CN107978218A - A kind of processing technology teaching equipment - Google Patents

A kind of processing technology teaching equipment Download PDF

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Publication number
CN107978218A
CN107978218A CN201810065584.9A CN201810065584A CN107978218A CN 107978218 A CN107978218 A CN 107978218A CN 201810065584 A CN201810065584 A CN 201810065584A CN 107978218 A CN107978218 A CN 107978218A
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axis
transmission device
operation panel
processing technology
teaching equipment
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谭龙庆
金垚贤
许妍妩
张大维
许金金
沈晶
魏留军
李慧
迟澄
王举刚
龙涛
徐伟伟
陈志文
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Beijing Airlines Only Robot Polytron Technologies Inc
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Beijing Airlines Only Robot Polytron Technologies Inc
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery

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  • Business, Economics & Management (AREA)
  • Physics & Mathematics (AREA)
  • Educational Administration (AREA)
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  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Numerical Control (AREA)

Abstract

本发明属于智能制造设备技术领域,尤其涉及一种加工工艺教学设备。加工工艺教学设备包含工作台、安全护罩、数控机床、模拟刀库、加工状态指示灯、数控系统操作面板和通讯模块。本发明提供的加工工艺教学设备,通过数控机床、模拟刀库、加工状态指示灯、数控系统操作面板和通讯模块的配合使用,能够实现自动化的控制加工工艺过程,并且能够对刀库状态的模拟,以及刀具信息的显示,提高了加工工艺教学设备的智能化程度和功能的多样性。

The invention belongs to the technical field of intelligent manufacturing equipment, and in particular relates to a processing technology teaching equipment. The processing technology teaching equipment includes workbench, safety shield, CNC machine tool, simulated tool magazine, processing status indicator light, CNC system operation panel and communication module. The processing technology teaching equipment provided by the present invention can realize the automatic control of the processing process and the simulation of the state of the tool library through the cooperative use of the CNC machine tool, the simulated tool magazine, the processing status indicator light, the operation panel of the numerical control system and the communication module. , and the display of cutting tool information, which improves the intelligence level and functional diversity of the processing technology teaching equipment.

Description

一种加工工艺教学设备A processing technology teaching equipment

技术领域technical field

本发明属于智能制造设备技术领域,尤其涉及一种加工工艺教学设备。The invention belongs to the technical field of intelligent manufacturing equipment, and in particular relates to a processing technology teaching equipment.

背景技术Background technique

随着《中国制造2025》战略规划的推进,加快智能制造技术应用,是落实工业化和信息化深度融合、打造制造强国的重要措施,实现制造业转型升级的关键所在。各中高职院校承担着输送和培养智能制造相关专业人才的重要责任,对于精准对接装备制造业、培养掌握制造单元智能化改造与集成技术的复合型人才的需求也越来越强烈。但目前相关的教学设备十分匮乏,并且功能比较单一,远不能满足教学需求。With the advancement of the "Made in China 2025" strategic plan, accelerating the application of intelligent manufacturing technology is an important measure to implement the deep integration of industrialization and informatization, build a manufacturing power, and the key to realizing the transformation and upgrading of the manufacturing industry. All secondary and higher vocational colleges undertake the important responsibility of transporting and cultivating professional talents related to intelligent manufacturing, and the demand for precise docking with the equipment manufacturing industry and cultivating compound talents who master the intelligent transformation and integration technology of manufacturing units is becoming stronger and stronger. However, the relevant teaching equipment is very scarce at present, and the functions are relatively single, which is far from meeting the teaching needs.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

针对现有存在的技术问题,本发明提供一种加工工艺教学设备,能够解决现有技术中的教学设备匮乏、功能单一的问题。Aiming at the existing technical problems, the present invention provides a processing technology teaching equipment, which can solve the problems of lack of teaching equipment and single function in the prior art.

(二)技术方案(2) Technical solution

为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted in the present invention include:

一种加工工艺教学设备,其包含工作台、安全护罩、数控机床、模拟刀库、加工状态指示灯、数控系统操作面板和通讯模块;A processing technology teaching equipment, which includes a workbench, a safety shield, a CNC machine tool, a simulated tool magazine, a processing status indicator light, a CNC system operation panel and a communication module;

所述安全护罩、数控机床和数控系统操作面板设置在工作台台面上;The safety shield, the CNC machine tool and the CNC system operation panel are arranged on the workbench;

所述模拟刀库和加工状态指示灯设置在安全护罩上;The simulated tool magazine and the processing status indicator light are arranged on the safety shield;

所述通讯模块设置在工作台台柜内;The communication module is arranged in the workbench cabinet;

