CN202815550U - Whole-course monitoring system for technology of wood substrate veneer - Google Patents
Whole-course monitoring system for technology of wood substrate veneer Download PDFInfo
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- CN202815550U CN202815550U CN2012204658543U CN201220465854U CN202815550U CN 202815550 U CN202815550 U CN 202815550U CN 2012204658543 U CN2012204658543 U CN 2012204658543U CN 201220465854 U CN201220465854 U CN 201220465854U CN 202815550 U CN202815550 U CN 202815550U
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Abstract
The utility model relates to a whole-course monitoring system for the technology of wood substrate veneers. The whole-course monitoring system comprises a multi-point information collection system, a data processing and adjusting system and an on-site information feedback system. The multi-point information collection system comprises a multifunctional data collector, an on-site environment data collection device, a material basic data collection device, a production equipment operation data collection device and an information collection device of worker standard operation, wherein the on-site environment data collection device, the material basic data collection device, the production equipment operation data collection device and the information collection device of worker standard operation are connected with the multifunctional data collector. A signal output terminal of the multifunctional data collector is connected with a signal input terminal of the data processing and adjusting system. A signal output terminal of the data processing and adjusting system is connected with a signal input terminal of the on-site information feedback system. The whole-course monitoring system is capable of monitoring various production parameters during a whole process and accurately controlling the parameters in time, thereby ensuring that the technical parameters during the whole process are reasonable and machines run smoothly, improving the quality of products and the production efficiency, and minimizing energy consumption.
Description
Technical field
The utility model relates to wood processing field, particularly a kind of overall monitoring system that pastes decoration panel technique take medium density fiberboard, particieboard as wood substrate.
Background technology
At present, (especially paste panel with thin-board decorative surface at the surface label decoration panel take medium density fiberboard or particieboard as wood substrate, be called for short veneer overlay) time, tend to produce various defectives or quality problems, the reason that produces mainly comprises three aspects, the one, the impact of environmental baseline, thus the i.e. temperature of environment, the humidity variation that changes the basic parameter of the wood substrate that causes and surface lining affects overlay quality; The 2nd, the underlying parameter quality problems of wood substrate and surface lining, medium density fiberboard or surface of chipboard quality mainly are that the size of its surfaceness and thickness deviation are unreasonable etc., and underlying parameter refers to that mainly water percentage, the density on basis is unreasonable etc.; The 3rd, the problem of management of surfacing process process, established technology method, process conditions and operative technique etc. are lack of standardization.Mainly be that parameters (comprising the parameters in environmental parameter, base material and veneer parameter and the technological process) to the veneer overlay workshop cannot be controlled and rational Application accurately after all, lack unified management, thus all kinds of quality problems that cause the veneer overlay process to produce.
Traditional veneer overlay workshop management, to rely on workman's experience that all kinds of parameters are held, by manual record and billboard operation to the various information acquisition and processing, artificial all kinds of parameters of acquisition and processing, its process efficiency is low and make mistakes easily, particularly all can't carry out Real Time Monitoring to production equipment operational factor, environmental parameter and every technical data of workshop, can not make corresponding interaction process to every operational factor, thereby directly affected production efficiency, can't reduce energy consumption, overlay quality can not be guaranteed.
Summary of the invention
The purpose of this utility model is for above-mentioned existing problems and deficiency, providing a kind of considers whole workshop as a whole, all kinds of production datas (parameter) in the whole technological process carried out the whole process monitoring and to control accurately and reasonably use, for workshop provides a manufacturing environment with rapid reaction, flexible, the characteristics that become more meticulous, thus reach Effective Raise production efficiency, reduce energy consumption, guarantee product quality, increase the performance of enterprises and the market competitiveness purpose wood substrate is pasted the overall monitoring system of decoration panel technique.
