CN111230928A - Proximity sensor, electronic skin, manufacturing method and proximity sensing method - Google Patents
Proximity sensor, electronic skin, manufacturing method and proximity sensing method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
技术领域technical field
本申请涉及机器人技术领域,具体涉及一种接近传感器、电子皮肤、制作方法以及接近感应方法。The present application relates to the field of robotics, and in particular to a proximity sensor, an electronic skin, a manufacturing method, and a proximity sensing method.
背景技术Background technique
接近感应指的是针对外界对象的近距离的无接触感应。目前接近感应技术应用较为广泛,比如,可以应用到自动控制、智能终端、机器人等。然而,目前的接近感应主要包括两种,一是基于视觉的物体图形识别测距,二是基于波传播的光学与声学测距。然而,目前的接近感应的精度较低。Proximity sensing refers to the non-contact sensing of close range of external objects. At present, proximity sensing technology is widely used, for example, it can be applied to automatic control, intelligent terminals, robots, etc. However, the current proximity sensing mainly includes two types, one is visual-based object pattern recognition ranging, and the other is optical and acoustic ranging based on wave propagation. However, current proximity sensing is less accurate.
比如,以机器人应用为例,目前随着智能机器人技术的发展和应用逐渐深化。无论是大型工业机器人还是智能家庭机器人,给人们带来高效、便捷的服务,但与之相伴的是机器人程式化的动作无法感知到周围环境的变化,发生与外界对象如人、物体的碰撞,造成受伤或损坏。For example, taking robot applications as an example, with the development and application of intelligent robot technology, it is gradually deepening. Whether it is a large-scale industrial robot or an intelligent home robot, it brings efficient and convenient services to people, but the robot's programmed actions cannot sense changes in the surrounding environment, and collide with external objects such as people and objects. cause injury or damage.
为了防止损害的发生,研究人员开发了应用于机器人的接近传感系统。机器人体系应用较多的接近传感系统主要有两种,一是基于视觉的物体图形识别测距,二是基于波传播的光学与声学测距。视觉的图形识别托于图形数据库,使用摄像头捕捉物体并按照尺寸比例计算得到与物体的间距。而光学与声学测距则是利用波在空间中传播并在遇到物体时发生反射的现象,激光测距和超声波测距通过测量发射时间或反射波的相位变化来计算物体的距离。To prevent damage from occurring, the researchers developed proximity sensing systems for robots. There are two main types of proximity sensing systems that are widely used in robotic systems. One is vision-based object pattern recognition and ranging, and the other is optical and acoustic ranging based on wave propagation. The visual pattern recognition is supported by the pattern database, and the camera is used to capture the object and calculate the distance from the object according to the size ratio. Optical and acoustic ranging uses the phenomenon that waves propagate in space and reflect when they encounter an object. Laser ranging and ultrasonic ranging calculate the distance of an object by measuring the time of emission or the phase change of the reflected wave.
在对现有技术的研究和实践过程中,本申请的发明人发现目前接近传感系统对对象的接近感应精度较低;比如,现有的视觉传感体系即基于视觉的物体图形识别测距需要摄像装置,并需要将传感物体的参数提前录入,接近感应精准度取决于录入参数的准确性和摄像装置的数量、质量等,然而这些无法保证;又比如,目前的光学和超声波测距需要复杂的光波或声波发射和接收系统,整个系统的体积较大,无法大量排布,因此降低了机器人对外界对象的接近感应精度。During the research and practice of the prior art, the inventor of the present application found that the proximity sensing accuracy of the current proximity sensing system to objects is relatively low; A camera device is required, and the parameters of the sensing object need to be entered in advance. The proximity sensing accuracy depends on the accuracy of the entered parameters and the number and quality of the camera devices, but these cannot be guaranteed; another example, the current optical and ultrasonic ranging A complex light or sound wave transmitting and receiving system is required, and the entire system is large in size and cannot be arranged in large quantities, thus reducing the proximity sensing accuracy of the robot to external objects.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供一种接近传感器、电子皮肤、制作方法以及接近感应方法,可以提升接近感应精度。Embodiments of the present application provide a proximity sensor, an electronic skin, a manufacturing method, and a proximity sensing method, which can improve proximity sensing accuracy.
本申请实施例提供了一种柔性的单电极电容式接近传感器,包括一个电极;其中,所述电极在空间中形成电场,当所述单电极电容式接近传感器以外的对象接近所述单电极电容式接近传感时,通过电场变化感应所述对象的接近。An embodiment of the present application provides a flexible single-electrode capacitive proximity sensor, including an electrode; wherein, the electrode forms an electric field in space, and when an object other than the single-electrode capacitive proximity sensor approaches the single-electrode capacitive proximity sensor In the case of proximity sensing, the approach of the object is sensed through changes in the electric field.
在一实施例中,所述电极为柔性电极。In one embodiment, the electrodes are flexible electrodes.
在一实施例中,单电极电容式接近传感器还包括:柔性衬底和封装体;所述电极设置在所述柔性衬底上,所述封装体设置所述电极上,对电极封装。In one embodiment, the single-electrode capacitive proximity sensor further includes: a flexible substrate and a package body; the electrodes are arranged on the flexible substrate, the package body is arranged on the electrodes, and encapsulates the electrodes.
在一实施例中,所述柔性衬底包括顶面和底面,所述电极设置在所述顶面上,且所述底面具有贴附性。In one embodiment, the flexible substrate includes a top surface and a bottom surface, the electrodes are disposed on the top surface, and the bottom surface has adhesive properties.
在一实施例中,所述电极的图案包括框型。In one embodiment, the pattern of the electrodes includes a frame shape.
本申请实施例提供一种机器人的电子皮肤,包括:至少一个柔性的单电极电容式接近传感器;Embodiments of the present application provide an electronic skin for a robot, including: at least one flexible single-electrode capacitive proximity sensor;
其中,所述单电极电容式接近传感器在空间中形成电场,当所述机器人以外的对象接近所述单电极电容式接近传感器引起所述电场变化时,将电场变化的电信号传输给机器人,以使得所述机器人根据所述电信号感应所述对象的接近。Wherein, the single-electrode capacitive proximity sensor forms an electric field in space, and when an object other than the robot approaches the single-electrode capacitive proximity sensor and causes the electric field to change, the electric signal of the electric field change is transmitted to the robot to The robot is made to sense the approach of the object according to the electrical signal.
在一实施例中,所述单电极电容式接近传感器包括:柔性衬底、电极和封装体;所述电极设置在所述柔性衬底上,所述封装体设置所述电极上,对电极封装。In one embodiment, the single-electrode capacitive proximity sensor includes: a flexible substrate, an electrode and a package body; the electrode is arranged on the flexible substrate, the package body is arranged on the electrode, and the electrode is packaged. .
在一实施例中,所述电极为柔性电极。In one embodiment, the electrodes are flexible electrodes.
在一实施例中,所述电子皮肤包括至少两个柔性的单电极电容式接近传感器;所述至少两个柔性的单电极电容式接近传感器组成接近传感器阵列。In one embodiment, the electronic skin includes at least two flexible single-electrode capacitive proximity sensors; the at least two flexible single-electrode capacitive proximity sensors form a proximity sensor array.
在一实施例中,所述单电极电容式接近传感器包括:柔性衬底、电极和封装体;所述电极设置在所述柔性衬底上,所述封装体设置所述电极上,对电极封装;其中,所述至少两个单电极电容式接近传感器共用一个柔性衬底、以及封装体。In one embodiment, the single-electrode capacitive proximity sensor includes: a flexible substrate, an electrode and a package body; the electrode is arranged on the flexible substrate, the package body is arranged on the electrode, and the electrode is packaged. ; wherein, the at least two single-electrode capacitive proximity sensors share a flexible substrate and a package body.
在一实施例中,所述柔性衬底包括顶面和底面,所述电极设置在所述顶面上,且所述底面具有贴附性。In one embodiment, the flexible substrate includes a top surface and a bottom surface, the electrodes are disposed on the top surface, and the bottom surface has adhesive properties.
在一实施例中,所述封装体包括胶带或者聚二甲基硅氧烷薄膜。In one embodiment, the package body includes tape or polydimethylsiloxane film.
