CN111266846A - Stranding machine assembling system and method equipped with intelligent logistics - Google Patents
Stranding machine assembling system and method equipped with intelligent logistics Download PDFInfo
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- CN111266846A CN111266846A CN202010038645.XA CN202010038645A CN111266846A CN 111266846 A CN111266846 A CN 111266846A CN 202010038645 A CN202010038645 A CN 202010038645A CN 111266846 A CN111266846 A CN 111266846A
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention discloses a stranding machine assembly system equipped with intelligent logistics, which comprises an assembly production line main body; the visual management module provides visual guidance for assembly personnel to engage in assembly actions on site; the logistics supply management module comprises a material transmission switching unit for switching the sub-parts in real time to adapt to production and assembly operation; the personnel allocation management module comprises a station moving unit and a personnel allocation unit, wherein the station moving unit moves the station, and the personnel allocation unit enables an assembling personnel to correspond to the station according to the allocation of the station moving unit; the production cycle management module is used for instantly allocating the backlog and the pause to the corresponding resources to quickly respond and solve the problem when the production cycle generates backlog and pause. The assembly line of the invention adopts the movable station, the station is distributed according to the assembly rhythm and the actual situation of the field, the assembly work is carried out in parallel by multiple stations, the assembly period is greatly shortened, the assembly management model is simplified, the assembly operation is standardized, and the continuous production assembly and the quality thereof are ensured.
Description
Technical Field
The invention relates to the technical field of assembly production of stranding machines, in particular to a stranding machine assembly system and method with intelligent logistics.
Background
The stranding machine is a stranding mechanical device for twisting a plurality of strands of single soft or hard conductor wires into one strand according to the wire process requirements. With the development of the technology, the method can be divided into a single twisting machine, a double twisting machine, a back twisting machine, a cage type twisting machine, a high-speed twisting machine, a frame type twisting machine, a tubular type twisting machine, a disc type twisting machine and the like according to the twisting mode. The stranded wire is used as a basic process for wire processing, and the wire stranding machine is important equipment for manufacturing the wire; the improvement of the assembly precision and the production and assembly efficiency of the equipment can drive the progress of the whole wire industry.
In the prior art, based on the actual situation that the size and the weight of the assembled equipment are large, the assembly line mostly adopts a fixed station type, namely one piece of equipment occupies one equipment station, all operators (people), the assembled parts (objects) and the test work (method) are carried out around the fixed station, and after the equipment is assembled and completed, the equipment is moved to the subsequent processes such as testing, spraying treatment and packaging processes for preparation before delivery. At this time, the fixed station type assembly mode faces some dilemmas, firstly, different assemblers are cultured according to different procedures, so that the proliferation of the assemblers is caused, and the method is only suitable for equipment assembly occasions with large batch and yield; and secondly, the assembly personnel of different shifts are cultured, but the skill of the assembly personnel is required to cover more assembly requirement skills, and the equipment assembly is suitable for low output and extremely small batch. No matter which personnel organization mode is adopted, the problems of long assembly period, more assembly equipment, slow turnover and large inventory are all existed. And the multiple groups of assembly stations operate in parallel, personnel tools and testing equipment are inserted among different stations, production and management models are complex, efficient and high-quality management is difficult to realize, and the quality guarantee level of the same assembly steps of the same machine type is difficult to ensure to be consistent.
Therefore, in order to solve the technical problems, the invention provides a stranding machine assembling system and method equipped with intelligent logistics.
Disclosure of Invention
One object of the present invention is to provide a stranding machine assembly system equipped with intelligent logistics, comprising:
assembling the production line main body;
the visual management module provides visual guidance for assembling personnel to engage in assembling actions on site;
the logistics supply management module comprises a material transmission switching unit, and the material transmission switching unit selects the sequence of sequential transmission of the sub-parts to switch the sub-parts in real time to adapt to production and assembly operation;
the personnel allocation management module comprises a station moving unit and a personnel allocation unit, wherein the station moving unit moves the station according to the division of field assembly process segments to enable the station to be dynamically balanced with an assembly process, and the personnel allocation unit enables an assembler to correspond to the station and execute the assembly action of the station according to the allocation of the station moving unit;
and the production cycle management module is used for instantly allocating the backlog and the pause to the corresponding resources to quickly respond and solve the problems when the production cycle generates backlog and pause.
