CN203299287U - Water heater detection apparatus - Google Patents

Water heater detection apparatus Download PDF

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Publication number
CN203299287U
CN203299287U CN2013202065143U CN201320206514U CN203299287U CN 203299287 U CN203299287 U CN 203299287U CN 2013202065143 U CN2013202065143 U CN 2013202065143U CN 201320206514 U CN201320206514 U CN 201320206514U CN 203299287 U CN203299287 U CN 203299287U
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water heater
fault
operation data
unit
detection device
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CN2013202065143U
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刘绪强
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Haier Group Corp
Qingdao Haier Technology Co Ltd
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Haier Group Corp
Qingdao Haier Technology Co Ltd
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Abstract

本实用新型提供了一种热水器检测装置,运行数据采集部件,用于采集热水器各部件的运行数据;信息传输单元,与所述运行数据采集部件相连接,用于将所述运行数据传输转发输出;故障分析处理单元,与所述信息传输单元连接,用于依据所述运行数据判断热水器各部件故障,并生成故障信息;多媒体装置,与所述故障分析处理单元相连接,用于进行故障信息提示。由上,通过对热水器各部件的运行数据进行监控,在热水器整机试验过程或是在热水器出现故障的返修查询故障原因的过程中,可准确确定故障源,方便检修。

Figure 201320206514

The utility model provides a water heater detection device, an operation data acquisition part for collecting the operation data of each part of the water heater; an information transmission unit connected with the operation data acquisition part for forwarding and outputting the operation data transmission The fault analysis and processing unit is connected with the information transmission unit, and is used to judge the fault of each component of the water heater according to the operation data, and generates fault information; the multimedia device is connected with the fault analysis and processing unit, and is used to perform fault information hint. From the above, by monitoring the operation data of each component of the water heater, the source of the fault can be accurately determined during the test process of the whole water heater or during the repair of the water heater to find out the cause of the fault, which is convenient for maintenance.