所述安全护栏为框架型结构并设置在数控机床的四周,并且安全护栏上设置有机床安全门,所述机床安全门连接有安全门气缸,安全门气缸的工作控制信号由数控系统操作面板提供;The safety guardrail is a frame structure and is arranged around the CNC machine tool, and the safety guardrail is provided with a machine tool safety door, the machine tool safety door is connected with a safety door cylinder, and the working control signal of the safety door cylinder is provided by the numerical control system operation panel;

所述数控机床包括:传动装置、主轴、刀具、气动夹具和加工平台,其中,所述主轴设置在传动装置上,所述主轴终端与刀具连接;所述加工平台设置在加工工作台上并位于主轴的下侧,所述气动夹具设置在加工平台上;The CNC machine tool includes: a transmission device, a main shaft, a tool, a pneumatic clamp and a processing platform, wherein the main shaft is arranged on the transmission device, and the terminal of the main shaft is connected to the tool; the processing platform is arranged on the processing table and located The lower side of the main shaft, the pneumatic clamp is set on the processing platform;

所述模拟刀库可显示当前刀库状态和刀具信息;The simulated tool magazine can display current tool magazine status and tool information;

所述数控机床由数控系统操作面板实现动作控制,数控系统操作面板与通讯模块信号连接,实现加工工艺教学设备与上位机的控制信号的交互。The numerical control machine tool is controlled by the operation panel of the numerical control system, and the operation panel of the numerical control system is connected with the communication module signal to realize the interaction between the processing technology teaching equipment and the control signal of the upper computer.

优选的,所述数控机床的正面和背面各设置有机床安全门,所述机床安全门包括门板、门板导轨、安全门气缸和安全门位置传感器,门板通过安全门气缸驱动沿门板导轨开闭,安全门位置传感器可反馈机床安全门的打开或关闭状态。Preferably, the front and back of the CNC machine tool are each provided with a machine safety door, and the machine safety door includes a door panel, a door panel guide rail, a safety door cylinder and a safety door position sensor, the door panel is driven by the safety door cylinder to open and close along the door panel guide rail, and the safety door position sensor can feedback The open or closed status of the machine safety door.

优选的,所述传动装置包括X轴传动装置、Y轴传动装置、Z轴传动装置,其中,所述X轴传动装置、Y轴传动装置、Z轴传动装置均为伺服电机驱动滚珠丝杠使其安装平台沿直线导轨运动的结构;所述Y轴传动装置设置在工作台台面上,所述X轴传动装置设置在Y轴传动装置上,所述Z轴传动装置设置在Y轴传送装置上,所述主轴设置在Z轴传动装置上。Preferably, the transmission device includes an X-axis transmission device, a Y-axis transmission device, and a Z-axis transmission device, wherein the X-axis transmission device, the Y-axis transmission device, and the Z-axis transmission device are all driven by a servo motor to drive a ball screw. The installation platform moves along the linear guide rail; the Y-axis transmission device is set on the table top, the X-axis transmission device is set on the Y-axis transmission device, and the Z-axis transmission device is set on the Y-axis transmission device , the main shaft is arranged on the Z-axis transmission device.

优选的,所述X轴传动装置包括X轴伺服电机、X轴同步带、X轴滚珠丝杠、X轴直线导轨和X轴安装平台,所述数控系统操作面板控制X轴伺服电机旋转,旋转动作由X轴同步带传递到X轴滚珠丝杠上,通过X轴滚珠丝杠的运动变换使得X轴安装平台沿X轴直线导轨往返直线移动,从而带动设置在X轴安装平台上的Z轴传动装置移动;Preferably, the X-axis transmission device includes an X-axis servo motor, an X-axis timing belt, an X-axis ball screw, an X-axis linear guide rail, and an X-axis installation platform, and the operation panel of the numerical control system controls the rotation of the X-axis servo motor. The action is transmitted to the X-axis ball screw by the X-axis timing belt. Through the motion transformation of the X-axis ball screw, the X-axis installation platform moves back and forth along the X-axis linear guide rail, thereby driving the Z-axis installed on the X-axis installation platform. transmission movement;