According to the technical scheme, the visual management module, the logistics supply management module, the personnel allocation management module and the production cycle management module are integrally arranged on the assembly line main body, the assembly line main body is arranged on the mobile device, and the mobile device drives the assembly line main body to move.
By adopting the technical scheme, the station moving unit comprises a plurality of movable stations which are movably arranged on the assembly line main body, and the distribution of the movable stations is adjusted to adapt to the actual field and the assembly process.
By adopting the technical scheme, a visual interface is arranged on a single mobile station and connected with the visual management module, and the assembly action of the mobile station is guided on site through the visual interface.
By adopting the technical scheme, the single mobile station corresponds to at least one assembler, and the at least one assembler performs configuration according to the movement of the single mobile station so that the at least one assembler still performs configuration corresponding to the mobile station after the at least one assembler moves in the single mobile station.
By adopting the technical scheme, at least one assembler can conduct repeated operation on the corresponding mobile station through the field guidance of the visual interface on the assembling action of the mobile station, and the at least one assembler of the mobile station is not required to master the assembling action of all the mobile stations.
According to the technical scheme, the material conveying switching unit comprises a main channel, a sub-part switching channel and a plurality of sub-channels, the sub-part switching channel is arranged on one side of the main channel, and the sub-part switching channel is connected with the sub-channels and is switched on the sub-channels.
According to the technical scheme, the material conveying switching unit further comprises a buffer channel, the buffer channel is arranged on the other side of the main channel and is different from the conveying direction of the main channel, and the buffer channel is used for conveying special parts on the main channel to a special disposal area for processing.
Another object of the present invention is to provide a method for assembling a stranding machine equipped with intelligent logistics, the method comprising:
inputting assembly process data to a production cycle management module, wherein the assembly process data comprises an assembly cycle and a site size;
determining, by a production cycle management module, a plurality of assembly modes for implementing the assembly process, the assembly modes including a layout of a plurality of mobile stations;
determining a layout of a plurality of mobile stations based on a selected one of the assembly modes;
the assembly personnel are allocated to corresponding mobile stations to execute the assembly actions of the mobile stations based on the determined layout of the plurality of mobile stations;
and based on the determined layout of the plurality of mobile stations, the visual interface of the single mobile station displays the assembly action of the station to carry out field assembly guidance on an assembly worker.
By adopting the technical scheme, a single mobile station corresponds to at least one assembler, the at least one assembler performs configuration according to the movement of the single mobile station, so that after the single mobile station moves, the at least one assembler still performs configuration corresponding to the mobile station, and repeated operation is performed through field guidance of assembly actions of the mobile station through a visual interface, and the at least one assembler of the mobile station does not need to master the assembly actions of all the mobile stations.
The invention has the beneficial effects that:
1. the assembly line of the stranding machine adopts the movable station, the station is distributed according to the assembly rhythm and the actual situation of the field, the assembly work is carried out in parallel by multiple stations, the assembly period is greatly shortened, the assembly production and management model is simplified, the assembly operation is standardized, and the continuous production assembly and the quality thereof are ensured;
2. the whole assembly production line has detailed and definite procedure division, provides visual assembly guidance, and enables an assembler to engage in repeated and decomposed assembly actions without mastering all assembly knowledge and skills, so that the assembly operation is relatively single, the requirement on the personnel is reduced, and the production efficiency is high in a continuous assembly production mode;
3. the assembly production line main body is provided with the material transmission switching unit, so that accurate and instant supply of materials is realized, and continuous assembly production operation of the assembly production line main body is ensured.
Drawings
Fig. 1 is a schematic structural view of embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of a material conveying switching unit according to embodiment 1 of the present invention.
Fig. 3 is a schematic structural diagram of a station mobile unit according to embodiment 1 of the present invention.
Fig. 4 is another schematic structural diagram of a station mobile unit according to embodiment 1 of the present invention.
FIG. 5 is a schematic layout view of an assembly line body of the present invention in embodiment 1 in the form of type a.
FIG. 6 is a schematic layout view of an assembly line body of the present invention in embodiment 1 in the type b.
