CN111304860A - Washing process for washing floating color and flexible fabric prepared by washing process - Google Patents
Washing process for washing floating color and flexible fabric prepared by washing process Download PDFInfo
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- CN111304860A CN111304860A CN202010278274.2A CN202010278274A CN111304860A CN 111304860 A CN111304860 A CN 111304860A CN 202010278274 A CN202010278274 A CN 202010278274A CN 111304860 A CN111304860 A CN 111304860A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/026—Knitted fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
Abstract
The invention discloses a washing process for washing floating color and a flexible fabric prepared by the same, wherein the washing after soaping is to introduce the fabric without the floating color into a washing tank again, stack and convey the fabric through a conveying belt in the washing tank, arrange third spray heads at equal intervals above the conveying belt in the washing tank at the same time, and uniformly spray washing water on the fabric through the third spray heads to wash the soaped fabric, the floating color on the surface of the fabric is washed through the washing tank, the floating color on the surface of the fabric is removed through the washing tank after the primary washing, the washing and removing effects of the floating color of the fabric are improved, the secondary washing treatment is carried out on the fabric after the soaping, the washing effect is improved, and the hardness of the fabric is effectively reduced through the matching use of a high-efficiency bath agent and a soaping agent in the washing and soaping processes, the softness and the comfort degree are improved, and the normal wearing and skin sticking are ensured.
Description
Technical Field
The invention relates to the technical field of washing processes, in particular to a washing process for washing floating color and a flexible fabric prepared by the same.
Background
The flexible fabric is generally light and thin, has good draping feeling, smooth moulding lines and natural and stretched clothing outline, mainly comprises knitted fabric and silk fabric with sparse fabric structures, soft and thin ramie yarn fabric and the like, the soft fabric adopts linear type concise moulding to improve the beautiful curve of a human body in clothing design, the silk, ramie yarn and other fabrics are frequently in loose type and moulding with pleat effect to show the flowing feeling of the fabric lines, and the flexible fabric needs to be cleaned and bleached by washing equipment in the actual production and processing process;
the traditional washing process generally carries the washed fabric to a soaping tank for soaping after the fabric is washed, the washing process of the fabric is completed only through two steps, so that loose color on the surface of the fabric is not thoroughly removed, subsequent utilization of the fabric is further influenced, and meanwhile, waste water generated after the fabric is washed can contain a large amount of dirt of fluff and batting, and the environment is easily polluted due to the fact that the waste water lacks of the prior art.
Disclosure of Invention
The invention provides a washing process for washing floating color and a flexible fabric prepared by the same, which can effectively solve the problems that the traditional washing process is provided in the background art, the washed fabric is generally conveyed into a soaping tank for soaping after being washed, the washing process of the fabric is completed through two steps, the floating color on the surface of the fabric is not thoroughly removed, the subsequent utilization of the fabric is influenced, meanwhile, the wastewater generated by the washed fabric contains a large amount of dirt of fluff and batting, and the wastewater is easy to pollute the environment due to the lack of a cleaning function in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a washing process for washing floating color comprises the following steps:
s1, preprocessing;
s2, washing the floating color;
s3, removing floating color;
and S4, washing with water after soaping.
Based on the above technical scheme, in the step S1, the preliminary treatment is to roll dry the moisture in the fabric by a padder, and after the moisture in the fabric is rolled dry, the fabric is flattened by a fabric arranging machine;
in the step S2, the floating color cleaning includes the following steps:
A. guiding and feeding the cloth;
B. spraying a bath agent;
C. draining water by a roller;
D. and (4) treating wastewater.
In the step A, the cloth is guided into the washing tank, and the cloth is guided through the cloth guiding roller and the conveying roller, in the step B, the bath agent is sprayed by arranging first spray heads at equal angles on the peripheral side of the conveying roller in the cloth guiding and conveying process, and the high-efficiency bath agent is uniformly sprayed on the outer side of the cloth through the first spray heads, in the step C, roller draining refers to squeezing and draining the cloth through a plurality of draining rollers after the cloth and the bath agent are washed, and in the step D, drained waste water is discharged through a drainage channel after the water is drained.