在一实施例中,所述电极的图案包括框型。In one embodiment, the pattern of the electrodes includes a frame shape.
在一实施例中,所述柔性衬底包括聚合物薄膜。In one embodiment, the flexible substrate comprises a polymer film.
在一实施例中,所述柔性衬底包括顶面和底面,所述电极设置在所述顶面上,所述底面设置有导电薄膜。In one embodiment, the flexible substrate includes a top surface and a bottom surface, the electrodes are disposed on the top surface, and a conductive film is disposed on the bottom surface.
本申请实施例提供了一种机器人,所述机器人的外表面贴附有上述所述的电子皮肤;其中,所述电子皮肤与所述机器人电性连接;An embodiment of the present application provides a robot, the outer surface of the robot is attached with the electronic skin described above; wherein, the electronic skin is electrically connected to the robot;
所述单电极电容式接近传感器在空间中形成电场,当所述机器人以外的对象接近所述单电极电容式接近传感器引起所述电场变化时,所述单电极电容式接近传感器将电场变化的电信号传输给机器人;The single-electrode capacitive proximity sensor forms an electric field in space, and when an object other than the robot approaches the single-electrode capacitive proximity sensor and causes the electric field to change, the single-electrode capacitive proximity sensor converts the electric field to the electric field of the change. signal transmission to the robot;
所述机器人,用于根据所述电信号感应所述对象的接近。The robot is used for sensing the approach of the object according to the electrical signal.
在一实施例中,所述机器人包括机器人骨骼,所述电子皮肤贴附在所述机器人骨骼的外表面上。In one embodiment, the robot includes a robotic skeleton, and the electronic skin is attached to an outer surface of the robotic skeleton.
本申请实施例提供一种接近感应方法,适用于机器人,所述机器人的外表面贴附有本申请实施例任一提供的电子皮肤;该方法包括:The embodiment of the present application provides a proximity sensing method, which is suitable for a robot, and the outer surface of the robot is attached with the electronic skin provided by any one of the embodiments of the present application; the method includes:
接收所述电子皮肤中单电极电容式接近传感器传输的电信号;receiving electrical signals transmitted by the single-electrode capacitive proximity sensor in the electronic skin;
根据接收到的电信号感应所述机器人外界对象的接近。According to the received electrical signal, the approach of the object outside the robot is sensed.
本申请实施例提供了一种机器人的电子皮肤制作方法,包括:The embodiment of the present application provides a method for making an electronic skin of a robot, including:
提供柔性衬底;Provide flexible substrate;
在所述柔性衬底上形成至少一个电极;forming at least one electrode on the flexible substrate;
使用封装体对所述电极进行封装,得到至少一个柔性的单电极电容式接近传感器;encapsulating the electrodes with an encapsulation body to obtain at least one flexible single-electrode capacitive proximity sensor;
采用至少一个柔性的单电极电容式接近传感器制作机器人的电子皮肤。A robotic electronic skin is fabricated using at least one flexible single-electrode capacitive proximity sensor.
在一实施例中,在所述柔性衬底上形成至少一个电极,包括:在所述柔性衬底上形成电极阵列;In one embodiment, forming at least one electrode on the flexible substrate includes: forming an electrode array on the flexible substrate;
使用封装体对所述电极进行封装,得到至少一个柔性的单电极电容式接近传感器,包括:使用封装体对所述电极阵列进行封装,得到接近传感器阵列,所述接近传感器阵列包括至少两个共用衬底的、且柔性的单电极电容式接近传感器;Encapsulating the electrodes with an encapsulation body to obtain at least one flexible single-electrode capacitive proximity sensor, comprising: encapsulating the electrode array with an encapsulation body to obtain a proximity sensor array, the proximity sensor array comprising at least two common Substrate and flexible single-electrode capacitive proximity sensors;
采用至少一个柔性的单电极电容式接近传感器制作机器人的电子皮肤,包括:采用接近传感器阵列制作机器人的电子皮肤。Using at least one flexible single-electrode capacitive proximity sensor to fabricate an electronic skin of a robot includes: fabricating an electronic skin of a robot by using a proximity sensor array.
在一实施例中,在所述柔性衬底上形成电极阵列,包括:In one embodiment, forming an electrode array on the flexible substrate includes:
在所述柔性衬底上形成一导电层;forming a conductive layer on the flexible substrate;
对所述导电层进行电极制作处理,以形成电极阵列,电极阵列包括至少两个呈阵列排布的电极。Electrode fabrication is performed on the conductive layer to form an electrode array, and the electrode array includes at least two electrodes arranged in an array.
在一实施例中,在所述衬底上形成至少一个电极,包括:In one embodiment, forming at least one electrode on the substrate includes:
提供一导电层;providing a conductive layer;
对所述导电层进行电极制作处理,得到至少两个电极;performing electrode fabrication processing on the conductive layer to obtain at least two electrodes;
将至少两个电极按照预定规则贴附在所述柔性衬底上,以在柔性衬底上形成电极阵列,所述电极阵列包括至少两个呈阵列排布的电极。At least two electrodes are attached on the flexible substrate according to predetermined rules, so as to form an electrode array on the flexible substrate, and the electrode array includes at least two electrodes arranged in an array.
在一实施例中,在所述柔性衬底的底面形成导电薄膜。In one embodiment, a conductive film is formed on the bottom surface of the flexible substrate.
本申请实施例提供的接近感应装置,适用于机器人,所述机器人的外表面贴附有本申请实施例任一提供的电子皮肤;接近感应装置包括:The proximity sensing device provided by the embodiment of the present application is suitable for a robot, and the outer surface of the robot is attached with the electronic skin provided by any embodiment of the present application; the proximity sensing device includes:
接收单元,用于接收所述电子皮肤中单电极电容式接近传感器传输的电信号;a receiving unit, configured to receive the electrical signal transmitted by the single-electrode capacitive proximity sensor in the electronic skin;
感应单元,用于根据接收到的电信号感应所述机器人外界对象的接近。The sensing unit is used for sensing the approach of the external object of the robot according to the received electrical signal.
本实施例还提供一种计算机可读存储介质,其上存储有计算机程序,其中,所述计算机程序被处理器执行时实现如接近感应方法的步骤。This embodiment also provides a computer-readable storage medium on which a computer program is stored, wherein when the computer program is executed by a processor, steps such as a proximity sensing method are implemented.
本实施例还提供一种机器人,包括存储器,处理器及存储在存储器上并可在处理器上运行的计算机程序,其中,所述处理器执行所述程序时实现如所述接近感应方法的步骤。This embodiment also provides a robot, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps of the proximity sensing method when the processor executes the program .
本申请实施例提供了一种柔性的单电极电容式接近传感器,包括一个电极;其中,所述电极在空间中形成电场,当所述单电极电容式接近传感器以外的对象接近所述单电极电容式接近传感时,通过电场变化感应所述对象的接近。单电极电容式接近传感器采用电场变化的方式感觉对象的接近,相比现有技术,可以提升接近感情精度。并且,由于单电极电容式接近传感器是柔性的,可以贴附应用对象如机器人的各个部位,实现了应用对象如机器人对外界对象的全方位感应,大大提升了应用对象对外界对象的接近感应精度。An embodiment of the present application provides a flexible single-electrode capacitive proximity sensor, including an electrode; wherein, the electrode forms an electric field in space, and when an object other than the single-electrode capacitive proximity sensor approaches the single-electrode capacitive proximity sensor In the case of proximity sensing, the approach of the object is sensed through changes in the electric field. The single-electrode capacitive proximity sensor senses the approach of an object by means of electric field changes, which can improve the accuracy of proximity emotion compared with the prior art. Moreover, since the single-electrode capacitive proximity sensor is flexible, it can be attached to various parts of the application object such as the robot, realizing the omnidirectional sensing of the application object such as the robot to the external object, and greatly improving the proximity sensing accuracy of the application object to the external object. .