Figure 201320206514

Description

The water heater pick-up unit
Technical field
The utility model relates to a kind of water heater pick-up unit.
Background technology
The internal components of electric heater is generally by the water heater master control borad, relay, the heating rod that connect successively, and the control panel, temperature sensor and the flow sensor that are connected with the water heater master control borad respectively.The steering order that water heater master control borad User sets by control panel, control switching into the water yield and relay in conjunction with the testing result of temperature sensor and flow sensor.
When water heater breaks down,, because the incipient fault reason is a lot, often can only adopt the instruments such as multimeter to carry out manual measurement, device is changed one by one the modes such as eliminating; And if when problem occurs, personnel are not at the scene, causing can't analyzing failure cause, thereby affects the abnormal quick investigation of water heater.
The utility model content
In view of this, fundamental purpose of the present utility model is, a kind of water heater pick-up unit is provided, monitor by the service data to each parts of water heater, in water heater overall test process or in the process of reprocessing the inquiry failure cause that water heater breaks down, can accurately determine the source of trouble, convenient maintenance.
Water heater pick-up unit provided by the utility model comprises:
The service data acquisition component, for the service data that gathers each parts of water heater;
Information transmission unit, be connected with the service data acquisition component, is used for described service data transmission is forwarded output;
The fault analysis and handling unit, be connected with described information transmission unit, is used for according to described service data, and each unit failure of judgement water heater, and generate failure message;
Multimedia device, be connected with described fault analysis and handling unit, is used for carrying out the failure message prompting.
By upper, monitor by the service data to each parts of water heater,, in water heater overall test process or in the process of reprocessing the inquiry failure cause that water heater breaks down, can automatically determine the source of trouble, convenient maintenance.
Optionally, described service data acquisition component comprises:
The AC voltage sampling unit, be connected with power supply with the heating rod of water heater respectively, is used for gathering the voltage of supplying with heating rod;
The DC voltage collecting unit, be connected the instruction input end with the temperature sensor of water heater respectively and be connected with flow sensor, be used for gathering the voltage of the expression steering order that described sensor receives;
The pulse collection unit, be connected with the flow sensor of water heater, is used for the pulse information of the expression discharge that the acquisition stream quantity sensor detects;
The current acquisition unit, all be connected with each parts in the water heater working parts, is used for gathering respectively the working current of each parts.
By upper, by detecting respectively the operating voltage of water heater working parts, working current and control level etc., realize the quality inspection process before water heater dispatches from the factory or in the rework process that water heater breaks down, accurately definite source of trouble, conveniently overhaul.
Optionally, described fault analysis and handling unit comprises:
Communication module, with described information transmission unit communication connection;
Memory module, store the standard service data of each parts in water heater;
The fault judge module, be connected with communication module, is used for according to service data, transfers content that memory module stores and judge the fault of each parts.
Optionally, described information transmission unit and communication module comprise serial communication modular and/or wireless communication module.
Preferably, described wireless communication module comprises successively modulus conversion chip, information encoding-decoding chip, modem chip and the antenna that connects, be used for the judged result of described fault analysis and handling unit encode, modulation treatment, export with wireless.
, by upper, be applicable to water heater self and determine that the source of trouble and remote control terminal obtain the determined source of trouble.
Better, described multimedia device comprises display screen and loudspeaker at least.
Description of drawings
Fig. 1 is the principle schematic of the utility model water heater pick-up unit and water heater.
Embodiment
The utility model water heater pick-up unit detects by the service data to each parts of water heater,, in water heater overall test process or in the process of reprocessing the inquiry failure cause that water heater breaks down, can accurately determine the source of trouble, convenient maintenance.With reference to the accompanying drawings the embodiment of water heater pick-up unit described in the utility model is described in detail.
Water heater 11 comprises water heater master control borad 115 and the control panel 116 that is arranged at outer cover of water heater, is arranged at heating rod 111, temperature sensor 112 and flow sensor 113 in water heater liner.
Described control panel 116, temperature sensor 112 are connected with flow sensor and are connected with water heater master control borad 115 respectively, described heating rod 111 is connected with water heater master control borad 115 by relay (not shown), water heater master control borad 115 is according to the instruction of control panel 116, and the Data Control relay that gathers in conjunction with temperature sensor 112 and flow sensor 113 opens and closes.Its annexation, fixed form and the control mode of said apparatus is all identical with electric heater in prior art, repeats no more.
Wherein, the heating rod 111 in water heater 11 adopts the 220V Alternating Current Power Supply, and miscellaneous part adopts 5V or 12V direct current supply.
Water heater pick-up unit 12 comprises and connects successively service data acquisition component, communication parts 125, fault analysis and handling unit 126 and multimedia device 127, also comprises to the power supply unit (not shown) of said apparatus power supply.
Described power supply unit is used for rectification is carried out in the input of the AC power of outside 220V, filtering, output 5V or 12V DC voltage after voltage stabilizing.
As shown in Figure 1, the service data acquisition component is used for gathering the service data of water heater 11.Better, each device in described service data acquisition component all is connected with the corresponding component of water heater 11 by welding manner, and specifically, described service data acquisition component comprises:
AC voltage sampling unit 121, receive respectively on the power supply measurement point of the power supply measurement point of heating rod 111 in water heater 11 and electric heater 11, is used for gathering the alternating current of outside 220V and the supply voltage of heating rod 111.
DC voltage collecting unit 122, be connected with temperature sensor 112, flow sensor 113 and relay respectively, is used for gathering the steering order (being high level or low level) that above-mentioned parts receive, and direct current supply voltage.
Pulse collection unit 123, be connected with flow sensor 113, is used for the DC voltage of acquisition stream quantity sensor 113 output terminals by the monitoring measurement point, and DC voltage is converted to corresponding discharge information.
Current acquisition unit 124, be connected with the associated components that needs in water heater 11, is used for detecting respectively the working current of associated components.
Information transmission unit 125, be connected with described AC voltage sampling unit 121, DC voltage collecting unit 122, pulse collection unit 123, current acquisition unit 124 and temperature sensor 112 respectively, be used for the service data that said units gathers is changed and exported.
Described information transmission unit 125 comprises serial communication modular and wireless communication module.
Wherein, serial communication modular is used for the service data information of the water heater 11 that AC voltage sampling unit 121, DC voltage collecting unit 122, pulse collection unit 123 and current acquisition unit 124 are gathered and carries out baud rate self-adapting, transfers to fault analysis and handling unit 126.
Wireless communication module comprises successively modulus conversion chip, information encoding-decoding chip, modem chip and the antenna that connects, be used for the judged result of hereinafter described fault analysis and handling unit 126 encode, modulation treatment, export with wireless.
Fault analysis and handling unit 126, by information transmission unit 125 and the communication connection of service data acquisition component, be used for judging that the service data of water heater 11 is whether in safe range, and according to judged result, feed back to information transmission unit 125, when breaking down, control multimedia device 127 and carry out the fault prompting.
Accordingly, 126 inside, fault analysis and handling unit comprise the fault judge module, and connected communication module and memory module (all not shown).The service data information of the water heater 11 that communication module reception information transmission unit 125 transmits, the standard service data that the fault judge module is stored according to memory module judges, if break down, failure message is fed back to information transmission unit 125, by information transmission unit 125, transfer to respectively Terminal Server Client (not shown) and multimedia device 127.
The function of described fault analysis and handling unit 126 can be the circuit realization of AT89V52 chip by comprising model.The basic comparing function that this realizes for single-chip microcomputer, repeat no more.
For instance, if during water heater 11 power cut-off, heating rod 111 starts voluntarily.The heating rod supply voltage that gathers according to AC voltage sampling unit 121 of fault analysis and handling unit 126 (220V is that heating rod heating, 0V are stopped heating); The steering order that water heater master control borad 115 is exported to relay (adhesive of high level pilot relay, low level control relay disconnect); The set of relay, reset mode (set be "on" position, reset be off-position) failure judgement source.If water heater master control borad 115 output high level, the source of trouble is water heater master control borad 115; If otherwise water heater master control borad 115 output low levels, and relay resets, and the source of trouble is relay.
Again for instance, during water heater 11 work, heating rod 111 starts, and water temperature is unchanged.Fault analysis and handling unit 126 judges at first as described above whether water heater master control borad 115 or relay are the source of trouble, if be not all the source of trouble, judge the relevant service data of temperature sensor 112 and heating rod 111, comprise water temperature information that temperature sensor 112 detects and the alternating voltage of DC voltage and heating rod 111.The threshold value if the DC voltage of temperature sensor 112 is above standard, temperature sensor 112 is the source of trouble; If the DC voltage of temperature sensor 112 is in level threshold value, water heater master control borad 115 is the source of trouble.If the alternating voltage of heating rod 111 exceeds level threshold value, heating rod 111 is the source of trouble.
Fault analysis and handling unit 126 is uploaded to multimedia device 127 with detected failure message by information transmission unit 125.Described multimedia device 127 comprises display screen, loudspeaker, according to different faults information, shows and broadcasts alarm sound.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (6)