Based on the above technical scheme, in the step S3, removing the floating color is to guide the washed cloth into the soaping tank through the guide rod, stack and convey the cloth through the conveying belt in the soaping tank, and simultaneously set up the second nozzles at equal intervals above the conveying belt, and spray the soaping agent uniformly on the surface of the stacked and conveyed cloth through the second nozzles to soaping the cloth, remove the floating color, and finally discharge the wastewater after soaping through the drainage pipeline.
Based on the above technical scheme, in step S4, the washing after soaping is to guide the cloth from which the floating color is removed into the washing tank again, stack and convey the cloth through the conveyor belt in the washing tank, set up the third spray heads at the same equidistance above the conveyor belt in the washing tank, and spray the washing water evenly on the cloth through the third spray heads, to carry out the washing treatment on the cloth after soaping, and finally, discharge the waste water after washing through the drainage pipeline.
Based on the above technical solution, in the steps S2, S3, and S4, when the wastewater in the wash tank, the soaping tank, and the rinsing tank is discharged through the drain pipe, the wastewater is filtered through the filter module in the drain pipe.
Based on the technical scheme, the high-efficiency bath agent is prepared by stirring and mixing carbamide peroxide, sodium phosphate, sodium disilicate and solid sodium alkyl benzene sulfonate, wherein the proportion of the carbamide peroxide, the sodium phosphate, the sodium disilicate and the solid sodium alkyl benzene sulfonate is 8: 6: 5: 1.
based on the technical scheme, the soaping agent is prepared by stirring and mixing sodium chloride trihydrate, sodium carbonate and inorganic base, wherein the component ratio of the sodium chloride trihydrate, the sodium carbonate and the inorganic base is 1: 3: 6.
a flexible fabric prepared by a washing process for washing floating color comprises a silk bottom layer, wherein a woven mesh layer is arranged on the top surface of the silk bottom layer, and knitted inner layers are sewn on the two side edges of the woven mesh layer through stitches;
the top of the knitted inner layer positioned on the top surface of the woven mesh layer is sewn with a ramie yarn surface layer, the top of the ramie yarn surface layer is sewn with a flexible cotton layer through needles and threads, and cashmere yarns are uniformly distributed on the surface of the flexible cotton layer.
Preferably, warp yarns are uniformly distributed at the transverse position inside the woven mesh layer, weft yarns are uniformly distributed at the longitudinal position inside the woven mesh layer, and the warp yarns and the weft yarns are in cross-twisting connection.
Preferably, the joints of the cashmere yarns are connected with the flexible cotton layer through the seams of the nylon yarns.
Compared with the prior art, the invention has the beneficial effects that:
1. in the water washing process flow, the floating color on the surface of the fabric is washed by the water washing tank, and the floating color on the surface of the fabric is removed by the soaping tank after one time of water washing, so that the floating color washing and removing effects of the fabric are improved, and the fabric is subjected to secondary water washing treatment after soaping, so that the floating color washing effect of the fabric is further improved.
2. In the washing steps of washing the floating color, removing the floating color and soaping, the invention is provided with the drainage pipelines for discharging the waste water generated in the washing process in time so as to avoid the influence of the dye in the waste water on the washing quality, and simultaneously, the filtering components in the drainage pipelines are utilized for filtering dirt such as fluff, batting and the like generated in the washing process, thereby reducing the turbidity of the waste water in the washing process and preventing the pollution caused by directly discharging the dirt.
3. In the washing process, the first nozzle, the second nozzle and the third nozzle are used for respectively and uniformly acting the high-efficiency bath agent, the soaping agent and the washing water on the surface of the fabric, so that the auxiliary agent can be uniformly acted on the surface of the fabric, the actual effect of the auxiliary agent in the washing and soaping processes is further improved, and the effect of removing the floating color of the fabric is further improved.