The technical solution of the utility model is achieved in that
Wood substrate described in the utility model pastes the overall monitoring system of decoration panel technique, be characterized in comprising: the multiple spot information acquisition system, data are processed and dispatching system, the field data feedback system, wherein said multiple spot information acquisition system comprises Multi-functional data collector and the site environment data collector that is connected with the signal input part of this Multi-functional data collector, the material base data collector, production equipment service data harvester, the information collecting device of workman's standard operation process, the signal output part of described Multi-functional data collector and data are processed and the signal input part in the dispatching system is connected, and described data processing is connected with the signal input part of field data feedback system with signal output part in the dispatching system.
Wherein, the front end of above-mentioned Multi-functional data collector is equipped with an embedding data collector that can be connected with the information collecting device of above-mentioned site environment data collector, material base data collector, production equipment service data harvester, workman's standard operation process, and its rear end is provided with a statistical analysis system that can provide according to the data message that collection comes various Efficiency Statistics forms.
For making things convenient for enterprise that various information in the whole production process and data variation aspect are carried out information system management, the signal output part in above-mentioned data processing and the dispatching system also is connected with an enterprise informationization management system.
Above-mentioned site environment data collector comprises environment temperature sensor and ambient humidity sensor.Above-mentioned material base data collector comprises bar code inductor, radio-frequency (RF) identification (being called for short RFID) collector, detector for water content rate, roughness tester and glue viscosity tester.Above-mentioned production equipment service data harvester is comprised of machine data collector and video recording equipment, the information collecting device of above-mentioned workman's standard operation process is formed by video recording equipment, and the signal output interface of described machine data collector and each video recording equipment is connected with Multi-functional data collector respectively.Above-mentioned data are processed and dispatching system comprises that on-site supervision administrative center, playback equipment by computer (abbreviation PC) formation, above-mentioned field data feedback system comprise by sending audio frequency or/and the broadcasting audio amplifier of video information or/and display screen.
The utility model is owing to the multiple spot information acquisition system that adopts by direct facing to manufacture workshop, data are processed and dispatching system, the structure of the overall monitoring system that field data feedback system and enterprise informationization management system etc. form, so that the utility model is when pasting the technique of decoration panel to wood substrate (such as particieboard or fiberboard etc.), can utilize multiple spot information acquisition system in the supervisory system to all kinds of manufacturing parameters in the whole technological process (such as environment, base material, production equipment and workman's operating process etc.) carry out complete monitoring, and process and dispatching system is carried out corresponding checking and analyzing and processing by data, then feed back all kinds of processing to the production scene and adjust the result by the field data feedback system, and the workshop that makes surfacing process can in time be made corresponding rationally adjustment, prepare from base material to guarantee whole technique, the decoration panel splicing, gluing, hot pressing, the technical parameter of the process such as displaying rationally reaches the good operation of machine and guarantees Operating processes specifications, Effective Raise product quality and prevent the product buckling deformation, to guarantee the usability of veneer plate.Simultaneously also since be to all kinds of manufacturing parameters in the whole technological process carry out complete monitoring and carry out in time, accurately control and reasonably using, think that the veneer workshop provides a manufacturing environment with rapid reaction, flexible, the characteristics that become more meticulous, thereby reach Effective Raise production efficiency, reduce energy consumption, increase the purpose of the performance of enterprises and the market competitiveness.The utility model can be widely used in various decoration panel facing technologies field, is particularly suitable for the technical field that wood substrate pastes panel with thin-board decorative surface.
Below in conjunction with accompanying drawing the utility model is further described.
Description of drawings
Fig. 1 is structure of the present utility model and FB(flow block).
