR1 (specifically, from the IR protective film tape supply roll IRR) is laminated to the adhesive side of the first tab 1 and the release side of the release film tape L1 (specifically, by the first pressure roller module Y1). In this step, the protective film IR2 of the IR protective film tape IR1 is peeled and wound before the adhesive side of the IR protective film tape IR1 is laminated with the release side of the release film tape L1. Specifically, the protective film IR2 of the IR protective film tape is wound up (specifically, by the scrap roll WR1) together with the first ear tag tape scrap E1'.
S3: the IR protective film web IR1 is cut to obtain the desired shape of IR protective film 3 (specifically, by the second die-cut roller set Q2), and the IR protective film web waste formed after cutting is wound up (specifically, by the waste roller WR 2). In this step, the IR protective film web scrap is wound up by compounding it with PE anilox film PE1 (specifically from PE anilox film supply roll PER 1).
S4: cutting the second and third ear tab webs E2 and E3 (specifically from the second and third ear tab web feed rolls ER2) to obtain second and third ear tabs 6 and 6 ', attaching the obtained second and third ear tabs 6 and 6' to the screen protective film web P1 (specifically from the screen protective film web feed roll PR) (specifically by the third die-cut roll set Q2) and taking up the cut second and third ear tab web waste E2 'and E3' (specifically by the waste rolls WR3 and WR 4); in this step, the protective film P2 of the screen protective film tape P1 is peeled and wound (specifically, by the waste roller WR5) before the screen protective film tape P1 is attached to the second tab 6 and the third tab 6'.
S5: the adhesive surface of the screen protective film tape P1 with the second tab 6 and the third tab 6' attached thereto obtained in S4 is bonded to the release surface of the release film tape with the IR protective film attached thereto obtained in S3 (specifically, by the second nip roller set Y2).
S6: the non-adhesive side of the release-film web GL1, GL2 (specifically from the release-film web feed roller GLR) is pressed against the PE web PE2 (specifically from the PE web feed roller PER2), and the release-film web GL1, GL2 is cut to obtain two release films 5 of the desired shape (specifically by the fourth cutting-roller group Q4) and the release-film web waste GL1 ', GL 2' formed after cutting is wound up (specifically by the waste rollers WR6, WR 7).
S7: the PE mesh tape with the release film attached obtained in S6 was attached to the upper surface of the composite material obtained in S5 (specifically, by the third press roller set Y3), so that the adhesive surface of the release film 5 was adhered to the non-adhesive surface of the screen protective film tape P1.
S8: a strip of PE reticulated film PE2 was wound (specifically, by a waste roll WR8) and a strip of PE protective film PE3 (specifically, from a PE reticulated film supply roll PER3) was applied to the lower surface of the resulting composite material of S7.
S9: and (3) performing shape cutting on the composite material obtained in the step (S8) (specifically, by using a fifth die-cutting roller group Q5), and respectively rolling the cut waste materials, specifically, by using waste material rollers WR9 and WR10, wherein the WR10 is used for rolling PE protective film material belts PE3, and the WR9 is used for rolling screen protective film material belt waste materials P1', so as to obtain a finished product of the mobile phone protective film (specifically, rolling by using a finished product roller CR).
Preferably, the composite material obtained in the step S2 is dedusted by a dedusting film between the steps S2 and S3, so that the product is qualified. The corresponding workstation for the dedusting membrane is not shown in fig. 2, but the dedusting process is well known in the art.
In the invention, because the second ear handle and the third ear handle are directly die-cut and attached on the screen protection film material belt, on one hand, auxiliary materials (PE reticulate pattern film) are saved, the production cost is correspondingly reduced and the production efficiency is improved, on the other hand, equipment required for compounding the ear handles and the PE reticulate pattern film is reduced, the production line is simplified, and the maintenance cost is reduced.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. A manufacturing method of a mobile phone protective film comprises a release film, an IR protective film, a screen protective film and two isolation films, wherein the IR protective film and the screen protective film are attached to a release surface of the release film; the method is characterized in that: the manufacturing method comprises the following steps:
s1: laminating the non-adhesive surface of the first lug material belt and the release surface of the release film material belt, cutting the first lug material belt to obtain a first lug, and rolling the first lug material belt waste material formed after cutting, so that the first lug is attached to the release surface of the release film material belt;
s2: laminating the adhesive surface of the IR protection film material belt, the adhesive surface of the first lug handle and the release surface of the release film material belt;
s3: cutting the IR protection film material belt to obtain an IR protection film in a required shape, and rolling the cut IR protection film material belt waste material;
s4: cutting the second lug material belt and the third lug material belt to obtain a second lug and a third lug, attaching the obtained second lug and the third lug to the screen protection film material belt, and winding the second lug material belt waste material and the third lug material belt waste material formed after cutting;
s5: bonding the adhesive surface of the screen protection film material belt attached with the second lug and the third lug obtained in the step S4 with the release surface of the release film material belt attached with the IR protection film obtained in the step S3;
s6: pressing the non-adhesive surface of the isolating film material belt and the first PE mesh film material belt, cutting the isolating film material belt to obtain an isolating film with a required shape, and winding the waste isolating film material belt formed after cutting;
s7: the first PE reticulated film material belt attached with the isolating film obtained in the step S6 is pressed on the upper surface of the composite material obtained in the step S5, so that the adhesive surface of the isolating film is adhered to the non-adhesive surface of the screen protection film material belt;
s8: rolling the first PE reticulate pattern film material belt and laminating the second PE reticulate pattern film material belt on the lower surface of the composite material obtained in the step S7;
s9: and (5) cutting the shape of the composite material obtained in the step (S8), and respectively rolling the cut waste materials to obtain a finished product of the mobile phone protective film.