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
图1a是本申请实施例提供的单电极电场示意图;FIG. 1a is a schematic diagram of the electric field of a single electrode provided by an embodiment of the present application;
图1b是本申请实施例提供的单电极电容式接近传感器的结构示意图;FIG. 1b is a schematic structural diagram of a single-electrode capacitive proximity sensor provided by an embodiment of the present application;
图2是本申请实施例提供的电子皮肤的场景示意图;Fig. 2 is the scene schematic diagram of the electronic skin provided by the embodiment of the present application;
图3是本申请实施例提供的机器人的电子皮肤的结构示意图;图4是本申请实施例提供的单电极电容式接近传感器的另一结构示意图;3 is a schematic structural diagram of an electronic skin of a robot provided by an embodiment of the present application; FIG. 4 is another structural schematic diagram of a single-electrode capacitive proximity sensor provided by an embodiment of the present application;
图5a是本申请实施例提供的方形电极示意图;5a is a schematic diagram of a square electrode provided by an embodiment of the present application;
图5b是本申请实施例提供的方形电极实物图;FIG. 5b is a physical diagram of the square electrode provided by the embodiment of the present application;
图6a是本申请实施例提供的框型电极示意图;6a is a schematic diagram of a frame electrode provided by an embodiment of the present application;
图6b是本申请实施例提供的框型电极实物图;FIG. 6b is a physical diagram of the frame electrode provided by the embodiment of the present application;
图7是本申请实施例提供的单电极电容式接近传感器的性能测试示意图;7 is a schematic diagram of a performance test of a single-electrode capacitive proximity sensor provided by an embodiment of the present application;
图8是本申请实施例提供的单电极电容式接近传感器的性能稳定测试示意图;8 is a schematic diagram of a performance stability test of a single-electrode capacitive proximity sensor provided by an embodiment of the present application;
图9是本申请实施例提供的单电极电容式接近传感器在不同位置的传感性能对比测试示意图;9 is a schematic diagram of a comparison test of the sensing performance of the single-electrode capacitive proximity sensor at different positions provided by the embodiment of the present application;
图10是本申请实施例提供的单电极电容式接近传感器贴附机器人曲面的传感测试示意图;10 is a schematic diagram of a sensing test of a single-electrode capacitive proximity sensor attached to a curved surface of a robot provided by an embodiment of the present application;
图11是本申请实施例提供的接近传感器阵列的结构示意图;11 is a schematic structural diagram of a proximity sensor array provided by an embodiment of the present application;
图12是本申请实施例提供的接近感应方法的流程图;12 is a flowchart of a proximity sensing method provided by an embodiment of the present application;
图13是本申请实施例提供的电子皮肤的制作方法的流程示意图;13 is a schematic flowchart of a method for making an electronic skin provided in an embodiment of the present application;
图14是本申请实施例提供的接近感应装置的结构示意图;14 is a schematic structural diagram of a proximity sensing device provided by an embodiment of the present application;
图15a是本申请实施例提供的分布式系统100应用于区块链系统的一个可选的结构示意图;FIG. 15a is an optional schematic structural diagram of the distributed
图15b是本申请实施例提供的区块结构的一个可选的示意图。FIG. 15b is an optional schematic diagram of a block structure provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
本申请提供的方案如接近传感器、电子皮肤、制作方法以及接近感应方法,涉及到人工智能领域,人工智能(Artificial Intelligence,AI)是利用数字计算机或者数字计算机控制的机器模拟、延伸和扩展人的智能,感知环境、获取知识并使用知识获得最佳结果的理论、方法、技术及应用系统。换句话说,人工智能是计算机科学的一个综合技术,它企图了解智能的实质,并生产出一种新的能以人类智能相似的方式做出反应的智能机器。人工智能也就是研究各种智能机器的设计原理与实现方法,使机器具有感知、推理与决策的功能。The solutions provided in this application, such as proximity sensors, electronic skins, manufacturing methods, and proximity sensing methods, relate to the field of artificial intelligence. Artificial intelligence (AI) uses digital computers or machines controlled by digital computers to simulate, extend and expand human beings. Intelligence, the theory, method, technology and application system for perceiving the environment, acquiring knowledge and using knowledge to obtain the best results. In other words, artificial intelligence is a comprehensive technique of computer science that attempts to understand the essence of intelligence and produce a new kind of intelligent machine that can respond in a similar way to human intelligence. Artificial intelligence is to study the design principles and implementation methods of various intelligent machines, so that the machines have the functions of perception, reasoning and decision-making.
人工智能技术是一门综合学科,涉及领域广泛,既有硬件层面的技术也有软件层面的技术。人工智能基础技术一般包括如传感器、专用人工智能芯片、云计算、分布式存储、大数据处理技术、操作/交互系统、机电一体化等技术。Artificial intelligence technology is a comprehensive discipline, involving a wide range of fields, including both hardware-level technology and software-level technology. The basic technologies of artificial intelligence generally include technologies such as sensors, special artificial intelligence chips, cloud computing, distributed storage, big data processing technology, operation/interaction systems, and mechatronics.
本申请实施例体的方案具体涉及人工智能的机器人相关领域,AI机器人(Robot)是自动执行工作的机器装置。它既可以接受人类指挥,又可以运行预先编排的程序,也可以根据以人工智能技术制定的运行法则行动。它的任务是协助或取代人类工作的工作,例如企业生产、建筑或是危险的作业。它是高级整合控制论、机械力学、机械电子、智能机械工学、计算机、人工智能工学、材料和仿生学的产物。AI机器人主要系统结构:机器人一般由执行机构、驱动装置(驱动器)、检测装置(传感器)和控制系统(控制器)和复杂机械等组成。The solutions of the embodiments of the present application specifically relate to the related field of artificial intelligence robots, and an AI robot (Robot) is a machine device that automatically performs work. It can accept human commands, run pre-programmed programs, or act according to operating laws formulated with artificial intelligence technology. Its task is to assist or replace human jobs, such as corporate production, construction, or dangerous operations. It is the product of advanced integrated cybernetics, mechanics, mechatronics, intelligent mechanics, computers, artificial intelligence engineering, materials and bionics. The main system structure of AI robots: robots are generally composed of actuators, driving devices (drivers), detection devices (sensors), control systems (controllers), and complex machinery.
本申请实施例中,机器人是自动执行工作的机器装置。它既可以接受人类指挥,又可以运行预先编排的程序,也可以根据以人工智能技术制定的原则纲领行动。它的任务是协助或取代人类工作的工作,例如生产业、建筑业,或是危险的工作。比如,该机器人可以包括工业机器人如机器手臂、特种机器人。In the embodiments of the present application, the robot is a machine device that automatically performs work. It can accept human command, run pre-programmed programs, or act according to principles and programs formulated with artificial intelligence technology. Its task is to assist or replace human jobs, such as production, construction, or dangerous jobs. For example, the robot may include industrial robots such as robotic arms and special robots.
所谓工业机器人就是面向工业领域的多关节机械手或多自由度机器人。而特种机器人则是除工业机器人之外的、用于非制造业并服务于人类的各种先进机器人,包括:服务机器人、水下机器人、娱乐机器人、军用机器人、农业机器人、机器人化机器等。在特种机器人中,有些分支发展很快,有独立成体系的趋势,如服务机器人、水下机器人、军用机器人、微操作机器人等。The so-called industrial robot is a multi-joint manipulator or a multi-degree-of-freedom robot for the industrial field. Special robots are various advanced robots other than industrial robots that are used in non-manufacturing industries and serve humans, including: service robots, underwater robots, entertainment robots, military robots, agricultural robots, robotic machines, etc. Among the special robots, some branches are developing rapidly and have a tendency to become independent systems, such as service robots, underwater robots, military robots, and micro-operated robots.