所述Y轴传动装置包括Y轴伺服电机、Y轴同步带、Y轴滚珠丝杠;、Y轴直线导轨和Y轴安装平台,其中,所述数控系统操作面板控制Y轴伺服电机旋转,旋转动作由Y轴同步带传递到Y轴滚珠丝杠上,通过Y轴滚珠丝杠的运动变换使得Y轴安装平台沿Y轴直线导轨往返直线移动,从而带动设置在Y轴安装平台上的X轴传动装置移动;The Y-axis transmission device includes a Y-axis servo motor, a Y-axis timing belt, a Y-axis ball screw; a Y-axis linear guide rail and a Y-axis installation platform, wherein the operation panel of the numerical control system controls the rotation of the Y-axis servo motor, and the rotation The action is transmitted to the Y-axis ball screw by the Y-axis timing belt. Through the motion transformation of the Y-axis ball screw, the Y-axis installation platform moves back and forth along the Y-axis linear guide rail, thereby driving the X-axis installed on the Y-axis installation platform. transmission movement;

所述Z轴传动装置包括Z轴伺服电机、Z轴同步带、Z轴滚珠丝杠、Z轴直线导轨和Z轴安装平台,其中,所述数控系统操作面板控制Z轴伺服电机旋转,旋转动作由Z轴同步带传递到Z轴滚珠丝杠上,通过Z轴滚珠丝杠的运动变换使得Z轴安装平台沿Z轴直线导轨往返直线移动,从而带动设置在Z轴安装平台上的主轴移动。The Z-axis transmission device includes a Z-axis servo motor, a Z-axis timing belt, a Z-axis ball screw, a Z-axis linear guide and a Z-axis installation platform, wherein the operation panel of the numerical control system controls the rotation of the Z-axis servo motor, and the rotation action The Z-axis timing belt is transmitted to the Z-axis ball screw. Through the motion transformation of the Z-axis ball screw, the Z-axis installation platform moves back and forth linearly along the Z-axis linear guide rail, thereby driving the spindle set on the Z-axis installation platform to move.

优选的,所述X轴伺服电机、Y轴伺服电机和Z轴伺服电机与数控系统操作面板通信的线缆分别通过X轴线缆拖链、Y轴线缆拖链和Z轴线缆拖链实现柔性固定。Preferably, the cables for communication between the X-axis servo motor, Y-axis servo motor and Z-axis servo motor and the CNC system operation panel pass through the X-axis cable drag chain, the Y-axis cable drag chain and the Z-axis cable drag chain respectively. Achieve flexible fixation.

优选的,所述模拟刀库与数控系统操作面板通讯连接,由数控系统控制面板输出控制信号实现刀库状态切换和换刀动作。Preferably, the simulated tool magazine is communicatively connected to the operation panel of the numerical control system, and the control panel of the numerical control system outputs control signals to realize the state switching of the tool magazine and the tool change action.

优选的,所述数控系统操作面板通过工业以太网与上位机实现状态信息交互。Preferably, the operation panel of the numerical control system realizes status information interaction with the host computer through industrial Ethernet.

优选的,所述通讯模块为远程IO模块。Preferably, the communication module is a remote IO module.

优选的,所述工作台为柜式结构,其侧面设置有门板,内部具有储物空间,上平面为工作台面,四周设置有用于线路布设的线槽。Preferably, the workbench is a cabinet structure with door panels on its side and a storage space inside, the upper plane is a workbench, and wire grooves for wiring are arranged around it.

(三)有益效果(3) Beneficial effects

本发明的有益效果是:本发明提供的加工工艺教学设备,通过数控机床、模拟刀库、加工状态指示灯、数控系统操作面板和通讯模块的配合使用,能够实现自动化的控制加工工艺过程,并且能够对刀库状态的模拟,以及刀具信息的显示,提高了加工工艺教学设备的智能化程度和功能的多样性。The beneficial effects of the present invention are: the processing technology teaching equipment provided by the present invention can realize automatic control of the processing process through the cooperative use of the CNC machine tool, the simulated tool magazine, the processing status indicator light, the CNC system operation panel and the communication module, and It can simulate the status of the tool magazine and display tool information, which improves the intelligence and functional diversity of the processing technology teaching equipment.

附图说明Description of drawings

图1为本发明具体实施方式提供的加工工艺教学设备的结构示意图;Fig. 1 is the structural representation of the processing technology teaching equipment provided by the specific embodiment of the present invention;

图2为加工工艺教学设备的机床安全门的结构示意图;Fig. 2 is the schematic structural diagram of the machine tool safety door of the processing technology teaching equipment;

图3为加工工艺教学设备的数控机床的结构示意图;Fig. 3 is the structural representation of the CNC machine tool of processing technology teaching equipment;

图4A为加工工艺教学设备的数控机床的一种角度的局部结构示意图;Fig. 4A is a partial structural schematic diagram of an angle of a CNC machine tool for processing technology teaching equipment;

图4B为加工工艺教学设备的数控机床的另一种角度的局部结构示意图。Fig. 4B is a partial structure schematic diagram of another angle of the CNC machine tool for processing technology teaching equipment.