1.一种热水器检测装置,其特征在于,包括:  1. A water heater detection device, characterized in that it comprises: 运行数据采集部件,用于采集热水器各部件的运行数据;  Operational data collection part, used to collect the operation data of each part of the water heater; 信息传输单元(125),与运行数据采集部件相连接,用于将所述运行数据转发输出;  An information transmission unit (125), connected with the operation data acquisition component, for forwarding and outputting the operation data; 故障分析处理单元(126),与所述信息传输单元(125)连接,用于依据所述运行数据,判断热水器各部件故障,并生成故障信息;  A failure analysis processing unit (126), connected to the information transmission unit (125), is used to judge the failure of each component of the water heater according to the operation data, and generate failure information; 多媒体装置(127),与所述故障分析处理单元(126)连接,用于依据所述故障信息进行故障提示。  The multimedia device (127) is connected with the fault analysis and processing unit (126), and is used for prompting faults according to the fault information. the 2.根据权利要求1所述的热水器检测装置,其特征在于,所述运行数据采集部件包括:  2. The water heater detection device according to claim 1, characterized in that, the operation data acquisition component comprises: 交流电压采集单元(121),分别与热水器的加热棒和供电电源连接,用于采集供给加热棒、电源的电压;  The AC voltage acquisition unit (121) is connected with the heating rod and the power supply of the water heater respectively, and is used to collect the voltage supplied to the heating rod and power supply; 直流电压采集单元(123),分别与热水器的温度传感器或继电器控制端连接,用于采集所述传感器的电压值和控制指令的电压;  A DC voltage acquisition unit (123) is connected to the temperature sensor or the relay control end of the water heater respectively, and is used to collect the voltage value of the sensor and the voltage of the control command; 脉冲采集单元(122),与热水器的流量传感器连接,用于采集流量传感器所检测的表示水流量的脉冲信息;  A pulse acquisition unit (122), connected with the flow sensor of the water heater, is used to collect the pulse information indicating the water flow detected by the flow sensor; 电流采集单元(124),与热水器中相关部件连接,用于分别采集各相关部件的工作电流。  The current collecting unit (124) is connected with relevant components in the water heater, and is used to separately collect the working current of each relevant component. the 3.根据权利要求1所述的热水器检测装置,其特征在于,所述故障分析处理单元(126)包括:  3. The water heater detection device according to claim 1, characterized in that, the fault analysis and processing unit (126) comprises: 通信模块,与所述信息传输单元通信连接;  A communication module, connected in communication with the information transmission unit; 存储模块,存储有热水器中各部件的标准运行数据;  The storage module stores the standard operating data of each component in the water heater; 故障判断模块,与通信模块连接,用于依据运行数据,调取存储模块所存储的内容判断各部件的故障。  The fault judging module is connected with the communication module, and is used for judging the faults of each component based on the operating data and calling the content stored in the storage module. the 4.根据权利要求1所述的热水器检测装置,其特征在于,所述信息传输单元(125)包括串口通信模块和/或无线通信模块。  4. The water heater detection device according to claim 1, characterized in that the information transmission unit (125) includes a serial port communication module and/or a wireless communication module. the 5.根据权利要求4所述的热水器检测装置,其特征在于,所述 无线通信模块包括依次连接的模数转换芯片、信息编解码芯片、调制解调芯片和天线,用于将所述故障分析处理单元(126)的判断结果进行编码、调制处理,以无线形式输出。  5. The water heater detection device according to claim 4, wherein the wireless communication module includes an analog-to-digital conversion chip, an information codec chip, a modem chip and an antenna connected in sequence, for analyzing the fault The judgment result of the processing unit (126) is encoded and modulated, and output in a wireless form. the 6.根据权利要求1所述的热水器检测装置,其特征在于,所述多媒体装置(127)至少包括显示屏和扬声器。  6. The water heater detection device according to claim 1, characterized in that the multimedia device (127) at least includes a display screen and a speaker. the
CN2013202065143U 2013-04-22 2013-04-22 Water heater detection apparatus Expired - Lifetime CN203299287U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103616870A (en) * 2013-11-27 2014-03-05 中山华帝燃具股份有限公司 Remote control's electric water heater fault diagnosis system
CN104238550A (en) * 2014-10-14 2014-12-24 威海北洋光电信息技术股份公司 Intelligent detector for control panel of gas water heater
CN111288664A (en) * 2020-03-23 2020-06-16 珠海格力电器股份有限公司 Fault detection method and device for water heater and gas water heater
CN112147923A (en) * 2019-06-29 2020-12-29 青岛经济技术开发区海尔热水器有限公司 Detection equipment and method for main control board of water heater
CN114252281A (en) * 2021-08-24 2022-03-29 佛山市顺德区美的饮水机制造有限公司 Detection device, control method and control device thereof, and readable storage medium

