CN111299908A - Novel digital wire feeder - Google Patents
Novel digital wire feeder Download PDFInfo
- Publication number
- CN111299908A CN111299908A CN201811511370.6A CN201811511370A CN111299908A CN 111299908 A CN111299908 A CN 111299908A CN 201811511370 A CN201811511370 A CN 201811511370A CN 111299908 A CN111299908 A CN 111299908A
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- wire
- welding
- wire feeding
- display screen
- wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a novel digital wire feeder which comprises a control box, a direct current motor, a handle, a card swiping induction module, a display screen button, a display screen, a PC panel, a wire reel fixing piece, a wire feeding reel, a speed measuring mechanism, a wire pressing wheel, a wire feeding wheel, a wire pressing rod, a current and voltage adjusting knob, an automatic wire feeding button, a two-core air hole, an air pipeline current transformer, an electromagnetic valve, a data transmission line, a Hall sensor, a circuit main board, a temperature sensor, a humidity sensor and a rack. The invention has the beneficial effects that: various sensing units are integrated, and all sensitive parameters in the welding process can be acquired, recorded and uploaded in real time; the digital control of the whole process of data acquisition and analysis, welding task management, personnel, equipment, welding materials and the like can be realized.
Description
Technical Field
The invention relates to the technical field of welding, in particular to a novel digital wire feeder.
Background
The statistics of the wire feeding amount is an important operation link in the welding process. At present, the statistics of welding seams are obtained through theoretical calculation, and the actual operation of wire feeding of a welder is not performed and is very inconvenient, so that the wire feeding accuracy is poor, the consistency is poor, and the wire feeding is unstable, so that the welding production efficiency is low, and the welding forming consistency is poor. In addition, welding wire materials generated in the welding process are not easy to estimate and count, so that the welding efficiency is low, and a small section of welding wire cannot be used when welding of each section of welding wire is completed, so that waste is caused.
The quality is the life of the product, and welding parameters directly related to the welding quality play a decisive role in the welding quality. Therefore, monitoring and controlling welding parameters is especially important for improving welding quality. At present, in the field of welding, two modes of patrol of managers and wired group control are mainly used for monitoring and controlling the working state of a butt welding machine. The mode of the patrol of the manager can consume a large amount of manpower and material resources, and the real-time monitoring and control of the working parameters of the butt welding machine cannot be realized. Due to a severe welding environment or other human factors, the wired group control scheme causes many problems which are difficult to overcome, such as complex wiring construction, frequent line faults and the like, and makes the system maintenance quite difficult. With the deep development of the welding industry and the continuous improvement of the welding quality and the automation degree of welding production, the two welding machine management schemes cannot meet the monitoring and control of the working state of the welding machine.
The traditional wire feeder does not have data acquisition and transmission functions, only a novel digital welding machine can provide partial functions at the rear end, but the welding parameters generated by work cannot be acquired at the front end due to the fact that the working environment of the wire feeder is in the front of a field, and the accuracy of data is guaranteed. Therefore, the wire feeder is transformed into a structure with the front end capable of collecting current, voltage and temperature and humidity, and is taken as the digital technical core of the welding process flow.
Disclosure of Invention
The invention aims to solve the defects and provides a novel digital wire feeder which is simple and practical in structure, can realize collection and sending of welding data and collection and sending of current, voltage, temperature and humidity. The front-end function is realized for realizing the welding data acquisition of the digital welding machine.
The problems to be solved by the invention are realized by the following technical scheme:
the utility model provides a novel digital silk machine of sending, includes control box, DC motor, handle, the response module of punching the card, display screen button, display screen, PC panel, wire reel mounting, send the wire reel, speed sensor, press the silk wheel, send the silk wheel, press the silk pole, current-voltage adjust knob, send a button, two core gas pockets, trachea line current transformer, solenoid valve, data transmission line, hall sensor, circuit board, temperature sensor, humidity transducer, frame, its characterized in that: be equipped with control box, DC motor, handle, PC panel, tacho mechanism, two core gas pockets, trachea line, current transformer in the frame, send the silk dish to pass through the wire reel mounting and be connected with the frame, send the silk dish to set up in same one side of frame with tacho mechanism, be equipped with circuit board, temperature sensor, humidity transducer in the control box, integrated card swiping response module, display screen button, display screen on the PC panel, the tacho mechanism comprises wire pressing wheel, wire feeding wheel, wire pressing rod and hall sensor, wire pressing wheel and the supporting setting of wire feeding wheel, DC motor's main shaft and the hub connection of sending the silk wheel, DC motor and automatic wire feeding button electricity are connected, DC motor, card swiping response module, display screen button, display screen, current voltage adjust knob, automatic wire feeding button, current transformer, solenoid valve, And the data transmission line, the Hall sensor, the temperature sensor and the humidity sensor are all electrically connected with the circuit main board.