参考图1a至图11,本申请实施例提供了一种柔性的单电极电容式接近传感器11,可以包括:一个电极111,即包括单个电极,该单电极电容式接近传感器11是柔性的,具有弯曲、拉伸等能力。Referring to FIGS. 1a to 11 , an embodiment of the present application provides a flexible single-electrode
参考图1a和图1b,其中,电极111可以在空间中形成电场,当所述单电极电容式接近传感器11以外的对象所述单电极电容式接近传感11时,通过电场变化感应所述对象的接近。Referring to FIG. 1a and FIG. 1b, the
比如,单电极电容式接近传感器11中单电极111可以在空间中形成电极轴向的近平行电场,当外界对象如人体或导体靠近电极到一定的距离就会与束缚电场,会引起电容的增加,此时,单电极电容式接近传感器11会通过电场变化感应对象的接近,比如,感应对象与传感器的距离、位置等信息For example, the
在一实施例中,参考图1a和图1b,单电极电容式接近传感器11还可以包括衬底110和封装体112;所述电极111设置在衬底110上,所述封装体113设置电极111上,对电极111封装。参考图4,在一实施例中封装体112还可以对电极111和柔性衬底110同时封装。此外,在其他实施例中,单电极电容式接近传感器11也可以没有衬底和封装体,只有电极111。In one embodiment, referring to FIGS. 1 a and 1 b , the single-electrode
其中,单电极电容式接近传感器11具有柔性的实现方式有多种,比如,在一实施例中,通过柔性的衬底110使得单电极电容式接近传感器11具有柔性,此时,衬底110可以为柔性衬底;或者在一实施例中,可以通过柔性的电极11使得单电极电容式接近传感器11具有柔性,此时,电极111可以为柔性电极。There are many ways to realize the flexibility of the single-electrode
在一实施例中,为了使得单电极电容式接近传感器可以在贴附在应用对象如机器人、智能手机、无人车辆等上,其中,衬底110的底面可以具有贴附性。In one embodiment, in order to enable the single-electrode capacitive proximity sensor to be attached to application objects such as robots, smart phones, unmanned vehicles, etc., the bottom surface of the
在一实施例中,电极111的图案可以根据实际需求设定,比如,可以为框型、非框型等等,例如,参考图5a、图5b。In one embodiment, the pattern of the
本申请实施例提供的单电极电容式接近传感器11采用电场变化的方式感觉对象的接近,相比现有技术,可以提升接近感情精度。并且,由于单电极电容式接近传感器是柔性的,可以贴附应用对象如机器人的各个部位,实现了应用对象如机器人对外界对象的全方位感应,大大提升了应用对象对外界对象的接近感应精度。The single-electrode
本申请实施例提供的单电极电容式接近传感器11可以应用任何需要接近感应的对象即应用对象上,比如,可以应用在无人机、无人驾驶车辆、电动车辆、机器人、探测器(如航空探测器等)等等。The single-electrode
例如,以应用在机器人上为例,可以采用单电极电容式接近传感器11制作出机器人的电子皮肤,通过电子皮肤辅助机器人实现感应外界对象的接近。For example, taking an application in a robot as an example, a single-electrode
本申请实施例将以工业机器人或者家用服务机器人为例来介绍机器人的电子皮肤等。This embodiment of the present application will take an industrial robot or a home service robot as an example to introduce the electronic skin of the robot and the like.
参考图2至图3,本申请实施例提供一种机器人的电子皮肤10,该电子皮肤10可以贴附在机器人20的表面,帮助机器人感应四周的工作环境,避免机器人与外界对象如与操作人员、或服务对象等发生碰撞造成损失。2 to 3 , an embodiment of the present application provides an
其中,该电子皮肤10可以包括至少一个柔性的单电极电容式接近传感器11,比如,可以包括一个柔性的单电极电容式接近传感器11,或者至少两个柔性的单电极电容式接近传感器11。在一实施例中,参考图3,为了提升机器人20对外界对象的接近感应精度,该电子皮肤20可以包括接近传感器阵列12,接近传感器陈列12包括至少两个呈阵列排布的柔性的单电极电容式接近传感11。The
在实际应用中,电子皮肤10中单电极电容式接近传感器11越多、密度越大,对外界对象的接近感应精度越高,比如,为了提升感应精度可以设置高密度的单电极电容式接近传感器11。In practical applications, the more single-electrode
本申请实施例的单电极电容式接近传感器11可以为包括单个电极的电容式接近传感器,本申请实施例可以利用电极的空间电场制作出柔性的单电极电容接近式传感器,从而制作出机器人的电子皮肤。The single-electrode
其中,所述单电极电容式接近传感器11可以在空间中形成电场,当所述机器人以外的对象如物体接近单电极电容式接近传感器引起所述电场变化时,将电场变化的电信号传输给机器人,以使得所述机器人根据所述电信号感应所述物体的接近。比如,机器人可以根据电信号的变化分析判断外界物体的接近等。Wherein, the single-electrode
例如,参考图3,电子皮肤10的单电极电容式接近传感器11中单电极可以在空间中形成电极轴向的近平行电场,当外界对象如人体或导体靠近电极到一定的距离就会与束缚电场,会引起电容的增加,此时,单电极电容式接近传感器11会将电场变化的电信号传输给机器人20,机器人20根据接收到电信号感应对象的接近,比如,感应对象与机器人的距离、位置等信息。For example, referring to FIG. 3 , the single electrode in the single-electrode
本申请实施例,可以采用柔性的单电极电容式接近传感器11制作电子皮肤10,那么电子皮肤10整体也具有柔性,并且具有一定的弯曲变形能力(参考图2),因此,可以使得电子皮肤能够良好的贴附在机器人的外表面,更好地帮助机器人20感应外界对象如人体或导体的靠近,避免机器人与其发生碰撞,使机器人做出相应的避让或制动等动作,大大提升接近感应精度。In this embodiment of the present application, a flexible single-electrode
例如,由于采用柔性的单电极电容式接近传感器11,因此,可以将电子皮肤10贴附在机器人的外骨骼上如机器人手臂的圆柱状外壁、机器人主干的前胸或背部;此外,还可以将电子皮肤贴附在机器人的关键部位,比如,机器人的关节部位、以及一些形状比较复杂的部位等,以便于某些部位可以精准地感应外界对象的接近,从而做出响应。For example, since the flexible single-electrode
其中,本申请实施例柔性的单电极电容式接近传感器11的结构可以有多种,比如,在一实施例中,参考图1a和图1b,柔性的单电极电容式接近传感器11可以包括柔性衬底110、电极111和封装体112;所述电极111设置在所述柔性衬底110上,所述封装体113设置电极111上,对电极111封装。,参考图4,在一实施例中封装体112还可以对电极111和柔性衬底110同时封装。There may be various structures of the flexible single-electrode
其中,柔性衬底110可以为柔性材料制作成的衬底,在一实施例中,该柔性衬110可以为柔性的绝缘衬底,可以为采用柔性绝缘材料制作成的衬底。如可以包括柔性材料薄膜,即柔性材料制作成的薄膜,譬如,柔性衬底110可以包括聚合物薄膜。其中,聚合物薄膜可以包括PET(Polyethylene terephthalate,聚对苯二甲酸乙二醇酯)薄膜、PI(PolyimideFilm,聚酰亚胺薄膜)等等。The
在一实施例中,为了提升电子皮肤的安全性、稳定性和接近感应精度,电子皮肤中所有单电极电容式接近传感器11共用一个柔性衬底。在一实施例中,所有单电极电容式接近传感器11共用的柔性衬底,可以作为电子皮肤10的衬底,用于电子皮肤贴附在机器人的外表面。实际使用时,可以直接将共用的柔性衬底贴附在机器人的外表面。In one embodiment, in order to improve the safety, stability and proximity sensing accuracy of the electronic skin, all single-electrode
在一实施例中,为了防止单电极电容式接近传感器11之间的干扰,电子皮肤中所有单电极电容式接近传感器11不共用一个柔性衬底,也即每个单电极电容式接近传感器11都有各自的柔性衬底110。将至少一个单电极电容式接近传感器11组成电子皮肤10。比如,在一实施例中,可以提供一柔性的电子皮肤衬底,可以将所有单电极电容式接近传感器11设置在电子皮肤衬底上(如粘贴等),以形成电子皮肤10。实际使用时,可以将电子皮肤衬底的贴附在机器人的外表面。又比如,在一实施例中,可以直接将至少一个单极电容式接近传感器11贴附在机器外表面直接作为电子皮肤10。In one embodiment, in order to prevent interference between the single-electrode
其中,电极111可以为导电材料制成的电极,也即电极的材料导电材料,比如,可以为金属电极、导电炭布等导电材料制成的电极。在一实施例中,为了传感器的柔性,进而便于电子皮肤更容易贴附在机器人外表面,电极111可以为柔性电极,比如,可以为柔性导电材料制成的电极。譬如,电极111可以为具有弯曲性能的导电炭布制作成的电极,等等。Wherein, the
本申请实施例中,电极111的形状可以为任意形状,比如,电极111的图案可以呈方形圆形或任意多边形。例如,参考图5a电极111可以为方形电极,图5b为方形电极实物,图5b中柔性衬底110上的电极111可以包括方形电极本体1110和信号引线1111,信号引线1111用于传递电信号。In this embodiment of the present application, the shape of the
在一实施例中,为了提升传感器的感应精度,电极111的图案可以为任意框型,比如,三角框型,圆环形框型,方形框型或者任意多边形框型。例如,参考图6a,电极111可以为方形框型电极,图6b为方形电极实物,图6b中柔性衬底110上的电极111可以包括框型电极本体1110和信号引线1111,信号引线1111用于传递电信号。In one embodiment, in order to improve the sensing accuracy of the sensor, the pattern of the
本申请实施例中,电极11的大小不固定可以根据实际需求设定,比如,可以在微米到米范围内选择。In the embodiment of the present application, the size of the
在一实施例中,为了提升电子皮肤的贴附性,其中,柔性衬底110的底面具有贴附性,比如,柔性衬底110可以包括顶面和底面,电极11设置在所述顶面,该底面具有贴附性。譬如,在实际使用时,可以将单电极电容式接近传感器10的柔性衬底110底面贴附在机器人的外表面。In an embodiment, in order to improve the adhesion of the electronic skin, the bottom surface of the
在一实施例中,当单电极电容式接近传感器10共用柔性衬底时,由于柔性衬底底面具有贴附性,可以将该底面贴附在机器人的外表面,作为电子皮肤。由于柔性衬底具有柔性和贴附性,实际应用时,可以良好地贴附在机器人任何部位的外表面。In one embodiment, when the single-electrode
本申请实施例中,封装体112用于对电极111封装,形成单电极电容式接近传感器,该封装体112具有保护作用,防止电极111与外界环境接触;其中,封装体112可以包裹住电极111。在一实施例中,为了更好地保护电极111,封装体112还可以同时对电极111与柔性衬底110封装,封装体112可以包裹住电极111和柔性衬底110。In the embodiment of the present application, the