4. The inside that can make this surface fabric through inside knitmesh layer, knitting inlayer and the ramie yarn surface course of surface fabric possesses higher gas permeability and water permeability, and then makes this surface fabric in the washing technology, can carry out quick the getting rid of with its inside floating color, utilizes the interlace structure of knitmesh layer to improve the inside structural strength of this surface fabric simultaneously, and then guarantees that this surface fabric does not produce the phenomenon of deformation in the practical application process.
5. Through silk bottom layer, flexible cotton layer and cashmere yarn can make this surface fabric possess higher laminating nature and compliance after subsequently making the clothing, and then make the wearer possess higher comfort when wearing the clothing that this surface fabric made.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a flow diagram of the steps of the water wash process of the present invention;
FIG. 2 is a process flow diagram of the present invention;
FIG. 3 is a schematic structural view of a fabric of the present invention;
reference numbers in the figures: 1. a silk bottom layer; 2. weaving a mesh layer; 3. knitting the inner layer; 4. a ramie yarn surface layer; 5. a flexible cotton layer; 6. cashmere yarn.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-2, the present invention provides a technical solution, a washing process for washing floating color, the process flow comprises the following steps:
s1, preprocessing;
s2, washing the floating color;
s3, removing floating color;
and S4, washing with water after soaping.
Based on the technical scheme, in the step S1, the preliminary treatment is to roll the water in the cloth by a padder, and after the water in the cloth is rolled to be dry, the cloth is flattened by a cloth arranging machine;
in step S2, the floating color cleaning method includes the following steps:
A. guiding and feeding the cloth;
B. spraying a bath agent;
C. draining water by a roller;
D. and (4) treating wastewater.
In the step A, the cloth is guided into a washing tank, the cloth is guided through a cloth guiding roller and a conveying roller, in the step B, a first spray head is arranged on the periphery of the conveying roller at equal angles in the cloth guiding and conveying process, and the high-efficiency bathing agent is uniformly sprayed on the outer side of the cloth through the first spray head, in the step C, roller draining refers to squeezing and draining the cloth through a plurality of draining rollers after the cloth and the bathing agent are washed, and in the step D, drained waste water is drained through a drainage channel after draining.
Based on the above technical scheme, in the step S3, removing the floating color is to guide the washed cloth into the soaping tank through the guide rod, stack and convey the cloth through the conveyor belt in the soaping tank, and simultaneously set up the second nozzles at equal intervals above the conveyor belt, and spray the soaping agent uniformly on the surface of the stacked and conveyed cloth through the second nozzles to soaping the cloth, remove the floating color, and finally discharge the wastewater after soaping through the drainage pipeline.
Based on the above technical scheme, in step S4, the washing after soaping is to guide in the wash bowl again the cloth that gets rid of after the floating color, piles up the cloth through the conveyer belt in the wash bowl and carry, sets up the third shower nozzle in the same equidistance in the top of conveyer belt in the wash bowl simultaneously to will wash water evenly to spray on the cloth through the third shower nozzle, come to carry out the washing processing to the cloth after soaping, at last, discharge the waste water after will washing through drainage pipe.
Based on the above technical solution, in the steps S2, S3 and S4, when the wastewater in the wash tank, the soaping tank and the rinsing tank is discharged through the drain pipe, the wastewater is filtered through the filter module in the drain pipe.
Based on the technical scheme, the high-efficiency bath agent is prepared by stirring and mixing carbamide peroxide, sodium phosphate, sodium disilicate and solid sodium alkyl benzene sulfonate, wherein the proportion of the carbamide peroxide, the sodium phosphate, the sodium disilicate and the solid sodium alkyl benzene sulfonate is 8: 6: 5: 1.
based on the technical scheme, the soaping agent is prepared by stirring and mixing sodium chloride trihydrate, sodium carbonate and inorganic base, wherein the component proportion of the sodium chloride trihydrate, the sodium carbonate and the inorganic base is 1: 3: 6.
