CN111231476A - 一种地板样品的制备方法 - Google Patents
一种地板样品的制备方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B29/005—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1808—Handling of layers or the laminate characterised by the laying up of the layers
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
Abstract
本发明涉及一种地板样品的制备方法,该方法先将装饰原纸进行烘干;然后自上而下将耐磨纸、装饰原纸、耐磨纸、高密度纤维板和平衡纸进行组合成组合板;最后将组合好的组合板置于热压设备中进行热压压贴得到地板样品;这种方法解决了现有技术在地板打样中浸胶后的装饰原纸的浪费,缩短了打样工艺,提高了打样效率,降低打样成本。
Description
技术领域
本发明涉及地板样品的制备方法,具体是一种直接采用装饰原纸压贴制备地板样品的方法.
背景技术
正常地板的打样,一般是先将耐磨纸、装饰原纸、平衡纸进行浸胶处理,再将耐磨纸、装饰原纸、高密度纤维板和平衡纸进行组合压贴。由于每次打样时,装饰原纸在浸胶时有起步数量,每次浸胶数量不能少于200张,而客户需求的数量比较少,这样每次打样时,有多余的装饰原纸无法使用,造成浪费,打样成本高;另现有的地板样品制备技术是采用冷进冷出热压工艺,在热压过程中,耐磨纸、装饰纸、基层以及平衡纸经历了常温、升温、保温、降温、常温的热压温度,压贴过程使用时间比较长,效率比较低下。
发明内容
为解决上述技术问题,本发明提供了一种装饰原纸无需进行浸胶,直接进行热压压贴的制备地板样品的方法,改方法制样成本低、压贴时间短,生产效率高。
实现本发明技术目的所采用的技术方案包括如下步骤:
步骤A将装饰原纸在110℃-140℃温度下,烘干1min-2min;
步骤B:自上而下将耐磨纸、装饰纸、耐磨纸、高密度纤维板、平衡纸进行叠放;
步骤C将组合好的地板进行热压压贴,压贴温度为:170℃-185℃,压贴时间为:35-40s,压力为:70-90N/cm2。
对上述技术方案进一步的改进是:步骤A中,将装饰原纸进行烘干的温度为110℃-140℃,烘干时间为1-2min;
且步骤C中,组合板热压温度为170℃-185℃,压贴时间为35-40s,压力为70-90N/cm2;
且步骤C中,将组合板直接放入已预热至170℃-185℃的热压设备中,进行热压,热压结束后,直接自然冷却。
本发明提供的技术方案与现有技术相比,具有如下显著效果:
本发明中,由于在装饰原纸和高密度纤维板之间加装了一层耐磨纸,装饰原纸无需进行浸胶过程,利用耐磨纸的胶水反渗透到装饰原纸上达到粘合的效果,解决了在进行地板打样时,装饰原纸在浸胶后多余的浪费,本发明采用将耐磨纸、装饰纸、耐磨纸、高密度纤维板、平衡纸组合后的组合板直接在热压机预热后的恒温下进行压贴,压贴后直接拿出,采用自然冷却,缩短了打样工艺,减少了在热压设备中从常温、升温、保温、降温、常温的热压工艺的时间,制样效率得到明显提升,降低打样成本。
具体实施方式
本发明提供的压贴地板样品的制备方法,包括以下步骤:
步骤A、首先将装饰原纸在110℃-140℃温度下进行烘干1-2min;
步骤B、自上而下将耐磨纸、烘干后的装饰原纸、耐磨纸、高密度纤维板、平衡纸进行叠放成组合板;
步骤C、将叠放好的组合板,直接放入预热至170℃-185℃的热压机中,在压力70-90N/cm2条件下,恒温热压35-40s;配合整个热压过程中特定设定的压贴压力以及压贴时间,使得热压完成后,耐磨纸、平衡纸自带有的胶水充分发挥粘合作用,提高了各层之间结合的牢固度,压贴完成之后直接拿出进行自然冷却,粘合在高密度纤维板上面的平衡纸,能有效防止地板样品变形。
Claims (4)
1.一种地板样品的制备方法,其特征在于包括如下步骤:
步骤A、先将装饰原纸进行烘干;
步骤B、自上而下将耐磨纸、装饰原纸、耐磨纸、高密度纤维板和平衡纸进行组合成组合板;
步骤C、将组合好的组合板置于热压设备中进行热压压贴。
2.根据权利要求1所述的地板样品的制备方法,其特征在于:所述步骤A中,将装饰原纸进行烘干的温度为110℃-140℃,烘干时间为1-2min。
3.根据权利要求1所述的地板样品的制备方法,其特征在于:所述步骤C中,组合板热压温度为170℃-185℃,压贴时间为35-40s,压力为70-90N/cm2。
4.根据权利要求1所述的地板样品的制备方法,其特征在于:所述步骤C中,将组合板直接放入已预热至170℃-185℃的热压设备中,进行热压,热压结束后,直接自然冷却。
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201287365Y (zh) * | 2008-11-04 | 2009-08-12 | 丁中建 | 层压饰面板 |
CN201530025U (zh) * | 2009-08-14 | 2010-07-21 | 张国芳 | 未浸三聚氰胺胶水的装饰纸压贴同步花纹制作的纤维板 |
CN202596110U (zh) * | 2012-04-23 | 2012-12-12 | 浙江康辉木业有限公司 | 一种多层实木地板 |
KR101242217B1 (ko) * | 2012-09-06 | 2013-03-15 | 주식회사 프리머에코마루 | 내구성이 향상된 이음구조를 가진 넌슬립 강화마루 제조방법 및 넌슬립 강화마루 |
WO2018103296A1 (zh) * | 2016-12-09 | 2018-06-14 | 久盛地板有限公司 | 内置碳纤维电热层强化地板的制备工艺及其木地板 |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201287365Y (zh) * | 2008-11-04 | 2009-08-12 | 丁中建 | 层压饰面板 |
CN201530025U (zh) * | 2009-08-14 | 2010-07-21 | 张国芳 | 未浸三聚氰胺胶水的装饰纸压贴同步花纹制作的纤维板 |
CN202596110U (zh) * | 2012-04-23 | 2012-12-12 | 浙江康辉木业有限公司 | 一种多层实木地板 |
KR101242217B1 (ko) * | 2012-09-06 | 2013-03-15 | 주식회사 프리머에코마루 | 내구성이 향상된 이음구조를 가진 넌슬립 강화마루 제조방법 및 넌슬립 강화마루 |
WO2018103296A1 (zh) * | 2016-12-09 | 2018-06-14 | 久盛地板有限公司 | 内置碳纤维电热层强化地板的制备工艺及其木地板 |
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