【附图标记说明】[Description of Reference Signs]

1:工作台;2:安全护罩;3:数控机床;4:模拟刀库;5:加工状态指示灯;6:数控系统操作面板;7:通讯模块;8:工件;1: workbench; 2: safety shield; 3: CNC machine tool; 4: analog tool magazine; 5: processing status indicator light; 6: CNC system operation panel; 7: communication module; 8: workpiece;

21:门板;22:门板导轨;23:安全门气缸;24:安全门位置传感器;21: door panel; 22: door panel guide rail; 23: safety door cylinder; 24: safety door position sensor;

31:X轴传动装置;32:Y轴传动装置;33:Z轴传动装置;34:主轴;35:刀具;36:气动夹具;37:加工平台;31: X-axis transmission device; 32: Y-axis transmission device; 33: Z-axis transmission device; 34: spindle; 35: tool; 36: pneumatic fixture; 37: processing platform;

311:X轴伺服电机;312:X轴同步带;313:X轴滚珠丝杠;314:X轴直线导轨;315:X轴安装平台;316:X轴线缆拖链;311: X-axis servo motor; 312: X-axis timing belt; 313: X-axis ball screw; 314: X-axis linear guide; 315: X-axis installation platform; 316: X-axis cable drag chain;

321:Y轴伺服电机;322:Y轴同步带;323:Y轴滚珠丝杠;324:Y轴直线导轨;325:Y轴安装平台;326:Y轴线缆拖链;321: Y-axis servo motor; 322: Y-axis timing belt; 323: Y-axis ball screw; 324: Y-axis linear guide; 325: Y-axis installation platform; 326: Y-axis cable drag chain;

331:Z轴伺服电机;332:Z轴同步带;333:Z轴滚珠丝杠;334:Z轴直线导轨;335:Z轴安装平台;336:Z轴线缆拖链。331: Z-axis servo motor; 332: Z-axis timing belt; 333: Z-axis ball screw; 334: Z-axis linear guide; 335: Z-axis installation platform; 336: Z-axis cable drag chain.

具体实施方式Detailed ways

为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。In order to better explain the present invention and facilitate understanding, the present invention will be described in detail below through specific embodiments in conjunction with the accompanying drawings.

参照图1至图4B所示,在本实施方式中提供了一种加工工艺教学设备,其包含工作台1、安全护罩2、数控机床3、模拟刀库4、加工状态指示灯5、数控系统操作面板6、通讯模块7,在本实施方式中,通讯模块为远程IO模块7;Referring to Figures 1 to 4B, in this embodiment a processing technology teaching device is provided, which includes a workbench 1, a safety shield 2, a CNC machine tool 3, a simulated tool magazine 4, a processing status indicator light 5, a CNC System operation panel 6, communication module 7, in this embodiment, communication module is remote IO module 7;

安全护罩2、数控机床3和数控系统操作面板6设置在工作台1台面上。The safety shield 2, the numerical control machine tool 3 and the numerical control system operation panel 6 are arranged on the workbench 1 table.

模拟刀库4和加工状态指示45设置在安全护罩2上。The analog tool magazine 4 and the machining status indicator 45 are arranged on the safety cover 2 .

远程IO模块7设置在工作台1台柜内。The remote IO module 7 is arranged in one cabinet of the workbench.

安全护罩2为框架型结构并设置在数控机床3的四周,在数控机床3的正面和背面各设置有机床安全门,机床安全门连接有安全门气缸23和安全门位置传感器24,数控系统操作面板6通过安全门气缸23控制门板21沿门板导轨22的开闭,通过安全门位置传感器24检测门板21的打开或关闭状态。即当工件8固定在数控机床3内进行加工的时候,门板21处于关闭状态;当工业机器人本体21进行工件8的上下料操作时,门板21处于打开状态。安全门气缸23的工作控制信号由数控系统操作面板提供。The safety shield 2 is a frame structure and is arranged around the CNC machine tool 3. Machine safety doors are respectively provided on the front and back of the CNC machine tool 3. The machine safety door is connected with a safety door cylinder 23 and a safety door position sensor 24. The CNC system operation panel 6 passes through the The safety door cylinder 23 controls the opening and closing of the door panel 21 along the door panel guide rail 22 , and detects the open or closed state of the door panel 21 through the safety door position sensor 24 . That is, when the workpiece 8 is fixed in the CNC machine tool 3 for processing, the door panel 21 is in the closed state; when the industrial robot body 21 performs loading and unloading operations on the workpiece 8, the door panel 21 is in the open state. The work control signal of the safety door cylinder 23 is provided by the operation panel of the numerical control system.