Preferably, the supporting shaft of the wire feeding disc adopts a damping structure.
Preferably, the direct current motor adopts stepless regulation, and the current regulation range is as follows: 50-400A.
Preferably, the solenoid valve is a two-position two-way solenoid valve.
The invention has the beneficial effects that: various sensing units are integrated, and all sensitive parameters in the welding process can be acquired, recorded and uploaded in real time; the system is provided with a radio frequency card login system and supports welding personnel to draw a task for welding after swiping the card for login; the digital control of the whole process of data acquisition and analysis, welding task management, personnel, equipment, welding materials and the like can be realized; the welding wire feeder can perform the functions of regulating welding point pressure and welding current, and the numerical values of voltage, current, wire feeding speed and the like can be displayed on the wire feeder in real time; the independent totally-closed box type structural design is adopted, the layout is reasonable, and the working environment of the wire feeding machine core is improved; the wire feeding disc support shaft adopts a damping structure, and the damping change can be adjusted to adapt to the working condition requirement; the wire feeding accuracy is good, the consistency is strong, and the wire feeding is stable; the welding wire material that the welding process produced is convenient for estimate and statistics, and welding efficiency is high, avoids when every section welding wire welding is accomplished the unable phenomenon of using of a small segment welding wire of reservation, has avoided the waste, has practiced thrift the welding wire material.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a right side view of the present invention;
FIG. 4 is a left side view of the present invention;
fig. 5 is a schematic structural diagram of the control box of the present invention.
In the figure: the automatic wire feeding device comprises a control box 1, a direct current motor 2, a handle 3, a card swiping induction module 4, a display screen key 5, a display screen 6, a PC panel 7, a wire reel fixing part 8, a wire feeding reel 9, a speed measuring mechanism 10, a wire pressing wheel 11, a wire feeding wheel 12, a wire pressing rod 13, a current and voltage adjusting knob 14, an automatic wire feeding button 15, a two-core air hole 16, an air pipe 17, a current transformer 18, an electromagnetic valve 19, a data transmission line 20, a Hall sensor 21, a circuit main board 22, a temperature sensor 23, a humidity sensor 24 and a rack 25.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model provides a novel digital wire feeder, including control box 1, direct current motor 2, handle 3, the response module 4 of punching the card, display screen button 5, display screen 6, PC panel 7, wire reel mounting 8, wire reel 9, speed sensor 10, wire pressing wheel 11, wire feeding wheel 12, wire pressing rod 13, current-voltage adjusting knob 14, automatic wire feeding button 15, two core gas holes 16, trachea line 17, current transformer 18, solenoid valve 19, data transmission line 20, hall sensor 21, circuit board 22, temperature sensor 23, humidity transducer 24, frame 25, wherein: the wire feeding plate 9 is connected with the frame 25 through a wire plate fixing part 8, the wire feeding plate 9 and the speed measuring mechanism 10 are arranged on the same side of the frame 25, a circuit main board 22, a temperature sensor 23 and a humidity sensor 24 are arranged in the control box 1, temperature and humidity data are collected through the temperature sensor and the humidity sensor, the data are transmitted to the control box and displayed on the display screen, an operator adjusts the wire feeding speed and knows the working environment conditions according to the temperature and humidity information, the card swiping sensing module 4, the display screen key 5, the display screen 6 are integrated on the PC panel 7, a radio frequency card login system is provided, welding personnel can get tasks to weld after card swiping login is supported, the speed measuring mechanism 10 is composed of a wire pressing wheel 11, a wire feeding wheel 12, a wire pressing rod 13 and a Hall sensor 21, the wire feeding speed is measured through the Hall sensor, the wire pressing wheel 11 and the wire feeding wheel 12 are arranged in a matched mode, welding wires are pressed through the wire pressing wheel and the wire feeding wheel in a matched mode, a main shaft of the direct current motor 2 is connected with a shaft of the wire feeding wheel 12, the direct current motor 2 is electrically connected with an automatic wire feeding button 15, the rotating speed of the motor can be adjusted through adjusting the automatic wire feeding button, and the wire feeding speed is adjusted, the direct current motor 2, the card swiping sensing module 4, the display screen key 5, the display screen 6, a current and voltage adjusting knob 14, the automatic wire feeding button 15, The electromagnetic valve 19, the data transmission line 20, the hall sensor 21, the temperature sensor 23 and the humidity sensor 24 are all electrically connected with the circuit main board 22, the electromagnetic valve 19 is a two-position two-way electromagnetic valve, the supporting shaft of the wire feeding disc 9 adopts a damping structure, the direct current motor 2 adopts stepless regulation, and the current regulation range is as follows: 50-400A, the welding spot voltage and welding current adjusting function can be performed, and the numerical values of voltage, current, wire feeding speed and the like can be displayed on the wire feeder in real time; the independent totally-closed box type structural design is adopted, the layout is reasonable, and the working environment of the wire feeding machine core is improved; the digital control of the whole process of data acquisition and analysis, welding task management, personnel, equipment, welding materials and the like can be realized.