其中,封装体112可以包括胶带、薄膜等封装体;比如,封装体112可以包括PDMS(聚二甲基硅氧烷薄膜)等。The
本申请实施例设计的单电极电容式接近传感器的接近传感性能相比目前的传感器较强,对机器人外界对象的传感精度非常高。参考图7,为实际测试中,本申请实施例框型和方形电极的单电极电容式接近传感器在不同感应距离(sensing distance)下的性能表现,左边为框型电极的传感器性能表现,右边为方形电极传感器的性能表现,其中,性能指标可以为感应强度(sensing intensity)。The proximity sensing performance of the single-electrode capacitive proximity sensor designed in the embodiment of the present application is stronger than that of the current sensor, and the sensing accuracy of the external object of the robot is very high. Referring to FIG. 7, it is the performance of the single-electrode capacitive proximity sensor of the frame-shaped and square-shaped electrodes of the embodiment of the present application under different sensing distances in the actual test. The left is the performance of the sensor with the frame-shaped electrode, and the right is the performance of the sensor. The performance of the square electrode sensor, where the performance index can be the sensing intensity.
本申请实施例设计的单电极电容式接近传感器相比现有传感器具有较强的性能稳定性,比如,参考图8,为实际测试中,框型电极的单电极电容式接近传感器在不同感应距离下的性能稳定性表现,其中,曲线1表示物体远离情况下的感应性能,曲线2表示物体靠近情况下的感应性能,图8中两个曲线完全重合,表现出传感器性能的良好稳定性,。The single-electrode capacitive proximity sensor designed in the embodiment of the present application has stronger performance stability than existing sensors. For example, referring to FIG. 8 , in the actual test, the single-electrode capacitive proximity sensor with frame-shaped electrodes has different sensing distances. The performance stability performance is shown in Figure 8, where
本申请实施例设计的单电极电容式接近传感器对于不同位置上外界对象的传感性能相差不大,稳定性极强。例如,参考图9,为实际测试中,框型电极的单电极电容式接近传感器对于周边不同位置的传感性能对比,具体地,在实际测试中,对于框型电极的五个位置上(即左上、左中、左下、上中、中)的传感性能进行对比,从图9中可以看出对于这五个位置上的传感性能波动不大,稳定性较强。其中,图9中第三幅图中k1表示感应距离(sensingdistance)、k2表示响应振幅(rensponse amplitude)。The single-electrode capacitive proximity sensor designed in the embodiment of the present application has little difference in sensing performance for external objects at different positions, and is extremely stable. For example, referring to FIG. 9, it is a comparison of the sensing performance of the single-electrode capacitive proximity sensor of the frame-shaped electrode to different surrounding positions in the actual test. Specifically, in the actual test, for the five positions of the frame-shaped electrode (ie The sensing performance of the upper left, middle left, lower left, upper middle, and middle) is compared. It can be seen from Figure 9 that the sensing performance at these five positions has little fluctuation and strong stability. Wherein, in the third picture in FIG. 9 , k1 represents the sensing distance, and k2 represents the response amplitude (rensponse amplitude).
此外,本申请实施例设计的单电极电容式接近传感器在贴附在机器人外表面后,其传感性能变化不大,具有极强的稳定性。比如,参考图10为实际测试中,单电极电容式接近传感器贴附机器人曲面后的传感性能。In addition, after the single-electrode capacitive proximity sensor designed in the embodiment of the present application is attached to the outer surface of the robot, its sensing performance does not change much and has extremely strong stability. For example, refer to Figure 10 for the sensing performance of the single-electrode capacitive proximity sensor attached to the curved surface of the robot in an actual test.
在一实施例中,为了提升机器人对外界对象的接近感应精度、或者传感精度,本申请可以采用柔性电容接近传感阵列形成电子皮肤10,也即,电子皮肤10可以包括至少两个(两个或两个以上)的柔性的单电极电容式接近传感器11,至少两个柔性的单电极电容式接近传感器11可以组成接近传感器阵列;比如,柔性的单电极电容式接近传感器11按照实际情况呈阵列排布,以组成接近传感器阵列。例如,参考图2,电子皮肤10上的单电极电容式接近传感器11呈阵列排布形成了一接近传感器阵列。In one embodiment, in order to improve the proximity sensing accuracy or sensing accuracy of the robot to external objects, the present application may use a flexible capacitive proximity sensing array to form the
在一实施例中,为了提升接近传感器阵列的性能以及稳定性,提升接近感应精确性,接近传感器阵列中所有柔性单电极电容式接近传感器共用一个柔性衬底、以及封装体。具体地,接近传感器阵列中单电极电容式接近传感器11可以共用一个大面积的柔性衬底,也即在大面积柔性衬底上制作出接近传感器阵列。也即,单电极电容式接近传感器11共用的柔性衬底即为电子皮肤10的衬底。In one embodiment, in order to improve the performance and stability of the proximity sensor array and improve the accuracy of proximity sensing, all flexible single-electrode capacitive proximity sensors in the proximity sensor array share a flexible substrate and a package body. Specifically, the single-electrode
应当理解的是:在其他实施例中,接近传感器阵列中单电极电容式接近传感器11也可以不共用柔性衬底。可以根据实际需求选择。It should be understood that in other embodiments, the single-electrode
例如,参考图11,接近传感器阵列30可以包括大面积的柔性衬底113、电极阵列114和封装体115;所述电极114设置在所述柔性衬底113上,所述封装体115设置所述电极111和柔性衬底113上,对电极阵列114和柔性衬底113封装。电极114包括至少两个电极,至少两个电极可以在柔性衬底113上呈阵列排布。在一实施中,柔性衬底113可以直接作为电子皮肤的衬底。For example, referring to FIG. 11, the
其中,电极阵列114中电极可以为导电材料制成的电极,也即电极的材料导电材料,比如,可以为金属电极、导电炭布等导电材料制成的电极。电极的形状可以根据实际需求设定,比如,可以方形、框型、网格型等等。The electrodes in the
柔性衬底113可以为柔性材料制作成的衬底,在一实施例中,该柔性衬底113可以为柔性的绝缘衬底,可以为采用柔性绝缘材料制作成的衬底。如可以包括柔性材料薄膜,即柔性材料制作成的薄膜。The
在一实施例中,为了提升电子皮肤的贴附性,其中,柔性衬底113的底面具有贴附性,比如,柔性衬底113可以包括顶面和底面,电极阵列114设置在所述顶面,该底面具有贴附性。譬如,在实际使用时,可以将接近传感器阵列30的柔性衬底113底面贴附在机器人的外表面。由于接近传感器阵列30的柔性衬底具有柔性(即具有一定的弯曲变形能力)和贴附性,实际应用时,可以良好地贴附在机器人任何部位的外表面。In an embodiment, in order to improve the adhesion of the electronic skin, the bottom surface of the
其中,封装体115可以将电极阵列114封装,在一实施例中,还可以将电极阵列114和柔性衬底113同时封装。封装体115可以包括胶带、薄膜等封装体;比如,封装体115可以包括PDMS(聚二甲基硅氧烷薄膜)等。The
在一实施例中,为了屏蔽机器人内部的电场干扰,可以在单电极电容式接近传感器11的底面设置一层导电薄膜;具体地,可以在单电极电容式接近传感器11的衬底包括顶面和底面,电极可以设置在顶面,如电极或电极阵列可以设置在顶面上,在衬底的底面设置导电薄膜。In one embodiment, in order to shield the electric field interference inside the robot, a conductive film may be arranged on the bottom surface of the single-electrode
比如,在一实施例中,可以在单电极电容式接近传感器11不共用衬底的情况下,可以在每个单电极电容式接近传感器11的柔性衬底底面设置一层导电薄膜。For example, in one embodiment, under the condition that the single-electrode
又比如,在一实施例中,接近传感器阵列30中单电极电容式接近传感器11共用柔性衬底113的底面可以设置一层导电薄膜。For another example, in one embodiment, a conductive film may be provided on the bottom surface of the
其中,导电薄膜可以包括铜箔、铝箔、碳布等。The conductive film may include copper foil, aluminum foil, carbon cloth, and the like.