Embodiment
As shown in Figure 1, wood substrate described in the utility model pastes the overall monitoring system of decoration panel technique, comprise: the multiple spot information acquisition system, data are processed and dispatching system, the field data feedback system, wherein said multiple spot information acquisition system comprises Multi-functional data collector and the site environment data collector that is connected with the signal input part of this Multi-functional data collector, the material base data collector, production equipment service data harvester, the information collecting device of workman's standard operation process, the signal output part of described Multi-functional data collector and data are processed and the signal input part in the dispatching system is connected, and described data processing is connected with the signal input part of field data feedback system with signal output part in the dispatching system.In concrete production run, the signaling interface of described site environment data collector can be connected with the first signal input end of Multi-functional data collector, the signaling interface of described material base data collector is connected with the secondary signal input end of Multi-functional data collector, described production equipment service data harvester signaling interface is connected with the 3rd signal input part of Multi-functional data collector, and the information collecting device of described workman's standard operation process is connected with the 4th signal input part of Multi-functional data collector.For make the utility model when operation can be more simple, understand, the front end of above-mentioned Multi-functional data collector is equipped with an embedding data collector that can be connected with the information collecting device of above-mentioned site environment data collector, material base data collector, production equipment service data harvester, workman's standard operation process, and its rear end is provided with the statistical analysis system that can provide according to the data message that collection comes various Efficiency Statistics forms.Therefore the utility model is when pasting the technique complete monitoring of decoration panel to wood substrate (such as particieboard or fiberboard etc.), can utilize multiple spot information acquisition system in the supervisory system to all kinds of manufacturing parameters in the whole technological process (such as environment, base material, production equipment and workman's operating process etc.) carry out complete monitoring, and carry out corresponding analysis by data processing and dispatching system and process, then feed back all kinds of results to the production scene by the field data feedback system, prepare from base material to guarantee whole technique, the decoration panel splicing, gluing, hot pressing, the technical parameter of the process such as displaying rationally reaches the good operation of machine and guarantees Operating processes specifications, be intended to improve the quality of products, prevent from producing a mouthful buckling deformation, guarantee the usability of veneer plate.Simultaneously also for the veneer overlay workshop provides a manufacturing environment with rapid reaction, flexible, the characteristics that become more meticulous, effectively improved production efficiency, reduced energy consumption, increased the performance of enterprises and the market competitiveness.For making things convenient for enterprise that various information in the whole production process and data variation aspect are carried out information system management, the signal output part in above-mentioned data processing and the dispatching system also is connected with an enterprise informationization management system (such as company ERP system).Above-mentioned site environment data collector generally is comprised of environment temperature sensor and ambient humidity sensor.Certainly also can also increase some other environmental index collector.The purpose that the utility model is held in real time to the site environment data of machining process is: prevent because environmental parameter in the veneer workshop (such as temperature, humidity) does not satisfy the veneer requirement, cause the distortion of veneer sheet material and produce the defective such as bubble.Above-mentioned material base data collector comprises bar code inductor, RFID collector, detector for water content rate, roughness tester and glue viscosity tester.Also can comprise for the analyzer of measuring base material and decoration panel thickness etc.The materials such as wood substrate in the technological process (particieboard or fiberboard), surface lining (decoration panel) and glue are carried out the mensuration of water percentage, density, surfaceness and gelatin viscosity, are accurate regulation and control and the assurance that guarantees veneer process base material parameter.Above-mentioned production equipment service data harvester is comprised of machine data collector and video recording equipment, the information collecting device of above-mentioned workman's standard operation process forms (such as the video camera two among Fig. 1) by video recording equipment, and the signal output interface of described machine data collector and each video recording equipment is connected with Multi-functional data collector respectively.Video recording equipment in the above-mentioned production equipment service data harvester generally adopts video camera one formation.As can a video camera one and a machine data collector being installed at every equipment of workshop, the machine working time of machine data collector collection site, machine models, travelling speed, operational factor (such as temperature, time and the pressure etc. of press), above-mentioned production equipment comprises machinery and equipment such as sanding, splicing, gluing, hot pressing.To the monitoring of these equipment operating datas, be in order to guarantee that surfacing process rationally reaches machine from base material preparation, decoration panel splicing, gluing, hot pressing, the technical parameter of the process such as displaying and well moves; Standard operation process to the workman is monitored, to guarantee Operating processes specifications.Above-mentioned data are processed and dispatching system comprises that on-site supervision administrative center, playback equipment (such as the display among Fig. 1) by computer (abbreviation PC) formation, above-mentioned field data feedback system comprise by sending audio frequency or/and the broadcasting audio amplifier of video information or/and display screen.General broadcasting audio amplifier and the display screen of adopting combines, the first signal output terminal of described computer and the display screen signal input end in the field data feedback system join at this moment, the secondary signal output terminal of computer and the signal input part of the broadcasting audio amplifier in the field data feedback system join, display in the 3rd signal output part of computer and data processing and the dispatching system joins, and the 4th signal output part of computer is connected with the signal input part at enterprise informationization management system center.The utility model carries out information system management by supervision and management center and field data feedback assembly etc. to the panel overlay workshop, to guarantee in the production run, for the veneer workshop provides real-time every data parameters, and make corresponding analysis and processing, thereby total quality improves the quality of veneer overlay.