数控机床包括X轴传动装置31、Y轴传动装置32、Z轴传动装置33、主轴34、刀具35、气动夹具36和加工平台37;其中,X轴传动装置31、Y轴传动装置32、Z轴传动装置33均为伺服电机驱动滚珠丝杠使其安装平台沿直线导轨运动的结构;Y轴传动装置32设置在工作台1台面上,X轴传动装置31设置在Y轴传动装置32上,Z轴传动装置33设置在Y轴传送装置上32,主轴34设置在Z轴传动装置33上;以X轴传动装置31为例,数控系统操作面板6控制X轴伺服电机311旋转,旋转动作由X轴同步带312传递到X轴滚珠丝杠313上,通过X轴滚珠丝杠313的运动变换使得X轴安装平台315沿X轴直线导轨314往返直线移动,从而带动设置在X轴安装平台315上的Z轴传动装置33移动。The CNC machine tool includes an X-axis transmission device 31, a Y-axis transmission device 32, a Z-axis transmission device 33, a spindle 34, a tool 35, a pneumatic clamp 36 and a processing platform 37; wherein, the X-axis transmission device 31, the Y-axis transmission device 32, the Z The shaft transmission device 33 is a structure in which the servo motor drives the ball screw to make the installation platform move along the linear guide rail; the Y-axis transmission device 32 is arranged on the workbench 1, and the X-axis transmission device 31 is arranged on the Y-axis transmission device 32. The Z-axis transmission device 33 is arranged on the Y-axis transmission device 32, and the main shaft 34 is arranged on the Z-axis transmission device 33; taking the X-axis transmission device 31 as an example, the numerical control system operation panel 6 controls the rotation of the X-axis servo motor 311, and the rotation action is controlled by The X-axis timing belt 312 is transmitted to the X-axis ball screw 313. Through the motion transformation of the X-axis ball screw 313, the X-axis installation platform 315 moves back and forth linearly along the X-axis linear guide rail 314, thereby driving the X-axis installation platform 315 The upper Z-axis transmission device 33 moves.

主轴34终端与刀具35连接,主轴34高速转动带动刀具35转动实现切削加工。The terminal of the main shaft 34 is connected with the tool 35, and the high-speed rotation of the main shaft 34 drives the rotation of the tool 35 to realize the cutting process.

加工平台37设置在工作台1台面上并位于主轴34的下侧,气动夹具36设置在加工平台37上位于主轴34下侧,用于在加工过程中定位并加紧工件8。The processing platform 37 is arranged on the table top of the workbench 1 and is located at the lower side of the main shaft 34, and the pneumatic clamp 36 is arranged on the processing platform 37 and is located at the lower side of the main shaft 34, and is used for positioning and tightening the workpiece 8 during processing.

模拟刀库4可显示当前刀库状态和刀具35信息,模拟刀库与数控系统操作面板6通讯连接,由数控系统控制面板6输出控制信号实现模拟刀库4状态切换和换刀动作。The simulated tool magazine 4 can display the current state of the tool magazine and the information of the tool 35. The simulated tool magazine is connected to the operation panel 6 of the numerical control system through communication.

数控机床3由数控系统操作面板6实现动作控制,数控系统操作面板6与远程IO模块7信号连接,实现加工工艺教学设备与总控单元的控制信号的交互,数控系统操作面板6通过工业以太网与MES系统实现状态信息交互。远程IO模块7支持工业以太网通信,满足现场设备信号采集及功能控制,支持数字量和模拟量信号的输入和输出。The CNC machine tool 3 is controlled by the CNC system operation panel 6. The CNC system operation panel 6 is connected with the remote IO module 7 to realize the interaction between the processing technology teaching equipment and the control signal of the master control unit. The CNC system operation panel 6 is connected through the industrial Ethernet Realize status information interaction with MES system. The remote IO module 7 supports industrial Ethernet communication, satisfies field device signal acquisition and function control, and supports input and output of digital and analog signals.