The working principle of the invention is as follows:
before the machine is operated, whether the wiring of each part of the equipment is correct is confirmed, whether the interface of the wire feeder is normally displayed is confirmed, the employee uses the employee card to start the machine, and the key enters a selected work task to work; according to work, voltage can be continuously adjusted, the adjusting range is 15V-50V, current stepless adjustment can be performed, the current adjusting range is 50-400A, a motor is started to drive a wire feeding wheel to rotate to feed wires, a wire pressing wheel is matched with the wire feeding wheel to press the welding wires, the wire feeding speed is stable, the consistency of the wire feeding direction is guaranteed when the wire pressing rod works, the wire feeding speed can be measured in real time through a Hall sensor, wire feeding speed information is transmitted to a circuit board and finally displayed on a display screen, the rotating speed of the motor is adjusted by adjusting an automatic wire feeding button, the wire feeding speed is adjusted, a temperature sensor and a humidity sensor respectively measure temperature and humidity, and a worker adjusts the wire feeding speed according to work environment conditions and work requirements; the independent totally-closed box type structural design is adopted, the layout is reasonable, and the working environment of the wire feeding machine core is improved; the wire feeding disc support shaft adopts a damping structure, and the damping change can be adjusted to adapt to the working condition requirement; after the work is finished, the welding machine is punched and taken off, and a digital control system of the whole process of welding data acquisition and analysis, welding task management, personnel, equipment, welding materials and the like can be realized; all sensitive parameters in the welding process can be collected, recorded and uploaded in real time; the function of adjusting the welding voltage and the welding current (wire feeding speed) can be performed on the wire feeder; the numerical values of voltage, current, wire feeding speed and the like can be displayed on the wire feeder in real time; the wire feeding accuracy is good, the consistency is strong, and the wire feeding is stable; the welding wire material that the welding process produced is convenient for estimate and statistics, and welding efficiency is high, avoids when every section welding wire welding is accomplished the unable phenomenon of using of a small segment welding wire of reservation, has avoided the waste, has practiced thrift the welding wire material.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (4)
1. The utility model provides a novel digital wire feeder, including control box (1), direct current motor (2), handle (3), the response module (4) of punching the card, display screen button (5), display screen (6), PC panel (7), wire reel mounting (8), send wire reel (9), tacho (10), wire pressing wheel (11), send wire wheel (12), wire pressing rod (13), current-voltage regulation knob (14), automatic send a button (15), two core gas pockets (16), trachea line (17), current transformer (18), solenoid valve (19), data transmission line (20), hall sensor (21), circuit board (22), temperature sensor (23), humidity transducer (24), frame (25), its characterized in that: the wire feeding device is characterized in that a control box (1), a direct current motor (2), a handle (3), a PC panel (7), a speed measuring mechanism (10), two core air holes (16), an air pipeline (17) and a current transformer (18) are arranged on the rack (25), the wire feeding disc (9) is connected with the rack (25) through a wire welding disc fixing part (8), the wire feeding disc (9) and the speed measuring mechanism (10) are arranged on the same side of the rack (25), a circuit main board (22), a temperature sensor (23) and a humidity sensor (24) are arranged in the control box (1), a card swiping sensing module (4), a display screen key (5) and a display screen (6) are integrated on the PC panel (7), the speed measuring mechanism (10) is composed of a wire pressing wheel (11), a wire feeding wheel (12), a wire pressing rod (13) and a Hall sensor (21), the wire pressing wheel (11) and the wire feeding wheel (12) are matched, the main shaft of direct current motor (2) and the hub connection of sending silk wheel (12), direct current motor (2) and automatic send a button (15) electricity to be connected, direct current motor (2), the response module of punching the card (4), display screen button (5), display screen (6), current-voltage adjust knob (14), automatic send a button (15), current transformer (18), solenoid valve (19), data transmission line (20), hall sensor (21), temperature sensor (23), humidity transducer (24) all are connected with circuit mainboard (22) electricity.