Complete monitoring method of the present utility model comprises the steps:
(1), gather production data and carry out efficiency analysis and judge:
Front end by the Multi-functional data collector in the multiple spot information acquisition system gathers environmental data, material base data, production equipment service data and workman's standard operation procedural information of processing site respectively first, with long-range acquisition real-time about all kinds of production datas in the production run, then after carrying out discriminatory analysis by the statistical analysis system of Multi-functional data collector rear end, provide various Efficiency Statistics forms;
(2), the processing of image data and scheduling and information feedback:
All kinds of production datas that above-mentioned Multi-functional data collector will collect are uploaded to the computer (abbreviation PC) of supervision and management center in data processing and the dispatching system, in computer control program make check accordingly with analyzing and processing after (be about to every production run data and be adjusted into all rational design parameters preferably of the production efficiency that can make product and quality), with the result of specifically control by the broadcasting audio amplifier in the field data feedback system or/and display screen converts audio frequency to after the vision signal, feed back to the production scene, the production scene is in time processed, realize wood substrate is pasted the complete monitoring function of decoration panel technique; The computer of supervision and management center also is connected with the enterprise informationization management system on backstage simultaneously, so that various information in the whole production process and data variation aspect are carried out information system management.When every production run data (parameter) when reaching design parameter, this operation is finished corresponding work and is performed the database that relative recording will enter PC automatically, then enters subsequent processing, so cycling.Thereby environmental parameter, material base parameter, machine operational factor and workman's working specification are carried out comprehensive, real-time management, greatly improve the efficient of enterprise, reduce and produce auxiliary work post labour.
In above-mentioned steps (), above-mentioned site environment data acquisition method is metope installation environment temperature measuring device and the ambient humidity tester in the workshop, the data communication device of environment temperature and humidity is crossed wired facility be connected on the Multi-functional data collector and gather.Generally be at the metope different parts in workshop 2-3 environment temperature tester and ambient humidity tester to be installed.Above-mentioned material base data acquisition method is when posting bar code or the induction wood substrate of bar code and panel with thin-board decorative surface incoming inspection, respectively wood substrate and decoration panel are carried out bar code by bar code inductor, RFID collector and confirm and density measurement, by detector for water content rate, surface roughness tester wood substrate and panel with thin-board decorative surface are carried out measurement of water-content coefficient at the scene, workshop simultaneously and the surface of wooden substrate roughness is measured; And by the glue viscosity tester gelatin viscosity is tested automatically, then the material base data communication device of these collections is crossed wired or wireless facility and be uploaded on the Multi-functional data collector and gather.The acquisition method of above-mentioned production equipment service data is at every equipment of workshop video recording equipment (such as video camera) and machine data collector to be installed, with the production machine working time of collection site, machine models, travelling speed, operational factor etc., the acquisition method of above-mentioned workman's standard operation procedural information is to utilize video recording equipment (such as video camera) to catch workman's operating conditions, and convert thereof into video signal transmission to the computer of supervision and management center and in time broadcast by playback equipment (such as display), thereby each production scene of workshop is presented on the video pictures, very clear.This video camera for gathering the workshop video information generally is mounted in machine top, aisle etc. and locates, and its video signal transmission makes things convenient for managerial personnel's Real Time Monitoring to the display of data processing and dispatching system.Compare with simple data analysis, monitoring effect is more directly perceived, and the monitor mode of video monitoring picture and field data synchronous interaction is with the problems of easier discovery production scene.