2. The manufacturing method according to claim 1, wherein: and S2, before the adhesive surface of the IR protection film material strip and the release surface of the release film material strip are laminated, peeling and rolling the protection film of the IR protection film material strip.
3. The manufacturing method according to claim 2, wherein: and the protective film of the IR protective film material belt and the first lug material belt waste are rolled together.
4. The manufacturing method according to claim 1, wherein: and (5) winding the IR protection film material belt waste material in the S3 after being compounded with a third PE reticulated film.
5. The manufacturing method according to claim 1, wherein: the composite material obtained in S2 was dedusted with a dedusting film between S2 and S3.
6. The manufacturing method according to claim 1, wherein: in S4, before the screen protective film tape is attached to the second and third ear stems, the protective film of the screen protective film tape is peeled and wound.
7. The manufacturing method according to claim 1, wherein: in S4, the second tab material strip and the third tab material strip are provided from the same supply roll and the waste material is collected by two waste recovery rolls.
8. The manufacturing method according to claim 1, wherein: in S6, two strips of release film are supplied from the same supply roll and their waste is collected by two waste recovery rolls.
Priority Applications (1)
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CN202010167435.0A CN111319274B (en) | 2020-03-11 | 2020-03-11 | Method for manufacturing mobile phone protective film |
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CN202010167435.0A CN111319274B (en) | 2020-03-11 | 2020-03-11 | Method for manufacturing mobile phone protective film |
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CN111319274A CN111319274A (en) | 2020-06-23 |
CN111319274B true CN111319274B (en) | 2021-08-20 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN207737801U (en) * | 2017-12-11 | 2018-08-17 | 蓝思科技股份有限公司 | Protect membrane structure and camera head protecting film |
CN207931253U (en) * | 2018-02-07 | 2018-10-02 | 汇精(厦门)电子科技有限公司 | A kind of production equipment of safeguard film for cellular phone |
CN208461892U (en) * | 2018-07-25 | 2019-02-01 | 汇精(厦门)电子科技有限公司 | A kind of protective film |
CN208667576U (en) * | 2018-08-02 | 2019-03-29 | 肖志发 | Safeguard film for cellular phone |
CN209580702U (en) * | 2019-02-22 | 2019-11-05 | 深圳市义恒光电科技有限公司 | A kind of positioning protective film |
-
2020
- 2020-03-11 CN CN202010167435.0A patent/CN111319274B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN207737801U (en) * | 2017-12-11 | 2018-08-17 | 蓝思科技股份有限公司 | Protect membrane structure and camera head protecting film |
CN207931253U (en) * | 2018-02-07 | 2018-10-02 | 汇精(厦门)电子科技有限公司 | A kind of production equipment of safeguard film for cellular phone |
CN208461892U (en) * | 2018-07-25 | 2019-02-01 | 汇精(厦门)电子科技有限公司 | A kind of protective film |
CN208667576U (en) * | 2018-08-02 | 2019-03-29 | 肖志发 | Safeguard film for cellular phone |
CN209580702U (en) * | 2019-02-22 | 2019-11-05 | 深圳市义恒光电科技有限公司 | A kind of positioning protective film |
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Denomination of invention: A kind of manufacturing method of mobile phone protective film Effective date of registration: 20220824 Granted publication date: 20210820 Pledgee: Xiamen Jinyuan Financing Guarantee Co.,Ltd. Pledgor: HUIJING (XIAMEN) ELECTRONIC TECHNOLOGY Co.,Ltd. Registration number: Y2020980005058 |