实际使用时,可以通过将电子皮肤10的导电薄膜贴附在机器人的外表面。In actual use, the conductive film of the
由上可知,本申请实施例设计的电子皮肤,可以贴附在机器人外表面上,通过电场变化感应外界对象的接近,能够实现机器人对外界对象的接近精准感应。单电极电容接近传感器能够提高传感距离达到50cm以上,使机器人有更多的反应时间,降低碰撞的风险。It can be seen from the above that the electronic skin designed in the embodiment of the present application can be attached to the outer surface of the robot, and can sense the approach of an external object through electric field changes, so that the robot can accurately sense the proximity of an external object. The single-electrode capacitive proximity sensor can increase the sensing distance to more than 50cm, so that the robot has more reaction time and reduces the risk of collision.
并且,由于电子皮肤采用柔性的单电极电容式接近传感器,因此,可以贴附在机器人的各个部位,实现了机器对外界对象的全方位感应,大大提升了机器人对外界对象的接近感应精度。In addition, since the electronic skin adopts a flexible single-electrode capacitive proximity sensor, it can be attached to various parts of the robot, realizing the omnidirectional sensing of the machine to external objects, and greatly improving the proximity sensing accuracy of the robot to external objects.
进一步地,本申请实施例设计的电子皮肤可以包括在大面积的衬底上制作出高密度的多层薄膜传感器阵列,使用本申请的电子皮肤不需要额外的传感设备。传感阵列贴附在机器人外表面上,能够实现机器人各个部位对外界物体的全方位传感,高密度的阵列也帮助机器人精准判断出靠近物体的具体位置,真正做到机器人对工作环境的完全预警,防止与物体的碰撞。本申请实施例提供的柔性电容接近传感阵列能够将机器人对物体的传感精度达到毫米级级别,空间分辨率降低到毫米级,实现高密度的传感。Further, the electronic skin designed in the embodiments of the present application may include fabricating a high-density multilayer thin film sensor array on a large-area substrate, and the use of the electronic skin of the present application does not require additional sensing devices. The sensing array is attached to the outer surface of the robot, which can realize all-round sensing of external objects in various parts of the robot. The high-density array also helps the robot to accurately determine the specific position of the object close to the robot, so as to truly realize the robot's complete understanding of the working environment. Early warning to prevent collision with objects. The flexible capacitive proximity sensing array provided by the embodiment of the present application can make the sensing accuracy of the robot to the object reach the millimeter level, and the spatial resolution can be reduced to the millimeter level, so as to realize high-density sensing.
本申请实施例设计的电子皮肤采用柔性单电极电容式接近传感器如柔性单电极电容式接近传感器阵列,电极的衬底采用柔性材料薄膜,电极也可以选择柔性导电材料,使用柔性薄膜材料封装,实现传感阵列整体的柔性,具有一定的弯曲变形能力。能够良好的贴附在机器人表面。The electronic skin designed in the embodiment of this application adopts a flexible single-electrode capacitive proximity sensor such as a flexible single-electrode capacitive proximity sensor array. The substrate of the electrode is made of a flexible material film, and the electrode can also choose a flexible conductive material, which is packaged with a flexible film material to achieve The overall flexibility of the sensing array has a certain bending deformation ability. It can be well attached to the surface of the robot.
此外,本申请实施例提供的柔性单电极电容式接近传感器体积较小,成本小,可以便于在机器人大量排布。In addition, the flexible single-electrode capacitive proximity sensor provided by the embodiment of the present application is small in size and low in cost, and can be easily arranged in a large number of robots.
本申请实施例提供的电子皮肤可以应用在各种机器人的接近感应场景中,比如,在一些场景中,实现较小面积的接近传感器应用。在机器人的窄小或尖端部位上,如手指指尖等,根据具体情况设计单个传感器或简单传感阵列进行接近传感。帮助机器人在运行中主动感应物体并及时采取制动或避让动作,防止窄小或尖端部位在工作中发生碰撞。The electronic skin provided by the embodiments of the present application can be applied in the proximity sensing scenarios of various robots, for example, in some scenarios, a small area proximity sensor application can be realized. On the narrow or pointed parts of the robot, such as fingertips, a single sensor or a simple sensor array is designed for proximity sensing according to the specific situation. Help the robot to actively sense objects during operation and take timely braking or evasive actions to prevent collisions in narrow or pointed parts during work.
又比如,在一些场景中,还可以在机器人与物体的触碰面(如手指指腹,手掌掌心等位置)上进行接近传感器及阵列的排布,提示机器人待抓取或触碰物体的位置与大致形状,使机器人调整姿态和速度,更加平稳的进行抓取或触碰动作。For another example, in some scenarios, proximity sensors and arrays can also be arranged on the contact surface between the robot and the object (such as the pulp of the fingers, the palm of the palm, etc.) to prompt the robot to grasp or touch the position of the object and The rough shape allows the robot to adjust its posture and speed, and make grasping or touching actions more smoothly.
参考图12,本申请实施例还提供了一种接近感应方法,适用于机器人,机器人的外表面贴附有如上所述的电子皮肤,该方法可以具体可以由机器人内的处理器执行,该方法包括:Referring to FIG. 12 , an embodiment of the present application also provides a proximity sensing method, which is suitable for a robot. The electronic skin as described above is attached to the outer surface of the robot. The method can be specifically executed by a processor in the robot. include:
S121、接收所述电子皮肤中单电极电容式接近传感器传输的电信号。S121. Receive an electrical signal transmitted by a single-electrode capacitive proximity sensor in the electronic skin.
其中,单电极电容式接近传感器11可以在空间中形成电场,当所述机器人以外的物体接近单电极电容式接近传感器引起所述电场变化时,将电场变化的电信号传输给机器人。The single-electrode
比如,通过电子皮肤10与机器人20之间的连接电路传输给机器人20For example, it is transmitted to the
S122、根据接收到的电信号感应所述机器人外界对象的接近。S122. Sensing the approach of an external object of the robot according to the received electrical signal.
比如,在一实施例中,可以根据接收到的电信号的变化分析判断机器人对外界对象的接近等。For example, in one embodiment, the approach of the robot to an external object and the like can be analyzed and judged according to the change of the received electrical signal.