FIG. 7 is a schematic layout view of an assembly line body of the present invention in embodiment 1 in the form of type c.
FIG. 8 is a schematic flow chart of embodiment 2 of the present invention.
The reference numbers in the figures illustrate: 1. assembling the production line main body; 2. a visualization management module; 3. a logistics supply management module; 31. a material conveying switching unit; 311. a main channel; 312. a sub-part switching channel; 313. a sub-channel; 314. a buffer channel; 4. a personnel allocation management module; 41. a station mobile unit; 411. a mobile station; 42. a personnel allocation unit; 5. a production cycle management module; 6. a mobile device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
Example 1
Referring to fig. 1 to 7, an embodiment 1 of the present invention provides a stranding machine assembly system equipped with an intelligent logistics, including an assembly line main body 1, a visualization management module 2, a logistics supply management module 3, a personnel allocation management module 4, and a production cycle management module 5 are integrally arranged on the assembly line main body 1, in order to implement a mobile setting of the assembly line main body 1, the assembly line main body 1 is arranged on a mobile device 6, and the assembly line main body 1 is driven to move by the mobile device 6, in a preferred scheme of this embodiment, the mobile device 6 is preferably a movable heavy flat car, and the assembly line main body 1 can move by moving the heavy flat car, so that it can move to different sites to adapt to different assembly processes.
In this embodiment, the staffing management module 4 includes a station moving unit 41 and a staff allocation unit 42, wherein the station moving unit 41 moves the station to dynamically balance the assembly process with the assembly process according to the division of the field assembly process segment, and the staff allocation unit 42 makes the assembly staff correspond to the station and performs the assembly action of the station according to the configuration of the station moving unit 41;
more specifically, referring to fig. 3 and 4, the station moving unit 41 includes a plurality of mobile stations 411, the plurality of mobile stations 411 are movably disposed on the assembly line body 1, the distribution of the plurality of mobile stations 411 is adjusted to suit an actual site and an assembly process, a single mobile station 411 corresponds to at least one assembly worker, the at least one assembly worker is configured according to the movement of the single mobile station 411 so that the at least one assembly worker is still configured corresponding to the mobile station 411 after the single mobile station 411 moves, and the single mobile station 411 is provided with a visual interface to be connected to the visual management module 2, the assembly operation of the mobile station 411 is guided on site through the visual interface, so that the at least one assembly worker repeats the assembly operation of the mobile station 411 on the corresponding mobile station 411 through the visual interface for site guidance of the assembly operation of the mobile station 411, there is no need for at least one assembler of the mobile station 411 to master the assembly activities of all mobile stations 411;
the visual management module 2 is used for providing visual guidance for assembly actions of assembly personnel on site, a plurality of assembly actions matched with the mobile station 411 are stored in the visual management module 2, the assembly actions corresponding to a single mobile station 411 are visually guided on site through a visual interface, so that the process division of the whole assembly production line is detailed and definite, the assembly personnel can repeatedly assemble the actions through the visual assembly guidance without mastering all assembly knowledge and skills, the assembly operation is relatively single, the requirement on personnel is reduced, and the production efficiency is high in the production mode of continuous assembly.
In this embodiment, the logistics supply management module 3 includes a material transmission switching unit 31, and the material transmission switching unit 31 selects the sequence of sequential transmission of the sub-parts to switch the sub-parts in real time to adapt to production and assembly operations;
more specifically, referring to fig. 2, the material conveying switching unit 31 includes a main channel 311, a sub-part switching channel 312 and a plurality of sub-channels 313, the sub-part switching channel 312 is disposed on one side of the main channel 311, the sub-part switching channel 312 is connected to the plurality of sub-channels 313 and switches on the plurality of sub-channels 313, the conveying direction of the sub-part switching channel 312 is the same as the conveying direction of the main channel 311, the plurality of sub-channels 313 are disposed in parallel and opposite to the conveying direction of the main channel 311, when a sub-part on which channel is required is needed, the sub-channel 313 for conveying the sub-part is connected to the main channel 311 in a penetrating manner, the sub-part on the sub-channel 313 is conveyed to the sub-part switching channel 312 and finally enters the main channel 311, wherein the way of entering the main channel 311 from the sub-part switching channel 312 can be grasped by a manipulator, and the material conveying switching unit 31 further includes, the buffer channel 314 is disposed on the other side of the main channel 311, and has a different transmission direction from the main channel 311, and is used for transmitting the special parts on the main channel 311 to the special handling area for processing, and the transmission direction of the buffer channel 314 is opposite to the transmission direction of the main channel 311, and is used for reducing interference between the two.
