CN207397071U - Dyeing apparatus condition monitoring system based on Internet of Things - Google Patents
Dyeing apparatus condition monitoring system based on Internet of Things Download PDFInfo
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- CN207397071U CN207397071U CN201820365899.0U CN201820365899U CN207397071U CN 207397071 U CN207397071 U CN 207397071U CN 201820365899 U CN201820365899 U CN 201820365899U CN 207397071 U CN207397071 U CN 207397071U
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- dyeing apparatus
- internet
- things
- sensor
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Abstract
The utility model is related to a kind of dyeing apparatus condition monitoring systems based on Internet of Things, including multiple data sampling sensors, are arranged on monitored dyeing apparatus；Multiple controllers are corresponded with monitored dyeing apparatus, the Internet of Things network communication or directly communicate that each controller and each data sampling sensor on corresponding dyeing apparatus are made up of sensor；Head station is controlled, is communicated by Internet of Things network with each controller；Cloud service platform directly communicates with Internet of Things network.The utility model is monitored each dyeing apparatus using automatic data collection and the automatic transmission mode of data, use controller, control platform and the progressive internet of things monitoring system of cloud service platform, monitor critical data in real time, it can be checked at the first time by controller when breaking down, or it is sent to the user terminal and is reminded by cloud service platform, using convenience, suitable for large-scale promotion application.
Description
Technical field
The utility model is related to internet of things field more particularly to dyeing apparatus monitoring technology fields, in particular to one
Dyeing apparatus condition monitoring system of the kind based on Internet of Things.
Background technology
The dyeing equipment manufacture in China is overall also relatively backward at present, and dyeing and finishing equips product mostly with added value is low, technology
Based on the low low-end product of content.Domestic printing and dyeing enterprise the degree of automation mostly is low, and production built-in unit shortage interconnects.System
The real-time production data at the scene of making is connected not in time with upper strata plan control, causes temporal delay, so as to extend production
Cycle causes damages indirectly.The dyeing and finishing equipment auto upgrading transformation of existing printing and dyeing manufacturing enterprise is trend of the times.
In the prior art, when a workshop has many identical dyeing apparatus to be arranged together, noise is bigger, and works as
A wherein dyeing apparatus in process of production, when exception occur and sending alarm sound, is not easy which platform machine therein differentiated
Device breaks down, and if only a kind of flashing light alarm when be not easy to cause operation employee's note that still usually alarm exists
Just finish in very short time, so result in low-quality substandard product and qualified products together mixed flow into flowing in finished product
Go out, so that substandard product flows to market, so can bring about unexpected consequence, additionally, due in production process, grasp
The dyeing apparatus of failure is not easily found as personnel, makes troubleshooting very inconvenient.
Utility model content
The purpose of the utility model is to overcome the shortcomings that the above-mentioned prior art, provide a kind of dyeing apparatus based on Internet of Things
Condition monitoring system is monitored each dyeing apparatus using automatic data collection and the automatic transmission mode of data, structure
Simply, using convenience, suitable for large-scale promotion application.
To achieve these goals, the utility model has following form：
The dyeing apparatus condition monitoring system based on Internet of Things, the system comprises：
Multiple data sampling sensors are arranged on monitored dyeing apparatus；
Multiple controllers, correspond with monitored dyeing apparatus, and each controller is set with corresponding printing and dyeing
Standby upper each data sampling sensor communicates；
Head station is controlled, is communicated by Internet of Things network with each controller；
Process monitoring sensor includes temperature sensor, water flowmeter and/or pressure sensor；
Energy consumption monitoring sensor includes digital electric meter and wireless communication module, and digital electric meter and wireless communication module are led to
Letter；
Cloud service platform is communicated by Internet of Things network with target data sensor or the controller.
Optionally, the system also includes：User terminal communicates with the cloud service platform.
Optionally, the user terminal includes PC computers and/or mobile terminal.
Optionally, each controller includes Industrial touch screen all-in-one machine and PLC controller, the Industrial touch screen all-in-one machine
Communicate with the PLC controller, the PLC controller by Internet of Things network or directly on corresponding dyeing apparatus
Each data sampling sensor communicate.
Optionally, it is described that head station is controlled to control head station for ERP.
Optionally, the data sampling sensor includes device status monitoring sensor, process monitoring sensor and energy consumption
Monitoring sensor.
Optionally, the device status monitoring sensor be vibration noise sensor or electromagnetic noise sensor, it is described to set
Standby condition monitoring sensors are arranged at the inside of corresponding dyeing apparatus.