比如,可以根据接收到电信号感应机器人与外界对象的距离、位置、形状等信息。For example, information such as the distance, position, and shape of the robot and external objects can be sensed according to the received electrical signals.
其中,根据电信号感应的机器人外界对象的接近方式有多种,比如,可以根据电信号的强度来计算机器人与外界对象的距离。Among them, there are various approaches to the robot's external objects that are sensed according to the electrical signals. For example, the distance between the robot and the external objects can be calculated according to the strength of the electrical signals.
在电子皮肤采用传感器阵列的情况,机器人可以根据阵列中每个单电极电容式接近传感器11传递的电信号来感应外界对象的接近,如感应外界对象的位置、距离等等。When the electronic skin adopts a sensor array, the robot can sense the approach of an external object, such as the position and distance of the external object, according to the electrical signal transmitted by each single-electrode
由上可知,本申请实施例可以采用柔性的单电极电容式接近传感器制作的电子皮肤,将该电子皮肤贴附在机器人的外表面,机器通过电子皮肤中单电极电容式接近传感器传递的电信号来感应外界对象的接近;相比现有接近感应方案,可以提升接近感应的精度。It can be seen from the above that in the embodiment of the present application, an electronic skin made of a flexible single-electrode capacitive proximity sensor can be used, the electronic skin can be attached to the outer surface of the robot, and the machine can pass the electrical signal transmitted by the single-electrode capacitive proximity sensor in the electronic skin. to sense the approach of external objects; compared with existing proximity sensing solutions, the accuracy of proximity sensing can be improved.
本申请实施例还提供了一种机器人的电子皮肤制作方法,如图13所示,该方法包括:The embodiment of the present application also provides a method for manufacturing an electronic skin of a robot, as shown in FIG. 13 , the method includes:
S131、提供柔性衬底。S131, providing a flexible substrate.
其中,柔性衬底包括柔性材料薄膜,比如聚合物薄膜,具体可以包括:PET、PI等等。Wherein, the flexible substrate includes a flexible material film, such as a polymer film, and may specifically include: PET, PI, and the like.
S132、在柔性衬底上形成至少一个电极;S132, forming at least one electrode on the flexible substrate;
其中,电极的数量可以根据需要制作的传感器数量而定,比如,制作一个传感器时可以在柔性衬底上形成一个电极;要制作n个传感器时可以在柔性衬底上形成n个电极,其中,n为大于1的正整数。The number of electrodes can be determined according to the number of sensors to be fabricated. For example, one electrode can be formed on the flexible substrate when one sensor is fabricated; n electrodes can be formed on the flexible substrate when n sensors are fabricated, wherein, n is a positive integer greater than 1.
在一实施例中,当需要制作接近传感器阵列时,可在所述柔性衬底上形成电极阵列,该电极阵列包括至少两个电极,至少两个电极呈阵列排布。In one embodiment, when a proximity sensor array needs to be fabricated, an electrode array can be formed on the flexible substrate, the electrode array includes at least two electrodes, and the at least two electrodes are arranged in an array.
其中,在柔性衬底上形成电极阵列的方式可以有多种,比如,在一实施例中,在所述柔性衬底上形成一导电层;对所述导电层进行电极制作处理,以形成电极阵列,电极阵列包括至少两个呈阵列排布的电极。There are various ways to form the electrode array on the flexible substrate. For example, in one embodiment, a conductive layer is formed on the flexible substrate; electrode fabrication processing is performed on the conductive layer to form electrodes The electrode array includes at least two electrodes arranged in an array.
其中,导电层可以为导电材料制作的层,比如包括金属层、导电炭布等。其中,金属层可以包括金属网络层等具体可以根据实际需求设定,比如,可以在通过在衬底上喷涂银纳米线形成的金属网络层。The conductive layer may be a layer made of conductive materials, such as a metal layer, conductive carbon cloth, and the like. The metal layer may include a metal network layer, etc., which may be specifically set according to actual requirements. For example, the metal network layer may be formed by spraying silver nanowires on the substrate.
其中,在柔性衬底上形成导电层的方式有多种,比如,可以采用蒸镀、喷涂、印刷等方式。Among them, there are many ways to form the conductive layer on the flexible substrate, for example, vapor deposition, spray coating, printing and the like can be used.
例如,可以在聚合物(PET、PI等)薄膜上蒸镀导电金属的金属层,在热塑性聚氨酯弹性体橡胶(TPU)薄膜上印刷的金属层;在聚合物(PET、PI等)薄膜上喷涂银纳米线的金属网络层等等。For example, a metal layer of conductive metal can be evaporated on a polymer (PET, PI, etc.) film, a metal layer printed on a thermoplastic polyurethane elastomer rubber (TPU) film; sprayed on a polymer (PET, PI, etc.) film Metal network layers of silver nanowires, etc.
其中,对所述导电层进行电极制作处理形成电极的方式也可以有多种,可以根据实际需求选择。比如,在一实施例中,电极材料选择具有弯曲性能的导电碳布,使用激光切割将碳布切割成电极大小形成电极阵列。There are also various ways to form electrodes by performing electrode fabrication processing on the conductive layer, which can be selected according to actual needs. For example, in one embodiment, the electrode material is a conductive carbon cloth with bending properties, and laser cutting is used to cut the carbon cloth into an electrode size to form an electrode array.
又比如,在一实施例中,电极材料为在聚合物(PET、PI等)薄膜上蒸镀导电金属的金属电极时,可以使用激光切割将镀金电极切割成电极大小或直接使用掩模板蒸镀出电极阵列。For another example, in one embodiment, when the electrode material is a metal electrode with conductive metal vapor deposited on a polymer (PET, PI, etc.) film, laser cutting can be used to cut the gold-plated electrode into electrode size or directly use a mask for vapor deposition out the electrode array.
又比如,在一实施例中,电极使用印刷在热塑性聚氨酯弹性体橡胶(TPU)薄膜上印刷的电极时,使用掩模直接制作成柔性的电极阵列。For another example, in one embodiment, when the electrodes are printed on a thermoplastic polyurethane elastomer rubber (TPU) film, a mask is used to directly fabricate a flexible electrode array.
又比如,在一实施例中,电极使用在聚合物(PET、PI等)薄膜上喷涂银纳米线的金属网络电极时,直接使用掩模喷涂出电极阵列,制作成柔性的电极阵列。For another example, in one embodiment, when the electrode is a metal network electrode with silver nanowires sprayed on a polymer (PET, PI, etc.) film, an electrode array is directly sprayed with a mask to make a flexible electrode array.
其中,电极的具体形状和大小不固定,可在微米到米范围。单电极的设计呈方形,圆形或任意多边形以及任意框型(包括三角框型,圆环形框型,方形框型或者任意多边形框型)。电极阵列中电极按照实际情况进行阵列排布。Among them, the specific shape and size of the electrodes are not fixed, and can be in the range of micrometers to meters. The design of the single electrode is square, circular or arbitrary polygon and any frame type (including triangular frame type, circular frame type, square frame type or arbitrary polygon frame type). In the electrode array, the electrodes are arranged in an array according to the actual situation.
在一实施例中,柔性衬底上形成电极阵列的方式还可以包括先制作电极,然后,将电极贴附在柔性衬底上;具体地,提供一导电层;对所述导电层进行电极制作处理,得到至少两个电极;将至少两个电极按照预定规则贴附在所述柔性衬底上,以在柔性衬底上形成电极阵列,所述电极阵列包括至少两个呈阵列排布的电极。In one embodiment, the method of forming the electrode array on the flexible substrate may further include firstly fabricating electrodes, and then attaching the electrodes to the flexible substrate; specifically, providing a conductive layer; and performing electrode fabrication on the conductive layer processing to obtain at least two electrodes; and attaching the at least two electrodes on the flexible substrate according to predetermined rules to form an electrode array on the flexible substrate, the electrode array comprising at least two electrodes arranged in an array .