In this embodiment, the production cycle management module 5 is configured to instantly allocate resources corresponding to a backlog and a pause in a production cycle to quickly respond and solve a problem, and is configured to determine a plurality of assembly modes for implementing the assembly process according to input assembly process data, where an assembly mode refers to a layout of a plurality of mobile stations 411, and finally select and determine layouts of the plurality of mobile stations 411 based on the plurality of assembly modes, and transmit the determined assembly mode to the logistics supply management module 3, the staff allocation management module 4, and the visualization management module 2 to perform corresponding operations, so as to provide detailed field operation guidance at an assembly site, thereby effectively adapting to characteristics of model changes and equipment configuration changes.
In this embodiment, the present invention provides three types of assembly line main bodies 1, and fig. 5 shows a type a, where the type a includes a plurality of mobile stations 411 that are deployed in parallel along a special disposal area, one side of the type a sequentially includes a material configuration station i, a perfect configuration station, and a spraying station, the other side of the type a sequentially includes a material configuration station ii, a precision detection station, and a large piece configuration station, and products are uniformly transmitted to a packaging station after being assembled on the mobile stations 411 on both sides, and an adjustment and repair station is set corresponding to the packaging station, and the plurality of mobile stations 411 of the type a are in a ring layout, and the type a is suitable for a scene with many assembly processes;
fig. 6 shows a type b, where the type b sequentially includes a material configuration station, a precision detection station, a perfect configuration station, a spraying station i, an adjustment and repair station, a spraying station ii, and a packaging station, and the whole assembly process is continuous, and compared with the type a, the positions of a plurality of mobile stations 411 are adjusted, and the type b is suitable for a scene with fewer assembly processes;
fig. 7 shows as type c, type c includes material configuration station, precision measurement station in proper order, perfect configuration station, adjustment repair station, spraying station and packing station, and whole assembly process links up smoothly, and a plurality of portable stations 411 of this type c are the straight line overall arrangement for the transmission interval between a plurality of portable stations 411 is less, reduction assembly cycle that can be appropriate is in order to improve work efficiency, and this type b is applicable to the shorter and less scene in place of assembly cycle.
Example 2
Referring to fig. 8, embodiment 2 of the present invention provides an assembly method of a stranding machine equipped with intelligent logistics, the assembly method including: s1, inputting assembly process data (including assembly period and site size) into the production period management module 5; s2, determining a plurality of assembly modes for realizing the assembly process by the production cycle management module 5, wherein the assembly modes comprise the layout of a plurality of mobile stations 411; s3, determining the layout of the plurality of mobile stations 411 based on the selected one of the assembly modes; s4, the assembling personnel is assigned to the corresponding mobile stations 411 to perform the assembling actions of the mobile stations 411 based on the determined layout of the plurality of mobile stations 411, a single mobile station 411 corresponds to at least one assembling personnel, and the at least one assembling personnel performs configuration according to the movement of the single mobile station 411 so that after the single mobile station 411 moves, the at least one assembling personnel still performs configuration corresponding to the mobile station 411; s5, based on the determined layout of the plurality of mobile stations 411, the visual interface of a single mobile station 411 displays the assembly actions of the station to perform on-site assembly guidance for the assembler, and the on-site guidance for the assembly actions of the mobile station 411 is repeated through the visual interface, without at least one assembler of the mobile station 411 having to master the assembly actions of all the mobile stations 411.
The assembly line of the stranding machine adopts the movable station, the stations are distributed according to the assembly rhythm and the actual situation of a field, the assembly work is carried out in parallel by multiple stations, the assembly period is greatly shortened, the assembly production and management model is simplified, the assembly operation is standardized, the continuous production assembly and the quality thereof are ensured, the process division of the whole assembly production line is detailed and clear, visual assembly guidance is provided, an assembler can engage in the repeated and decomposed assembly action without mastering all assembly knowledge and skills, the assembly operation is relatively single, the requirement on personnel is reduced, and the production efficiency is high under the production mode of continuous assembly.
