CN103350269A - Intelligent wire feeder - Google Patents
Intelligent wire feeder Download PDFInfo
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- CN103350269A CN103350269A CN2013102759750A CN201310275975A CN103350269A CN 103350269 A CN103350269 A CN 103350269A CN 2013102759750 A CN2013102759750 A CN 2013102759750A CN 201310275975 A CN201310275975 A CN 201310275975A CN 103350269 A CN103350269 A CN 103350269A
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Abstract
The invention provides an intelligent wire feeder which comprises a wire feeder device. The wire feeder device comprises a wire feeding motor. The intelligent wire feeder is characterized by comprising a main control panel, a power supply device, a chopper and a control panel. The power supply device comprises a power supply module, an output circuit which controls the wire feeding motor, an output circuit controlling an air valve and an output circuit controlling a fan.
Description
Technical field
The present invention relates to a kind of Intelligent wire feeding machine.
Background technology
Present stage, in the metal solder, still remain with a large amount of coating manual welding technology and equipments, yet the development along with solder technology, it is inexorable trend that metal solder adopts gas to protect weldering, and this just means that original large quantities of manual welding facility will be eliminated, and means on the one hand that existing technical equipment goes out of use to cause loss of assets, on the other hand, need to drop into a large amount of fund and the hyperphoric new technical equipment of resource.
Quality requirement and the complexity of modern metal solder are more and more higher, need to adopt different welding procedures to finish for different welding conditions, in specific situation, even need to adopt simultaneously multiple welding procedure combination welding, such as needing simultaneously the multiple welding procedures such as manual welding, argon arc welding, pulse GMAW, if and according to existing solder technology and equipment, then need to purchase different welding equipments and satisfy process requirements, not only need to increase the input of equipment, and the care and maintenance cost of equipment is all improved greatly.
To sum up, if a kind of welding equipment can be arranged, can upgrade on the basis of existing welding equipment or improve, make it on the welding procedure basis that maintenance itself has, have simultaneously other welding procedure ability concurrently, then can realize existing welding equipment upgrading and expand its function, reach a tractor serves several purposes, the effect of one-machine-multi-function, not only can turn waste into wealth, make existing backward production facilities improve effect, satisfy the specification requirement of modern welding procedure, and can reduce buying and the production cost of enterprise, improve quality and the competitiveness of product, improve the labor productivity of entire society.
Summary of the invention
The object of the present invention is to provide a kind of Novel wire feed machine, utilize wire-feed motor provided by the invention, can realize utilizing existing various DC welder as power supply, reach the integrated purpose of electric welding machine and wire-feed motor, simultaneously, utilize in the master control borad standard parameter of default expert database and multiple welding manner, reach the intelligent purpose of a welding machine several functions.
Technical scheme of the present invention is as follows:
A kind of Intelligent wire feeding machine, comprise wire feeder, described wire feeder comprises wire feeding motor, it is characterized in that, also comprise master control borad, supply unit, chopper device and control panel, wherein, supply unit comprises the output circuit of power module, control wire feeding motor, the output circuit of control air valve, the output circuit of control blower fan.
Optionally, comprise in the described master control borad that coating manual welding unit, argon arc welding unit, pulsed argon arc welding unit, gas are protected the weldering unit, two gas is protected weldering unit, pulse GMAW unit and dipulse gas and protected the weldering unit, described various welding units all can pass through the control panel Selection and call.
Optionally, comprise the expert data library unit in the described master control borad, store the corresponding welding conditions data of corresponding different metal materials in the described expert data library unit, described various welding conditions all can be passed through the control panel Selection and call.
Optionally, described chopper device is made of many metal-oxide-semiconductor parallel connections, and the parallel diode module is finished the afterflow function between its output and the power supply negative pole, is connected to the wire-feed motor positive output utmost point after reactor filtering.
Optionally, described chopper is provided with electrochemical capacitor and carries out energy storage filtering between the power supply both positive and negative polarity.
Optionally, comprise the DEVICENET module in the described master control borad, with output control welding robot.