In the utility model, the signal input interface of the information handling system of the supervision and management center (computer) in the signal output interface of Multi-functional data collector and data processing and the dispatching system joins, the first signal output interface of supervision and management center (computer) and the signal input interface of the on-the-spot display screen in the field data feedback system join, the secondary signal output interface of supervision and management center (computer) and the signal input interface of the Live Audio audio amplifier in the field data feedback system join, and the 3rd signal output interface of supervision and management center (computer) is connected with the signal input interface of the on-the-spot display of Surveillance center.The 4th signal output interface of supervision and management center (computer) is connected with the signal input interface at the management system center of enterprise.The technological process of enterprise informationization management system, production planning and sequencing, the visual picture and text of BOM information and production scene are after computer for analysis is processed, by computer issue production scene information command; Send Voice ﹠ Video information via supervision and management center (computer) through display screen (generally being LED display) and broadcasting audio amplifier, realize the monitoring function of veneer process.
Above-mentioned Multi-functional data collector input end in the utility model is connected with information collecting devices such as environment temperature sensor, ambient humidity sensor, detector for water content rate, roughness tester, viscosity tester, video camera and machine data collectors by wired; Be connected with bar code inductor, RFID collector by wireless; The output terminal of multifunctional information collector is connected with the input end of supervision and management center by wired; The output terminal of supervision and management center is connected with display screen by wired with on-the-spot broadcast system; Simultaneously, be connected with the information management backstage enterprise informationization management system of enterprise by wired.
The utility model is in concrete operating process, can allow first the workman before entering the veneer workshop, need the swipe the card ID (identity number) card of zone brush oneself at the ID of Multi-functional data collector, then use the induction bar code on the bar code inductor scanning manufacture order, at this moment, operation information will record the database into computer automatically, and the workman can carry out production operation.The workman at first passes through environment temperature tester and ambient humidity tester test environment parameter in the operating process, and uploads Multi-functional data collector by non-wireless means; Then the material base data message is uploaded Multi-functional data collector by detector for water content rate, roughness tester, glue viscosity tester; Gather by field camera and the machine data collector operational factor to all kinds of machinery and equipment according to the basic craft course of veneer again, when machine parameter reaches design parameter, this operation finishes corresponding work and relative recording will enter computer data automatically, then enter subsequent processing, so cycling.Thereby environmental parameter, material base parameter, machine operational factor and workman's working specification are carried out comprehensive, real-time management, greatly improve the efficient of enterprise, reduce and produce auxiliary work post labour.
Above-mentioned data are processed with dispatching system except passing through supervision and management center, outside the information that responsible processing and record data acquisition system provide, simultaneously, also be connected with the background management system of enterprise, the aspects such as technological process, the visual picture and text of material change procedure and production scene are managed.Its method is that the computer expert by Surveillance center crosses process management, can determine technological process and the technological procedure of veneer, sets up technological standards, definition production technology parameters index, and the in time reason of changes, situation of change etc. of feedback, record production technology; Data parameters (water percentage, density) to the Back ground Information of material is carried out field verification, simultaneously, the variation of the on-the-spot processing of material rear surface parameter is monitored etc.; And each production scene, production scene is presented on the video pictures, simultaneously in real time Overlapping display to the related data of machine, visualized management, directly perceived, effective, very clear.