The above embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.
Claims (10)
1. A stranding machine assembly system equipped with intelligent logistics, comprising:
assembling the production line main body;
the visual management module provides visual guidance for assembling personnel to engage in assembling actions on site;
the logistics supply management module comprises a material transmission switching unit, and the material transmission switching unit selects the sequence of sequential transmission of the sub-parts to switch the sub-parts in real time to adapt to production and assembly operation;
the personnel allocation management module comprises a station moving unit and a personnel allocation unit, wherein the station moving unit moves the station according to the division of field assembly process segments to enable the station to be dynamically balanced with an assembly process, and the personnel allocation unit enables an assembler to correspond to the station and execute the assembly action of the station according to the allocation of the station moving unit;
and the production cycle management module is used for instantly allocating the backlog and the pause to the corresponding resources to quickly respond and solve the problems when the production cycle generates backlog and pause.
2. The intelligent logistics equipped stranding machine assembly system of claim 1 wherein: the visual management module, the logistics supply management module, the personnel allocation management module and the production cycle management module are integrally arranged on the assembly line main body, the assembly line main body is arranged on the mobile device, and the mobile device drives the assembly line main body to move.
3. The intelligent logistics equipped stranding machine assembly system of claim 1 wherein: the station moving unit comprises a plurality of movable stations which are movably arranged on the assembly line main body, and the distribution of the movable stations is adjusted to adapt to an actual field and an assembly process.
4. The intelligent logistics equipped stranding machine assembly system of claim 3 wherein: and a visual interface is arranged on a single mobile station and connected with the visual management module, and the assembly action of the mobile station is guided on site through the visual interface.
5. The intelligent logistics equipped stranding machine assembly system of claim 3 wherein: the single mobile station corresponds to at least one assembler, and the at least one assembler is configured according to the movement of the single mobile station, so that after the single mobile station moves, the at least one assembler still corresponds to the mobile station.
6. The intelligent logistics equipped stranding machine assembly system of claim 5 wherein: at least one assembler can conduct repeated operation on the corresponding mobile station through the visual interface and the field guidance of the assembling action of the mobile station, and the at least one assembler of the mobile station is not required to master the assembling action of all the mobile stations.
7. The intelligent logistics equipped stranding machine assembly system of claim 1 wherein: the material conveying switching unit comprises a main channel, a sub-part switching channel and a plurality of sub-channels, wherein the sub-part switching channel is arranged on one side of the main channel and is connected with the sub-channels and is switched on the sub-channels.
8. The intelligent logistics equipped stranding machine assembly system of claim 1 or 7 wherein: the material conveying switching unit further comprises a buffer channel, the buffer channel is arranged on the other side of the main channel and is different from the conveying direction of the main channel, and the buffer channel is used for conveying the special parts on the main channel to a special disposal area for processing.
9. The method for assembling the stranding machine with the intelligent logistics is characterized by comprising the following steps of: the assembly system of a strand-stranding machine equipped with intelligent materials according to any one of claims 1 to 8, the assembly method being as follows:
inputting assembly process data to a production cycle management module, wherein the assembly process data comprises an assembly cycle and a site size;
determining, by a production cycle management module, a plurality of assembly modes for implementing the assembly process, the assembly modes including a layout of a plurality of mobile stations;
determining a layout of a plurality of mobile stations based on a selected one of the assembly modes;
the assembly personnel are allocated to corresponding mobile stations to execute the assembly actions of the mobile stations based on the determined layout of the plurality of mobile stations;
and based on the determined layout of the plurality of mobile stations, the visual interface of the single mobile station displays the assembly action of the station to carry out field assembly guidance on an assembly worker.
10. The method of claim 9 for assembling a stranding machine equipped with smart materials, characterized by: the single mobile station corresponds to at least one assembler, the at least one assembler is configured according to the movement of the single mobile station, so that after the single mobile station moves, the at least one assembler still configures corresponding to the mobile station, and repeated operation is conducted through field guidance of assembly actions of the mobile station through a visual interface, and the at least one assembler of the mobile station does not need to master the assembly actions of all the mobile stations.
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