Using the dyeing apparatus condition monitoring system based on Internet of Things of the utility model, automatic data collection sum number is utilized
Each dyeing apparatus is monitored according to automatic transmission mode, is passed layer by layer using controller, control platform and cloud service platform
Into internet of things monitoring system, monitor critical data in real time, can be checked at the first time by controller when breaking down,
Or be sent to the user terminal and reminded by cloud service platform, it is simple in structure, using conveniently, answered suitable for large-scale promotion
With.
Description of the drawings
Fig. 1 is the structure diagram of the dyeing apparatus condition monitoring system based on Internet of Things of the utility model.
Specific embodiment
In order to more clearly describe the technology contents of the utility model, come with reference to specific embodiment into traveling one
The description of step.
To achieve these goals, the utility model is equipped with Various types of data acquisition sensing in factory on the dye vat of printing and dyeing
Device, for equipment state, energy consumption monitoring etc..Each dye vat is equipped with an Industrial touch screen all-in-one machine and a PLC.Touch-screen phase
When in PC, for setting all kinds of parameters and the processing step in PLC, and real-time display is monitored the state of device.PLC is responsible for control
Action component on the dye vats such as motor processed, valve.
All data sampling sensors and all set of Industrial touch screen all-in-one machines and PLC form an Internet of Things
Network.
All Industrial touch screen all-in-one machines can be by control head station via Internet of Things network-control, can also be via including data
Internet of Things network is read from individual data acquisition sensor.In addition, cloud service platform is equipped in inquiry user's ownership in enterprise
On the premise of limit, it can read in the data for the single or multiple data sampling sensors specified and Industrial touch screen all-in-one machine
Acquired and processing data, provide inquiry service to the user, and such as corresponding technical process of lot number of each cloth, heating adds
The information such as water process, device numbering, operating personnel.
Specifically, the structure of the dyeing apparatus condition monitoring system based on Internet of Things as shown in Figure 1 for the utility model
Schematic diagram.
The dyeing apparatus condition monitoring system based on Internet of Things, the system comprises：
Multiple data sampling sensors are arranged on monitored dyeing apparatus；
Multiple controllers, correspond with monitored dyeing apparatus, and each controller is set with corresponding printing and dyeing
Standby upper each data sampling sensor communicates with the Internet of Things network of data sampling sensor composition, is used for
Receive the data that each data pick-up on corresponding dyeing apparatus is gathered；
Control head station, communicate with Internet of Things network, for obtain real time data on data sampling sensor or
Stored data on controller；
Process monitoring sensor includes temperature sensor, water flowmeter and/or pressure sensor；
Energy consumption monitoring sensor includes digital electric meter and wireless communication module, and digital electric meter and wireless communication module are led to
Letter；
Cloud service platform, and Internet of Things network direct communication, for obtaining the data on the data pick-up of user's needs.
Wherein, the monitoring part on every dyeing apparatus is all to carry wireless communication module (zigbee), passes through Internet of Things
Topology Control Algorithm builds self-organizing network, and communication module had not only been responsible for the task of routing, but also was responsible for collecting data simultaneously from sensor
The task of transmission.Touch-screen+PLC also serves as a module and is connected in Internet of Things, mainly gathers corresponding equipment by Internet of Things
Monitoring information, and control execution unit accordingly.All monitoring parts+(touch-screen+PLC) module composition in the utility model
One complete Internet of Things network.
In the embodiment, enterprise ERP directly inquires about data by the Internet of Things, and passes through in the case of unattended
(touch-screen+PLC) module indirect control execution unit.Enterprise's cloud service platform can also be directly accessed object by 6lbr schemes
Networking carries out data query, and advantage is directly to be communicated with purpose data source sensor, and acquisition Data Data is irredundant, leads to
It interrogates efficient.
In a kind of optional embodiment, the system also includes：User terminal is led to the cloud service platform
Letter, can also can actively send number in the status data of each dyeing apparatus of user terminal checking monitoring, cloud service platform
Alarm signal is sent to user terminal according to user terminal or when breaking down.
In a kind of optional embodiment, the user terminal includes PC computers and/or mobile terminal.
In a kind of optional embodiment, each controller includes Industrial touch screen all-in-one machine and PLC controllers,
The Industrial touch screen all-in-one machine communicates with the PLC controller, in the PLC controller and corresponding dyeing apparatus
Each data sampling sensor communicates.
It is described to control head station as ERP (Enterprise Resource in a kind of optional embodiment
Planning, Enterprise Resources Plan) control head station.In a kind of optional embodiment, the data sampling sensor includes
Device status monitoring sensor, process monitoring sensor and energy consumption monitoring sensor.