Optionally, described master control borad includes the LED lattice display module, shows the information such as alphabetical, digital with the LED dot matrix way, also comprise the current mode pwm modulator, directly drive the chopper metal-oxide-semiconductor, comprise that also current divider carries out current sample, the current divider signal directly enters master control borad.
Optionally, described master control borad has the RS485 communication interface, realizes software upgrading and automation control; Master control borad has the WIFI interface, is connected with equipment wireless such as computer, mobile phones; Master control borad has USB interface, connects the external equipments such as USB flash disk; Master control borad has Ethernet interface, directly connects Ethernet; Master control borad has the contactless ic card interface, directly uses contactless IC card; Master control borad has the SD card interface, directly inserts SD card storage data.
Optionally, described power supply is DC welder or automobile storage battery or sun-generated electric power or wind energy power supply.
Optionally, described power supply both positive and negative polarity accesses respectively the positive-negative input end of wire-feed motor, and the negative output terminal of wire-feed motor is in parallel with negative input end.Power supply is powered to chopper after entering the electrochemical capacitor filtering energy storage of wire-feed motor by a plurality of parallel connections, chopper is comprised of the metal-oxide-semiconductor of a plurality of parallel connections, it is anodal that the drain electrode of metal-oxide-semiconductor connects power supply, the source electrode of metal-oxide-semiconductor is received current divider, the current divider back connects reactor, the positive output end of wire-feed motor is received in reactor output, power supply negative pole and metal-oxide-semiconductor source electrode are parallel with diode (led) module and are used for afterflow, weld current path during the metal-oxide-semiconductor conducting: power supply is anodal, the metal-oxide-semiconductor drain electrode, the metal-oxide-semiconductor source electrode, current divider, reactor, the wire-feed motor positive output end, weld current path during the metal-oxide-semiconductor cut-off: power supply negative pole, fly-wheel diode, current divider, reactor, the wire-feed motor positive output end, the grid of metal-oxide-semiconductor is driven by master control borad.
Technique effect of the present invention is:
Intelligent wire feeding machine of the present invention is by setting up the circuit control assemblies such as master control borad, power panel, chopper, can utilize existing DC welder as power supply, and export along separate routes through power panel, realized that wire-feed motor and electric welding machine unite two into one, this structure has not only improved the Function Integration Mechanism of equipment, and can be integrated utilization for existing various DC welders, avoided having great economy and social value owing to the technology upgrading replacement causes the discarded loss of assets that causes of existing technical equipment.
As further function, a DC welder can utilize existing assets for many Intelligent wire feeding machine power supplies of the present invention to greatest extent flexibly as power supply, further improves the usefulness of utilizing of existing equipment.
Be preset with coating manual welding unit, argon arc welding unit, pulsed argon arc welding unit, gas guarantor weldering unit, two gas guarantor weldering unit, pulse GMAW unit and dipulse gas guarantor in the master control borad of Intelligent wire feeding machine of the present invention and weld the unit, each welding unit all can pass through the control panel Selection and call.The user only need purchase an equipment just can realize multiple welding procedure, has reduced the purchase cost of equipment, has not only saved fund, but also can simplify welding production technology, so that welding quality is more stable.
Be preset with expert database in the master control borad of Intelligent wire feeding machine of the present invention, can select optimum welding empirical data to be stored in welding machine inside for the Metal Material Welding of variety classes material respectively in the database, and by the control panel Selection and call, so just can make common welder utilize this function to weld more good weld seam.For simplifying welding process, reduce the welding technology complexity, improve welding quality, have unexpected effect.
Intelligent wire feeding machine dynamic characteristic of the present invention is good, traditional inverter type welder need to pass through inverter circuit, transformer, 3 links of rectification could export energy, electric current output can not change and have delay fast, and Intelligent wire feeding machine of the present invention is only just exported energy through the one-level chopper, and electric current can change rapidly and not postpone.And inverter type welder is owing to there being the existence of transformer, and governing speed can not be too fast, otherwise easily cause the main transformer magnetic bias to damage, and Intelligent wire feeding machine of the present invention does not have main transformer, is not afraid of magnetic bias, and governing speed can be very fast.In addition, Intelligent wire feeding machine of the present invention is owing to switching voltage low (30V-90V), and the response speed of switching tube is very fast, and it is very high that frequency can be done, and inverter type welder switching voltage high (500V-600V), it is too high that frequency can not be done.To sum up, the dynamic characteristic of Intelligent wire feeding machine of the present invention is far above inverter type welder, and dynamic characteristic is good, good welding performance.