为了对上述加工工艺教学设备进行进一步的说明,本实施方式还提供了上述加工工艺教学设备具体的工作过程,此过程需要与工艺机器人配合完成,具体的如以下所述:In order to further explain the above-mentioned processing technology teaching equipment, this embodiment also provides the specific working process of the above-mentioned processing technology teaching equipment. This process needs to be completed in cooperation with the process robot, specifically as follows:

工业机器人控制器输出移动指令使平移滑台带动工业机器人本体移动至加工工艺教学设备操作位置;The industrial robot controller outputs movement commands to make the translational sliding table drive the industrial robot body to move to the operating position of the processing technology teaching equipment;

数控系统操作面板6控制安全门气缸23将加工工艺教学设备的正面机床安全门门板21打开,将数控机床的气动夹具36设定在松开状态;The numerical control system operation panel 6 controls the safety door cylinder 23 to open the front machine tool safety door door panel 21 of the processing technology teaching equipment, and the pneumatic clamp 36 of the numerical control machine tool is set in the loosened state;

工业机器人控制器输出运动指令使工业机器人本体运动到将工件8放置到气动夹具36上的指定姿态,数控系统操作面板6将气动夹具36设定为夹紧状态,稳定夹持工件8后,工业机器人控制器输出动作指令松开对工件8的夹持;The industrial robot controller outputs motion commands to make the industrial robot body move to the specified posture of placing the workpiece 8 on the pneumatic clamp 36, and the numerical control system operation panel 6 sets the pneumatic clamp 36 to the clamping state, and after stably clamping the workpiece 8, the industrial The robot controller outputs an action command to loosen the clamping of the workpiece 8;

工业机器人控制器输出运动指令使工业机器人本体运动到指定标准姿态,退出数控机床3安全护罩2区域后,数控系统操作面板6控制安全门气缸23关闭机床安全门门板21;The industrial robot controller outputs motion commands to make the industrial robot body move to the specified standard posture, and after exiting the CNC machine tool 3 safety shield 2 area, the CNC system operation panel 6 controls the safety door cylinder 23 to close the machine tool safety door panel 21;

数控系统操作面板6中已经预存好所需要进行加工的多个数控加工G代码程序,MES系统根据生产需求选择合适的加工程序、刀具;Multiple CNC machining G code programs that need to be processed have been pre-stored in the CNC system operation panel 6, and the MES system selects appropriate processing programs and tools according to production requirements;

数控系统操作面板6控制数控机床3执行选定的数控加工G代码,完成工件的定制化雕刻/铣削加工;加工过程中的主轴转速、是否加工完成等信息可由数控系统操作面板6与MES软件通信传输,并由固定终端51实时显示;The CNC system operation panel 6 controls the CNC machine tool 3 to execute the selected CNC machining G code, and completes the customized engraving/milling processing of the workpiece; the spindle speed during the processing, whether the processing is completed, etc., can be communicated with the MES software by the CNC system operation panel 6 transmission, and displayed in real time by the fixed terminal 51;

数控机床3完成对工件8的定制化加工后,数控系统操作面板6控制安全门气缸23将机床安全门门板21打开,工业机器人控制器22输出运动指令使工业机器人本体21运动到拾取工件8的指定姿态,数控系统操作面板6控制气动夹具36松开,工业机器人控制器22输出动作指令和运动指令使工业机器人本体21取出工件8并运动到指定标准姿态,退出数控机床3安全护罩2区域。After the CNC machine tool 3 completes the customized processing of the workpiece 8, the CNC system operation panel 6 controls the safety door cylinder 23 to open the machine tool safety door panel 21, and the industrial robot controller 22 outputs motion commands to make the industrial robot body 21 move to the specified posture for picking up the workpiece 8 , the numerical control system operation panel 6 controls the pneumatic clamp 36 to loosen, and the industrial robot controller 22 outputs action commands and motion commands to make the industrial robot body 21 take out the workpiece 8 and move to the specified standard posture, and exit the CNC machine tool 3 safety shield 2 area.

数控系统操作面板6控制安全门气缸23使机床安全门门板21关闭。The numerical control system operation panel 6 controls the safety door cylinder 23 to close the machine tool safety door panel 21 .

以上结合具体实施例描述了本发明的技术原理,这些描述只是为了解释本发明的原理,不能以任何方式解释为对本发明保护范围的限制。基于此处解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principle of the present invention has been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention, and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative work, and these modes will all fall within the protection scope of the present invention.