Wherein, device status monitoring sensor：That is machine noise detection sensor is made an uproar by detecting the vibration inside machine
Acoustic or electrical magnetic noise judges the operating status of equipment；
Process monitoring sensor：Judge that printing and dyeing are set by temperature sensor, water flowmeter, pressure sensor to combine
The situation up to standard of standby each step；
Energy consumption monitoring sensor：The as precision digital ammeter (band wireless communication unit) of dyeing apparatus configuration, to entirety
Energy consumption is measured and evaluated and tested.
Using the dyeing apparatus condition monitoring system based on Internet of Things of the utility model, automatic data collection sum number is utilized
Each dyeing apparatus is monitored according to automatic transmission mode, is passed layer by layer using controller, control platform and cloud service platform
Into internet of things monitoring system, monitor critical data in real time, can be checked at the first time by controller when breaking down,
Or be sent to the user terminal and reminded by cloud service platform, it is simple in structure, using conveniently, answered suitable for large-scale promotion
With.
In this description, the utility model is described with reference to its specific embodiment.It but it is clear that still can be with
The spirit and scope that various modification can be adapted and converts without departing from the utility model.Therefore, specification and drawings should be considered as
It is illustrative and not restrictive.
Claims (7)
1. a kind of dyeing apparatus condition monitoring system based on Internet of Things, which is characterized in that the system comprises：
Multiple data sampling sensors are arranged on monitored dyeing apparatus；
Multiple controllers are corresponded with monitored dyeing apparatus, on each controller and corresponding dyeing apparatus
Each data sampling sensor communicate；Head station is controlled, is carried out by Internet of Things network and each controller
Communication, process monitoring sensor include temperature sensor, water flowmeter and/or pressure sensor, energy consumption monitoring sensor bag
Digital electric meter and wireless communication module are included, digital electric meter and wireless communication module communicate；
Cloud service platform is communicated by Internet of Things network with target data sensor or the controller.
2. the dyeing apparatus condition monitoring system according to claim 1 based on Internet of Things, which is characterized in that the system
It further includes：User terminal communicates with the cloud service platform.
3. the dyeing apparatus condition monitoring system according to claim 2 based on Internet of Things, which is characterized in that the user
Terminal includes PC computers and/or mobile terminal.
4. the dyeing apparatus condition monitoring system according to claim 1 based on Internet of Things, which is characterized in that each described
Controller includes Industrial touch screen all-in-one machine and PLC controller, and the Industrial touch screen all-in-one machine is led to the PLC controller
Letter, the PLC controller communicate with each data sampling sensor on corresponding dyeing apparatus.
5. the dyeing apparatus condition monitoring system according to claim 1 based on Internet of Things, which is characterized in that the control
Head station controls head station for ERP.
6. the dyeing apparatus condition monitoring system according to claim 1 based on Internet of Things, which is characterized in that the data
Gathering sensor includes device status monitoring sensor, process monitoring sensor and energy consumption monitoring sensor.
7. the dyeing apparatus condition monitoring system according to claim 1 based on Internet of Things, which is characterized in that the equipment
Condition monitoring sensors are vibration noise sensor or electromagnetic noise sensor, and the device status monitoring sensor is arranged at institute
The inside of corresponding dyeing apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820365899.0U CN207397071U (en) | 2018-03-16 | 2018-03-16 | Dyeing apparatus condition monitoring system based on Internet of Things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820365899.0U CN207397071U (en) | 2018-03-16 | 2018-03-16 | Dyeing apparatus condition monitoring system based on Internet of Things |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207397071U true CN207397071U (en) | 2018-05-22 |
Family
ID=62324397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820365899.0U Expired - Fee Related CN207397071U (en) | 2018-03-16 | 2018-03-16 | Dyeing apparatus condition monitoring system based on Internet of Things |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207397071U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109811494A (en) * | 2019-03-22 | 2019-05-28 | 宿州德源服装有限公司 | System is used in a kind of printing and dyeing of fabric |
| CN110471381A (en) * | 2019-08-19 | 2019-11-19 | 绍兴数纺科技有限公司 | A kind of printing and dyeing industry internet platform, equipment and system |
-
2018
- 2018-03-16 CN CN201820365899.0U patent/CN207397071U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109811494A (en) * | 2019-03-22 | 2019-05-28 | 宿州德源服装有限公司 | System is used in a kind of printing and dyeing of fabric |
| CN109811494B (en) * | 2019-03-22 | 2021-11-23 | 山东圣梵尼服饰股份有限公司 | System for printing and dyeing fabric |
| CN110471381A (en) * | 2019-08-19 | 2019-11-19 | 绍兴数纺科技有限公司 | A kind of printing and dyeing industry internet platform, equipment and system |
| CN110471381B (en) * | 2019-08-19 | 2021-11-05 | 绍兴数纺科技有限公司 | Printing and dyeing industry internet platform, equipment and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180522 Termination date: 20190316 |