The matching of the electric current of Intelligent wire feeding machine of the present invention, voltage and wire feed rate is good, the coupling of protecting electric current, voltage and wire feed rate in the weldering at gas is most important, if mate the bad welding performance that does not just have, the tradition wire feeder of welder separates with welding machine, mate one to one through very difficult power supply and the wire-feed motor of guaranteeing after a plurality of intermediate links, and Intelligent wire feeding machine of the present invention is made in power supply and wire-feed motor in the cabinet, can guarantee that electric current, voltage and wire feed rate are in all the time to join state.
The remote good welding performance of Intelligent wire feeding machine of the present invention owing to the resistance of cable, the impact of inductance, if electrode holder line and the control cables of inverter type welder are oversize, will greatly affect welding effect, and especially paired pulses gas guarantor's impact is even more serious.Intelligent wire feeding machine of the present invention is powered by external dc power, and energy storage on internal capacitance, chopper obtains energy on the storage capacitor internally, so the externally fed cable long welding effect that also at all do not affect again.
Intelligent wire feeding machine of the present invention is simple in structure, transless, without high-tension circuit, greatly improved the reliability of equipment.According to statistics, the parts that inversion gas-shielded welder spoilage is the highest are respectively that the control cable damages and main transformer magnetic bias bombing, Intelligent wire feeding machine of the present invention is not only controlled cable but also is not had main transformer, so the most incident these the two kinds of faults of inverter type welder do not exist in Intelligent wire feeding machine of the present invention.
Intelligent wire feeding machine of the present invention is little to the impact of power supply, because the existence of inner storage capacitor, Intelligent wire feeding machine of the present invention is smoothing current from the power supply power taking, output current acute variation unlike inverter type welder, impact to inverter is very large, is easy to cause the damage of inverter.
Inner without high-tension circuit, the potential safety hazard of effectively having avoided the device interior short circuit to cause is especially the most easily leaked electricity when there is metallic dust humid climate or welding machine inside, jeopardizes personal safety.
Externally fed is low-voltage dc power supply, can not injure because of the service cable breakage personnel that cause; And traditional welding machine needs high pressure (220V/380V) power supply, and especially at shipbuilding enterprise, 380 volts of power line breakage will cause on the ship full complement's injures and deaths of getting an electric shock.
Have the expert database of several data interface and welding manner module and welding parameter in the Intelligent wire feeding machine master control borad of the present invention, and have the DEVICENET interface that can connect robot, be convenient to organize and form the welding system of automation.
Intelligent wire feeding machine of the present invention has two gas to protect and dipulse gas is protected welding manner, these two kinds of welding manners all are by the periodic variation wire feed rate, to reach the purpose that changes welding current, weld penetration, weld width and weld bead height, when the peak phase wire feed rate improves, the corresponding raising of welding current, weld penetration, weld width and weld bead height.When the peak point current stage was densely arranged, the scalelike mark effect of rule appearred in weld seam, and weld seam is attractive in appearance.When peak point current stage interval increased, the reinforcement effect of rule appearred in weld seam,
This effect has increased the intensity of weld seam greatly, occasion that originally must the welding multiple tracks, and using only needs behind this welding manner welding once to get final product, and has greatly saved human and material resources and time.
Description of drawings
Figure 1 shows that the circuit theory diagrams of Intelligent wire feeding machine of the present invention.
Figure 2 shows that two gas are protected and dipulse gas is protected oscillogram.
The specific embodiment
The present invention is described further below in conjunction with accompanying drawing.
Be illustrated in figure 1 as the circuit theory diagrams of Intelligent wire feeding machine of the present invention, the main circuit control assembly comprises power panel part, master control borad part and chopper part.