as shown in fig. 3, the flexible fabric prepared by the washing process for washing floating color comprises a silk bottom layer 1, wherein a woven mesh layer 2 is arranged on the top surface of the silk bottom layer 1, warp yarns are uniformly distributed at the transverse position inside the woven mesh layer 2, weft yarns are uniformly distributed at the longitudinal position inside the woven mesh layer 2, the warp yarns and the weft yarns are in cross twisting connection, so that the structural strength inside the woven mesh layer 2 is improved, and the two side edges of the woven mesh layer 2 are all stitched with a knitted inner layer 3 through needles and threads;
the top of the knitted inner layer 3 positioned at the top surface of the woven net layer 2 is sewed with a ramie yarn surface layer 4, the top of the ramie yarn surface layer 4 is sewed with a flexible cotton layer 5 through needles and threads, cashmere yarns 6 are uniformly distributed on the surface of the flexible cotton layer 5, and the joint of the cashmere yarns 6 is sewed and connected with the flexible cotton layer 5 through nylon yarns, so that the cashmere yarns 6 are conveniently sewed and connected.
The working principle and the using process of the invention are as follows: in the water washing process flow, the floating color on the surface of the fabric is washed by the water washing tank, the floating color on the surface of the fabric is removed by the soaping tank after one time of water washing, the floating color washing and removing effects of the fabric are improved, meanwhile, the fabric is subjected to secondary water washing treatment after soaping, so that the floating color washing effect of the fabric is further improved, and meanwhile, in the water washing and soaping processes, the hardness of the fabric is effectively reduced, the softness and comfort are improved, and normal wearing and skin sticking are ensured by using the efficient bathing agent and the soaping agent in a matched manner;
in addition, in the steps of washing, removing floating color and soaping, and washing, the first spray head, the second spray head and the third spray head are arranged to uniformly apply the efficient bath agent, the soaping agent and the washing water to the surface of the fabric respectively, so that the auxiliary agent can be uniformly applied to the surface of the fabric, the actual effect of the auxiliary agent in the washing and soaping processes is further improved, and the effect of removing the floating color of the fabric is further improved;
after the water washing process is finished, the waste water generated in the water washing process is discharged in time through the water washing tank, the soaping tank and the water drainage pipeline arranged at the bottom of the water washing tank so as to avoid the influence of dyes accumulated in the waste water on the water washing quality;
the fabric manufactured by the water washing process is washed by two times of water washing and one time of soaping, so that the hardness of the fabric is reduced, the surface of the fabric is softer, in addition, the internal part of the fabric can have higher air permeability and water permeability by combining the woven mesh layer, the knitted inner layer and the linen yarn surface layer of the fabric, so that the internal floating color of the fabric can be quickly and thoroughly removed in the water washing process, in addition, in the water washing process, the internal part of the fabric has higher structural strength by the interweaving structure of the woven mesh layer, and the fabric is ensured not to generate deformation and wrinkles in the water washing process;
finally, the fabric is washed by the washing process, and the silk bottom layer, the flexible cotton layer and the cashmere yarns in the fabric are combined, so that the fabric has higher fitting property and softness after being subsequently made into clothes, and a wearer has higher comfort when wearing the clothes made of the fabric.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A washing process for washing floating color is characterized in that: the process flow comprises the following steps:
s1, preprocessing;
s2, washing the floating color;
s3, removing floating color;
and S4, washing with water after soaping.
2. The process of claim 1, wherein the bleaching step comprises: in the step S1, the preliminary treatment is to roll the water in the fabric by a padder, and after the water in the fabric is rolled, the fabric is flattened by a fabric arranging machine;
in the step S2, the floating color cleaning includes the following steps:
A. guiding and feeding the cloth;
B. spraying a bath agent;
C. draining water by a roller;
D. treating wastewater;
in the step A, the cloth is guided into the washing tank, and the cloth is guided through the cloth guiding roller and the conveying roller, in the step B, the bath agent is sprayed by arranging first spray heads at equal angles on the peripheral side of the conveying roller in the cloth guiding and conveying process, and the high-efficiency bath agent is uniformly sprayed on the outer side of the cloth through the first spray heads, in the step C, roller draining refers to squeezing and draining the cloth through a plurality of draining rollers after the cloth and the bath agent are washed, and in the step D, drained waste water is discharged through a drainage channel after the water is drained.