2. The novel digital wire feeder according to claim 1, wherein: and a supporting shaft of the wire feeding disc (9) adopts a damping structure.
3. The novel digital wire feeder according to claim 1, wherein: the direct current motor (2) adopts stepless regulation, and the current regulation range is as follows: 50-400A.
4. The novel digital wire feeder according to claim 1, wherein: the electromagnetic valve (19) is a two-position two-way electromagnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811511370.6A CN111299908A (en) | 2018-12-11 | 2018-12-11 | Novel digital wire feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811511370.6A CN111299908A (en) | 2018-12-11 | 2018-12-11 | Novel digital wire feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111299908A true CN111299908A (en) | 2020-06-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811511370.6A Pending CN111299908A (en) | 2018-12-11 | 2018-12-11 | Novel digital wire feeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111299908A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372112A (en) * | 2020-12-02 | 2021-02-19 | 南昌大学 | Device for automatically adjusting welding voltage and current |
| CN114289831A (en) * | 2021-12-09 | 2022-04-08 | 江苏孚尔姆焊业股份有限公司 | Wire feeding device for electric welding machine with high stability and wire feeding method thereof |
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| NL7500782A (en) * | 1975-01-23 | 1976-07-27 | Dso Metaloleene | Wire electrode feeder testing - particularly for continuous weld wire |
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| CN103350269A (en) * | 2013-07-03 | 2013-10-16 | 北京昊威德软件有限公司 | Intelligent wire feeder |
| CN208051095U (en) * | 2018-03-04 | 2018-11-06 | 福建普天亿智科技有限公司 | One kind two protects wire feeder of welder |
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2018
- 2018-12-11 CN CN201811511370.6A patent/CN111299908A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL7500782A (en) * | 1975-01-23 | 1976-07-27 | Dso Metaloleene | Wire electrode feeder testing - particularly for continuous weld wire |
| JPS55128353A (en) * | 1979-03-28 | 1980-10-04 | Hitachi Seisen Kk | Manufacture of copper alloy wire |
| CN1665634A (en) * | 2002-07-04 | 2005-09-07 | 弗罗纽斯国际有限公司 | Internal combustion engine |
| US7301124B2 (en) * | 2005-01-26 | 2007-11-27 | Illinois Tool Works Inc. | System and method for coordinating wire feeder motor operation |
| CN102465292A (en) * | 2010-11-08 | 2012-05-23 | 沈阳大陆激光柔性制造技术有限公司 | Intelligent wire feeding machine |
| CN103350269A (en) * | 2013-07-03 | 2013-10-16 | 北京昊威德软件有限公司 | Intelligent wire feeder |
| CN208051095U (en) * | 2018-03-04 | 2018-11-06 | 福建普天亿智科技有限公司 | One kind two protects wire feeder of welder |
Non-Patent Citations (2)
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| L215322: ""VAF4送丝机操作手册https://m.book118.com/html/2017/0407/99228004.shtm"", 《原创力文档》 * |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372112A (en) * | 2020-12-02 | 2021-02-19 | 南昌大学 | Device for automatically adjusting welding voltage and current |
| CN114289831A (en) * | 2021-12-09 | 2022-04-08 | 江苏孚尔姆焊业股份有限公司 | Wire feeding device for electric welding machine with high stability and wire feeding method thereof |
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Application publication date: 20200619 |