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103616870A (en) * 2013-11-27 2014-03-05 中山华帝燃具股份有限公司 Remote control's electric water heater fault diagnosis system
CN103616870B (en) * 2013-11-27 2016-06-29 华帝股份有限公司 Remote control's electric water heater fault diagnosis system
CN104238550A (en) * 2014-10-14 2014-12-24 威海北洋光电信息技术股份公司 Intelligent detector for control panel of gas water heater
CN112147923A (en) * 2019-06-29 2020-12-29 青岛经济技术开发区海尔热水器有限公司 Detection equipment and method for main control board of water heater
CN112147923B (en) * 2019-06-29 2022-01-18 青岛经济技术开发区海尔热水器有限公司 Detection equipment and method for main control board of water heater
CN111288664A (en) * 2020-03-23 2020-06-16 珠海格力电器股份有限公司 Fault detection method and device for water heater and gas water heater
CN111288664B (en) * 2020-03-23 2021-04-09 珠海格力电器股份有限公司 Fault detection method and device for water heater and gas water heater
CN114252281A (en) * 2021-08-24 2022-03-29 佛山市顺德区美的饮水机制造有限公司 Detection device, control method and control device thereof, and readable storage medium
CN114252281B (en) * 2021-08-24 2024-03-12 佛山市顺德区美的饮水机制造有限公司 Detection device, control method and control device thereof, and readable storage medium

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