3. The process of claim 1, wherein the bleaching step comprises: in the step S3, the step of removing the floating color is to guide the cloth after being cleaned and floated into the soaping tank through the guide rod, stack and convey the cloth through the conveyor belt in the soaping tank, and simultaneously, set up the second nozzles at equal intervals above the conveyor belt, and spray the soaping agent uniformly on the surface of the stacked and conveyed cloth through the second nozzles to soaping the cloth, remove the floating color, and finally, discharge the wastewater after soaping through the drainage pipeline.
4. The process of claim 1, wherein the bleaching step comprises: in step S4, the washing after soaping is to introduce the cloth with the floating color removed into the washing tank again, stack and convey the cloth through the conveyor belt in the washing tank, and simultaneously, set the third nozzles at the same equal distance above the conveyor belt in the washing tank, and spray the washing water uniformly on the cloth through the third nozzles to wash the cloth after soaping, and finally, discharge the waste water after washing through the drainage pipeline.
5. The process of claim 1, wherein the bleaching step comprises: in the steps S2, S3, and S4, when the wastewater in the wash tank, the soaping tank, and the rinsing tank is discharged through the drain line, the wastewater is filtered through the filter module in the drain line.
6. The process of claim 2, wherein the water washing process comprises: the high-efficiency bath agent is prepared by stirring and mixing carbamide peroxide, sodium phosphate, sodium disilicate and solid sodium alkyl benzene sulfonate, wherein the proportion of the carbamide peroxide, the sodium phosphate, the sodium disilicate and the solid sodium alkyl benzene sulfonate is 8: 6: 5: 1.
7. the process of claim 3, wherein the water washing process comprises: the soaping agent is prepared by stirring and mixing sodium chloride trihydrate, sodium carbonate and inorganic base, wherein the component ratio of the sodium chloride trihydrate, the sodium carbonate and the inorganic base is 1: 3: 6.
8. the flexible fabric prepared by the washing process for washing floating color according to any one of claims 1 to 7, wherein: the silk knitting fabric comprises a silk bottom layer (1), a mesh weaving layer (2), a knitting inner layer (3), a ramie yarn surface layer (4), a flexible cotton layer (5) and cashmere yarns (6), wherein the top surface of the silk bottom layer (1) is provided with the mesh weaving layer (2), and the knitting inner layer (3) is sewn on the two side edges of the mesh weaving layer (2) through stitches;
the top of the knitted inner layer (3) positioned at the top surface of the knitted net layer (2) is sewn with a ramie yarn surface layer (4), the top of the ramie yarn surface layer (4) is sewn with a flexible cotton layer (5) through needles and threads, and cashmere yarns (6) are uniformly distributed on the surface of the flexible cotton layer (5).
9. The flexible fabric prepared by the water washing process for washing the floating color according to the claim 8, characterized in that: warp yarns are uniformly distributed at the transverse position inside the mesh layer (2), weft yarns are uniformly distributed at the longitudinal position inside the mesh layer (2), and the warp yarns and the weft yarns are in cross-twisting connection.
10. The flexible fabric prepared by the water washing process for washing the floating color according to the claim 8, characterized in that: the joints of the cashmere yarns (6) are all connected with the flexible cotton layer (5) through the sewing of nylon yarns.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010278274.2A CN111304860A (en) | 2020-04-10 | 2020-04-10 | Washing process for washing floating color and flexible fabric prepared by washing process |
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| CN202010278274.2A CN111304860A (en) | 2020-04-10 | 2020-04-10 | Washing process for washing floating color and flexible fabric prepared by washing process |
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| CN111304860A true CN111304860A (en) | 2020-06-19 |
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Application publication date: 20200619 |