Intelligent wire feeding machine of the present invention comprises the parts such as master control borad, power panel, chopper, wire feeding motor, air valve, dc fan and heating power supply interface, SD card interface, DEVICENET interface, WIFI interface, Ethernet interface, contactless ic card interface, USB interface and RS-485 interface, has realized that wire-feed motor and welding machine unite two into one.
The core of master control borad is main control unit, and master control borad includes coating manual welding, argon arc welding, pulsed argon arc welding, gas guarantor weldering, two gas guarantor weldering, pulse GMAW and dipulse gas and protects seven modules of weldering, can seven kinds of welding manners of corresponding realization.Master control borad includes the expert database of 13 kinds of metal materials, can weld carbon steel, stainless steel, aluminium and aluminium alloy, copper alloy and multiple flux-cored wire.Master control borad includes the DEVICENET module, can be connected with robot.Master control borad includes the LED lattice display module, and available LED dot matrix way shows the information such as alphabetical, digital.Master control borad includes the current mode pwm modulator, directly drives the chopper metal-oxide-semiconductor.Current sample adopts current divider, and the current divider signal directly enters master control borad.Have temperature sensor on the chopper radiator, sensor directly enters master control borad, in order to realize the functions such as temperature survey, overtemperature protection, temperature control blower fan.Master control borad has the RS485 communication interface, can realize software upgrading and automation control.Master control borad has the WIFI interface, can be connected with equipment wireless such as computer, mobile phones.Master control borad has USB interface, can connect the external equipments such as USB flash disk.Master control borad has Ethernet interface, can directly connect Ethernet.Master control borad has the contactless ic card interface, can directly use contactless IC card.Master control borad has the SD card interface, can directly insert SD card storage data.Be connected with winding displacement between master control borad and the power panel.
Power panel is powered by input power, and the inner multiple power supplies that produces is powered to master control borad, heating power supply, blower fan, wire feeding motor and air valve respectively, and directly drives blower fan, wire feeding motor and the air valve of wire-feed motor inside.Blower fan, wire feeding motor and air valve acceptor are controlled plate control.Heater is not contained in wire-feed motor inside, and wire-feed motor only provides the heating installation power supply power supply.
The power supply of Intelligent wire feeding machine of the present invention is the 30-90V dc source, can be powered by the DC welder (such as manual welding machine, argon arc welding machine, gas-shielded welder, submerged arc welding machine) of various functions, also can be by automobile storage battery, sun-generated electric power, wind energy Power supply.The power supply both positive and negative polarity accesses respectively the positive-negative input end of Intelligent wire feeding machine, and the negative output terminal of wire-feed motor is in parallel with negative input end.Power supply is powered to chopper after entering the electrochemical capacitor energy storage of wire-feed motor by a plurality of parallel connections, chopper is comprised of the metal-oxide-semiconductor of a plurality of parallel connections, it is anodal that the drain electrode of metal-oxide-semiconductor connects power supply, the source electrode of metal-oxide-semiconductor is received current divider, the current divider back connects reactor, the positive output end of wire-feed motor is received in reactor output, and power cathode and metal-oxide-semiconductor source electrode directly are parallel with diode (led) module and are used for afterflow.The welding current following path of flowing through during the metal-oxide-semiconductor conducting: power supply is anodal-＞the metal-oxide-semiconductor drain electrode-＞the metal-oxide-semiconductor source electrode-＞current divider-＞reactor-＞the wire-feed motor positive output end.Metal-oxide-semiconductor when cut-off welding current following path of flowing through: the power supply negative pole-＞fly-wheel diode-＞current divider-＞reactor-＞the wire-feed motor positive output end.The grid of metal-oxide-semiconductor is driven by master control borad.
Figure 2 shows that two gas are protected and dipulse gas is protected oscillogram.
The above only is preferred embodiment of the present invention; for a person skilled in the art; according to description and interpretation of the present invention; can also derive and change its structure and form; should be understood that; anyly do not break away from the present invention and invent spirit and distortion and the variation of essence, all will be included among protection scope of the present invention.
Claims (10)
1. Intelligent wire feeding machine, comprise wire feeder, described wire feeder comprises wire feeding motor, it is characterized in that, also comprise master control borad, supply unit, chopper device and control panel, wherein, supply unit comprises the output circuit of power module, control wire feeding motor, the output circuit of control air valve, the output circuit of control blower fan.
2. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: comprise in the described master control borad that coating manual welding unit, argon arc welding unit, pulsed argon arc welding unit, gas are protected the weldering unit, two gas is protected weldering unit, pulse GMAW unit and dipulse gas and protected the weldering unit, described various welding units all can pass through the control panel Selection and call.
3. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: comprise the expert data library unit in the described master control borad, store the corresponding welding conditions data of corresponding different metal materials in the described expert data library unit, described various welding conditions all can be passed through the control panel Selection and call.
4. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: described chopper device is made of many metal-oxide-semiconductor parallel connections, the parallel diode module is finished the afterflow function between its output and the power supply negative pole, is connected to the wire-feed motor positive output utmost point after reactor filtering.
5. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: described chopper device has electrochemical capacitor, and outside power supply is carried out energy storage filtering.
6. Intelligent wire feeding machine as claimed in claim 1 is characterized in that: comprise the DEVICENET module in the described master control borad, with output control welding robot.
7. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: described master control borad includes the LED lattice display module, show the information such as alphabetical, digital with the LED dot matrix way, also comprise the current mode pwm modulator, directly drive the chopper metal-oxide-semiconductor, comprise that also current divider carries out current sample, the current divider signal directly enters master control borad.
8. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: described master control borad has the RS485 communication interface, realizes software upgrading and automation control; Master control borad has the WIFI interface, is connected with equipment wireless such as computer, mobile phones; Master control borad has USB interface, connects the external equipments such as USB flash disk; Master control borad has Ethernet interface, directly connects Ethernet; Master control borad has the contactless ic card interface, directly uses contactless IC card; Master control borad has the SD card interface, directly inserts SD card storage data.
9. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: described externally fed power supply can be DC welder or automobile storage battery or sun-generated electric power or wind energy power supply.
10. Intelligent wire feeding machine as claimed in claim 1, it is characterized in that: described power supply both positive and negative polarity accesses respectively the positive-negative input end of wire-feed motor, and the negative output terminal of wire-feed motor is in parallel with negative input end.Power supply is powered to chopper after entering the electrochemical capacitor filtering energy storage of wire-feed motor by a plurality of parallel connections, chopper is comprised of the metal-oxide-semiconductor of a plurality of parallel connections, it is anodal that the drain electrode of metal-oxide-semiconductor connects power supply, the source electrode of metal-oxide-semiconductor is received current divider, the current divider back connects reactor, the positive output end of wire-feed motor is received in reactor output, power supply negative pole and metal-oxide-semiconductor source electrode are parallel with diode (led) module and are used for afterflow, weld current path during the metal-oxide-semiconductor conducting: power supply is anodal, the metal-oxide-semiconductor drain electrode, the metal-oxide-semiconductor source electrode, current divider, reactor, the wire-feed motor positive output end, weld current path during the metal-oxide-semiconductor cut-off: power supply negative pole, fly-wheel diode, current divider, reactor, the wire-feed motor positive output end, the grid of metal-oxide-semiconductor is driven by master control borad.
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| CN2013102759750A CN103350269A (en) | 2013-07-03 | 2013-07-03 | Intelligent wire feeder |
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Cited By (4)
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| CN104690398A (en) * | 2015-02-11 | 2015-06-10 | 上海广为焊接设备有限公司 | Three-purpose welder logic control circuit |
| CN108127295A (en) * | 2017-12-21 | 2018-06-08 | 唐山松下产业机器有限公司 | Wire feed control method and device |
| CN111299908A (en) * | 2018-12-11 | 2020-06-19 | 福建普天亿智科技有限公司 | Novel digital wire feeder |
| CN113664327A (en) * | 2021-09-01 | 2021-11-19 | 欧地希机电（青岛）有限公司 | Welding system and welding method based on CAN communication |
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| CN113664327A (en) * | 2021-09-01 | 2021-11-19 | 欧地希机电（青岛）有限公司 | Welding system and welding method based on CAN communication |
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Application publication date: 20131016 |