Claims (9)

1.一种加工工艺教学设备,其特征在于:包含工作台、安全护罩、数控机床、模拟刀库、加工状态指示灯、数控系统操作面板和通讯模块;1. A processing technology teaching equipment, characterized in that: comprising a workbench, a safety shield, a numerically controlled machine tool, a simulated tool magazine, a processing status indicator light, a numerically controlled system operation panel and a communication module; 所述安全护罩、数控机床和数控系统操作面板设置在工作台台面上;The safety shield, the CNC machine tool and the CNC system operation panel are arranged on the workbench; 所述模拟刀库和加工状态指示灯设置在安全护罩上;The simulated tool magazine and the processing status indicator light are arranged on the safety shield; 所述通讯模块设置在工作台台柜内;The communication module is arranged in the workbench cabinet; 所述安全护栏为框架型结构并设置在数控机床的四周,并且安全护栏上设置有机床安全门,所述机床安全门连接有安全门气缸,安全门气缸的工作控制信号由数控系统操作面板提供;The safety guardrail is a frame structure and is arranged around the CNC machine tool, and the safety guardrail is provided with a machine tool safety door, the machine tool safety door is connected with a safety door cylinder, and the working control signal of the safety door cylinder is provided by the numerical control system operation panel; 所述数控机床包括:传动装置、主轴、刀具、气动夹具和加工平台,其中,所述主轴设置在传动装置上,所述主轴终端与刀具连接;所述加工平台设置在加工工作台上并位于主轴的下侧,所述气动夹具设置在加工平台上;The CNC machine tool includes: a transmission device, a main shaft, a tool, a pneumatic clamp and a processing platform, wherein the main shaft is arranged on the transmission device, and the terminal of the main shaft is connected to the tool; the processing platform is arranged on the processing table and located The lower side of the main shaft, the pneumatic clamp is set on the processing platform; 所述模拟刀库可显示当前刀库状态和刀具信息;The simulated tool magazine can display current tool magazine status and tool information; 所述数控机床由数控系统操作面板实现动作控制,数控系统操作面板与通讯模块信号连接,实现加工工艺教学设备与上位机的控制信号的交互。The numerical control machine tool is controlled by the operation panel of the numerical control system, and the operation panel of the numerical control system is connected with the communication module signal to realize the interaction between the processing technology teaching equipment and the control signal of the upper computer. 2.根据权利要求1所述的加工工艺教学设备,其特征在于:所述数控机床的正面和背面各设置有机床安全门,所述机床安全门包括门板、门板导轨、安全门气缸和安全门位置传感器,门板通过安全门气缸驱动沿门板导轨开闭,安全门位置传感器可反馈机床安全门的打开或关闭状态。2. The processing technology teaching equipment according to claim 1, characterized in that: the front and the back of the CNC machine tool are each provided with a machine safety door, and the machine safety door includes a door panel, a door panel guide rail, a safety door cylinder and a safety door position sensor, and the door panel Driven by the safety door cylinder to open and close along the door guide rail, the safety door position sensor can feedback the opening or closing status of the safety door of the machine tool. 3.根据权利要求1所述的加工工艺教学设备,其特征在于:所述传动装置包括X轴传动装置、Y轴传动装置、Z轴传动装置,其中,所述X轴传动装置、Y轴传动装置、Z轴传动装置均为伺服电机驱动滚珠丝杠使其安装平台沿直线导轨运动的结构;所述Y轴传动装置设置在工作台台面上,所述X轴传动装置设置在Y轴传动装置上,所述Z轴传动装置设置在Y轴传送装置上,所述主轴设置在Z轴传动装置上。3. The processing technology teaching equipment according to claim 1, characterized in that: the transmission device includes an X-axis transmission device, a Y-axis transmission device, and a Z-axis transmission device, wherein the X-axis transmission device, Y-axis transmission device The device and the Z-axis transmission device are all structures in which the servo motor drives the ball screw to make the installation platform move along the linear guide rail; the Y-axis transmission device is set on the workbench, and the X-axis transmission device is set on the Y-axis transmission device Above, the Z-axis transmission device is arranged on the Y-axis transmission device, and the main shaft is arranged on the Z-axis transmission device. 4.