Although the utility model is to describe with reference to specific embodiment, this description and not meaning that is construed as limiting the utility model.With reference to description of the present utility model, other of the disclosed embodiments change, and all can expect for those skilled in the art, and this variation should belong in the affiliated claim limited range.
Claims (7)
1. a wood substrate pastes the overall monitoring system of decoration panel technique, it is characterized in that comprising: the multiple spot information acquisition system, data are processed and dispatching system, the field data feedback system, wherein said multiple spot information acquisition system comprises Multi-functional data collector and the site environment data collector that is connected with the signal input part of this Multi-functional data collector, the material base data collector, production equipment service data harvester, the information collecting device of workman's standard operation process, the signal output part of described Multi-functional data collector is processed with described data and the signal input part in the dispatching system is connected, and described data processing is connected with the signal input part of field data feedback system with signal output part in the dispatching system.
2. described wood substrate pastes the overall monitoring system of decoration panel technique according to claim 1, the front end that it is characterized in that above-mentioned Multi-functional data collector is equipped with an embedding data collector that can be connected with the information collecting device of above-mentioned site environment data collector, material base data collector, production equipment service data harvester, workman's standard operation process, and its rear end is provided with the statistical analysis system that can provide according to the data message that collection comes various Efficiency Statistics forms.
3. described wood substrate pastes the overall monitoring system of decoration panel technique according to claim 1, it is characterized in that the signal output part in above-mentioned data processing and the dispatching system also is connected with enterprise informationization management system.
According to claim 1 and 2 or 3 described wood substrates paste the overall monitoring system of decoration panel techniques, it is characterized in that above-mentioned site environment data collector comprises environment temperature sensor and ambient humidity sensor.
According to claim 1 and 2 or 3 described wood substrates paste the overall monitoring system of decoration panel techniques, it is characterized in that above-mentioned material base data collector comprises bar code inductor, radio-frequency (RF) identification collector, detector for water content rate, roughness tester and glue viscosity tester.
According to claim 1 and 2 or 3 described wood substrates paste the overall monitoring system of decoration panel techniques, it is characterized in that above-mentioned production equipment service data harvester is comprised of machine data collector and video recording equipment, the information collecting device of above-mentioned workman's standard operation process is formed by video recording equipment, and the signal output interface of described machine data collector and each video recording equipment is connected with Multi-functional data collector respectively.
According to claim 1 and 2 or 3 described wood substrates paste the overall monitoring system of decoration panel techniques, it is characterized in that above-mentioned data are processed and dispatching system comprises on-site supervision administrative center, the playback equipment that is made of computer, above-mentioned field data feedback system comprise by sending audio frequency or/and the broadcasting audio amplifier of video information or/and display screen.
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| CN2012204658543U CN202815550U (en) | 2012-09-13 | 2012-09-13 | Whole-course monitoring system for technology of wood substrate veneer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102902250A (en) * | 2012-09-13 | 2013-01-30 | 汕头市宜华家具有限公司 | Whole-process monitoring system and monitoring method of process for sticking veneer on wood base material |
| CN103823426A (en) * | 2013-11-11 | 2014-05-28 | 广东省宜华木业股份有限公司 | Visual monitoring and display method for wooden furniture manufacture process digital management platform |
-
2012
- 2012-09-13 CN CN2012204658543U patent/CN202815550U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102902250A (en) * | 2012-09-13 | 2013-01-30 | 汕头市宜华家具有限公司 | Whole-process monitoring system and monitoring method of process for sticking veneer on wood base material |
| CN103823426A (en) * | 2013-11-11 | 2014-05-28 | 广东省宜华木业股份有限公司 | Visual monitoring and display method for wooden furniture manufacture process digital management platform |
| CN103823426B (en) * | 2013-11-11 | 2016-08-17 | 广东省宜华木业股份有限公司 | The visual control display packing of wooden furniture manufacturing process Digitalized management platform |
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Granted publication date: 20130320 Termination date: 20170913 |