根据权利要求3所述的加工工艺教学设备,其特征在于,所述X轴传动装置包括X轴伺服电机、X轴同步带、X轴滚珠丝杠、X轴直线导轨和X轴安装平台,所述数控系统操作面板控制X轴伺服电机旋转,旋转动作由X轴同步带传递到X轴滚珠丝杠上,通过X轴滚珠丝杠的运动变换使得X轴安装平台沿X轴直线导轨往返直线移动,从而带动设置在X轴安装平台上的Z轴传动装置移动;4. The processing technology teaching equipment according to claim 3, wherein the X-axis transmission device includes an X-axis servo motor, an X-axis timing belt, an X-axis ball screw, an X-axis linear guide rail, and an X-axis installation platform , the operation panel of the numerical control system controls the rotation of the X-axis servo motor, and the rotation action is transmitted to the X-axis ball screw by the X-axis synchronous belt, and the X-axis installation platform is reciprocated along the X-axis linear guide rail through the motion transformation of the X-axis ball screw Linear movement, thereby driving the Z-axis transmission device set on the X-axis installation platform to move; 所述Y轴传动装置包括Y轴伺服电机、Y轴同步带、Y轴滚珠丝杠;Y轴直线导轨和Y轴安装平台,其中,所述数控系统操作面板控制Y轴伺服电机旋转,旋转动作由Y轴同步带传递到Y轴滚珠丝杠上,通过Y轴滚珠丝杠的运动变换使得Y轴安装平台沿Y轴直线导轨往返直线移动,从而带动设置在Y轴安装平台上的X轴传动装置移动;The Y-axis transmission device includes a Y-axis servo motor, a Y-axis timing belt, a Y-axis ball screw; a Y-axis linear guide rail and a Y-axis installation platform, wherein the operation panel of the numerical control system controls the rotation of the Y-axis servo motor, and the rotation action The Y-axis timing belt is transmitted to the Y-axis ball screw, and the Y-axis installation platform moves back and forth linearly along the Y-axis linear guide rail through the motion transformation of the Y-axis ball screw, thereby driving the X-axis transmission set on the Y-axis installation platform. device movement; 所述Z轴传动装置包括Z轴伺服电机、Z轴同步带、Z轴滚珠丝杠、Z轴直线导轨和Z轴安装平台,其中,所述数控系统操作面板控制Z轴伺服电机旋转,旋转动作由Z轴同步带传递到Z轴滚珠丝杠上,通过Z轴滚珠丝杠的运动变换使得Z轴安装平台沿Z轴直线导轨往返直线移动,从而带动设置在Z轴安装平台上的主轴移动。The Z-axis transmission device includes a Z-axis servo motor, a Z-axis timing belt, a Z-axis ball screw, a Z-axis linear guide and a Z-axis installation platform, wherein the operation panel of the numerical control system controls the rotation of the Z-axis servo motor, and the rotation action The Z-axis timing belt is transmitted to the Z-axis ball screw. Through the motion transformation of the Z-axis ball screw, the Z-axis installation platform moves back and forth linearly along the Z-axis linear guide rail, thereby driving the spindle set on the Z-axis installation platform to move. 5.根据权利要求4所述的加工工艺教学设备,其特征在于,所述X轴伺服电机、Y轴伺服电机和Z轴伺服电机与数控系统操作面板通信的线缆分别通过X轴线缆拖链、Y轴线缆拖链和Z轴线缆拖链实现柔性固定。5. The processing technology teaching equipment according to claim 4, characterized in that, the cables for communication between the X-axis servo motor, the Y-axis servo motor and the Z-axis servo motor and the operation panel of the numerical control system are respectively dragged by the X-axis cable Chain, Y-axis cable drag chain and Z-axis cable drag chain realize flexible fixation. 6.根据权利要求1所述的加工工艺教学设备,其特征在于:所述模拟刀库与数控系统操作面板通讯连接,由数控系统控制面板输出控制信号实现刀库状态切换和换刀动作。6 . The processing technology teaching equipment according to claim 1 , characterized in that: the simulated tool magazine is connected to the operation panel of the numerical control system through communication, and the control panel of the numerical control system outputs control signals to realize the state switching of the tool magazine and the tool change action. 7.根据权利要求1所述的加工工艺教学设备,其特征在于:所述数控系统操作面板通过工业以太网与上位机实现状态信息交互。7. The processing technology teaching equipment according to claim 1, characterized in that: the operation panel of the numerical control system realizes state information interaction with the upper computer through industrial Ethernet. 8.根据权利要求1所述的加工工艺教学设备,其特征在于:所述通讯模块为远程IO模块。8. The processing technology teaching equipment according to claim 1, wherein the communication module is a remote IO module. 9.根据权利要求1所述的加工工艺教学设备,其特征在于:所述工作台为柜式结构,其侧面设置有门板,内部具有储物空间,上平面为工作台面,四周设置有用于线路布设的线槽。9. The processing technology teaching equipment according to claim 1, characterized in that: the workbench is a cabinet structure with door panels on the side and storage space inside, the upper plane is a workbench, and there are wiring boards around it. Wiring slots laid out.
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CN114241885A (en) * 2021-12-27 2022-03-25 浙江大学台州研究院 Machine tool equipment with safety teaching function
CN116300527A (en) * 2023-03-17 2023-06-23 上海巅思智能科技有限公司 Numerical control machining process simulation system and simulation equipment
CN116300527B (en) * 2023-03-17 2023-09-19 上海巅思智能科技有限公司 Numerical control machining process simulation system and simulation equipment

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