例如,电极材料选择具有弯曲性能的导电碳布时,使用激光切割将碳布切割成电极大小,然后将电极贴附在聚合物薄膜,实现在柔性衬底上形成电极阵列。也即For example, when choosing a conductive carbon cloth with bending properties as the electrode material, laser cutting is used to cut the carbon cloth into the size of an electrode, and then the electrode is attached to a polymer film to form an electrode array on a flexible substrate. that is
S133、使用封装体对电极进行封装,得到至少一个柔性的单电极电容式接近传感器。S133 , encapsulating the electrodes with a package body to obtain at least one flexible single-electrode capacitive proximity sensor.
在一实施例中,可以使用封装体同时对电极和柔性衬底封装。In one embodiment, the electrodes and the flexible substrate can be encapsulated simultaneously using the encapsulation body.
比如,在一个电极情况下,可以使用一个封装体对该电极进行封装,得到单个柔性的单电极电容式接近传感器。For example, in the case of one electrode, an encapsulation body can be used to encapsulate the electrode to obtain a single flexible single-electrode capacitive proximity sensor.
又比如,在多个电极如电极阵列情况下,使用封装体对所述电极阵列进行封装,得到接近传感器阵列,所述接近传感器阵列包括至少两个共用衬底的、且柔性的单电极电容式接近传感器。For another example, in the case of a plurality of electrodes such as electrode arrays, the electrode arrays are packaged with a package body to obtain a proximity sensor array, the proximity sensor array comprising at least two flexible single-electrode capacitive type that share a substrate Proximity sensor.
其中,封装体可以包括胶带或PDMS薄膜等。Wherein, the package body may include adhesive tape or PDMS film or the like.
例如,电极使用在聚合物(PET、PI等)薄膜上喷涂银纳米线的金属网络电极时,直接使用掩模喷涂出电极阵列,制作成柔性的电极阵列。在上层使用胶带或PDMS薄膜封装传感器,即可得到接近传感器阵列。For example, when the electrode uses a metal network electrode sprayed with silver nanowires on a polymer (PET, PI, etc.) film, an electrode array is directly sprayed with a mask to make a flexible electrode array. A proximity sensor array is obtained by encapsulating the sensor with tape or PDMS film on the upper layer.
在一实施例中,为了为屏蔽机器人内部的电场干扰,可以在所述柔性衬底的底面形成导电薄膜,也即在传感器或传感器阵列的下层设置如粘贴一层整面的导电薄膜,如铜箔、铝箔、碳布等。In one embodiment, in order to shield the electric field interference inside the robot, a conductive film can be formed on the bottom surface of the flexible substrate, that is, a conductive film such as copper is placed on the lower layer of the sensor or sensor array. Foil, aluminum foil, carbon cloth, etc.
S134、采用至少一个柔性的单电极电容式接近传感器制作机器人的电子皮肤。S134, using at least one flexible single-electrode capacitive proximity sensor to make an electronic skin of the robot.
比如,在一实施例中,可以将至少一个柔性的单电极电容式接近传感器作为电子皮肤;譬如,将接近传感器作为机器人的电子皮肤。实际使用时,直接将至少一个柔性的单电极电容式接近传感器如传感器阵列贴附在机器人的外表面。For example, in one embodiment, at least one flexible single-electrode capacitive proximity sensor can be used as an electronic skin; for example, the proximity sensor can be used as an electronic skin of a robot. In actual use, at least one flexible single-electrode capacitive proximity sensor such as a sensor array is directly attached to the outer surface of the robot.
又比如,在一实施例中,还可以将至少柔性的单电极电容式接近传感器设置在电子皮肤衬底上,形成电子皮肤。实际使用时,将电子皮肤衬底贴附在机器人的外表面。For another example, in an embodiment, an at least flexible single-electrode capacitive proximity sensor may also be disposed on the electronic skin substrate to form an electronic skin. In actual use, the electronic skin substrate is attached to the outer surface of the robot.
本申请设计了柔性的单电极电容式接近传感电子皮肤,主要应用于机器人的外表面,帮助机器人感应四周的工作环境,避免机器人与操作人员或服务对象发生碰撞造成损失。大面积的接近传感器阵列贴附在机器人较大面积的区域,如手臂的圆柱状外壁和机器人主干的前胸或背部。实现在较大面积上对人的高密度远距离传感,高密度阵列能够使机器人较准确的感应物体的位置,进而避免机器人与人的碰撞。This application designs a flexible single-electrode capacitive proximity sensing electronic skin, which is mainly applied to the outer surface of the robot to help the robot sense the surrounding working environment and avoid losses caused by collision between the robot and the operator or service object. Large-area proximity sensor arrays are attached to larger areas of the robot, such as the cylindrical outer walls of the arms and the chest or back of the robot's trunk. To achieve high-density long-distance sensing of people in a large area, the high-density array can enable the robot to sense the position of the object more accurately, thereby avoiding the collision between the robot and the human.
与现有技术相比,本发明的技术方案具有如下效果:Compared with the prior art, the technical scheme of the present invention has the following effects:
1.本发明制作的柔性电容接近传感阵列能够将机器人对物体的传感精度达到毫米级级别,空间分辨率降低到毫米级,实现高密度的传感。1. The flexible capacitive proximity sensing array produced by the present invention can make the sensing accuracy of the robot to the object reach the millimeter level, and the spatial resolution can be reduced to the millimeter level, so as to realize high-density sensing.
2.单电极的电容接近传感器能够提高传感距离达到50cm以上,使机器人有更多的反应时间,降低碰撞的风险。2. The single-electrode capacitive proximity sensor can increase the sensing distance to more than 50cm, so that the robot has more reaction time and reduces the risk of collision.
3.柔性的传感阵列能够简便的贴附机器人表面,实现机器人对周围环境的全方位传感。3. The flexible sensing array can be easily attached to the surface of the robot to realize all-round sensing of the surrounding environment by the robot.
为了更好地实施以上方法,相应的,本申请实施例还提供一种接近感应装置,该接近感应装置可以集成在机器人中,所述机器人的外表面贴附有如上所述的电子皮肤。参考图14,该接近感应装置可以包括接收单元140、感应单元141,具体如下:In order to better implement the above method, correspondingly, an embodiment of the present application further provides a proximity sensing device, which can be integrated in a robot, and the electronic skin as described above is attached to the outer surface of the robot. Referring to FIG. 14, the proximity sensing device may include a receiving
接收单元140,用于接收所述电子皮肤中单电极电容式接近传感器传输的电信号;a receiving
感应单元141,用于根据接收到的电信号感应所述机器人外界对象的接近。The
由上可知,本申请实施例可以采用柔性的单电极电容式接近传感器制作的电子皮肤,将该电子皮肤贴附在机器人的外表面,机器通过电子皮肤中单电极电容式接近传感器传递的电信号来感应外界对象的接近;相比现有接近感应方案,可以提升接近感应的精度。It can be seen from the above that in the embodiment of the present application, an electronic skin made of a flexible single-electrode capacitive proximity sensor can be used, the electronic skin can be attached to the outer surface of the robot, and the machine can pass the electrical signal transmitted by the single-electrode capacitive proximity sensor in the electronic skin. to sense the approach of external objects; compared with existing proximity sensing solutions, the accuracy of proximity sensing can be improved.
本申请实施例涉及的接近感应系统可以是由客户端、多个节点(接入网络中的任意形式的机器人)通过网络通信的形式连接形成的分布式系统。其中,机器人的感应数据可以存储至分布式系统如区块链中。The proximity sensing system involved in the embodiments of the present application may be a distributed system formed by connecting a client and multiple nodes (robots of any form in the access network) through network communication. Among them, the sensing data of the robot can be stored in a distributed system such as a blockchain.
以分布式系统为区块链系统为例,参见图15a,图15a是本申请实施例提供的分布式系统100应用于区块链系统的一个可选的结构示意图,由多个节点(接入网络中的任意形式的计算设备,如服务器、用户终端)和客户端形成,节点之间形成组成的点对点(P2P,PeerTo Peer)网络,P2P协议是一个运行在传输控制协议(TCP,Transmission ControlProtocol)协议之上的应用层协议。在分布式系统中,任何机器如服务器、终端、智能机器人都可以加入而成为节点,节点包括硬件层、中间层、操作系统层和应用层。本实施例中,接近感应数据等可以通过区域链系统的节点被存储在区域链系统的共享账本中,计算机设备(例如终端或服务器)可以基于共享账本存储的记录数据获取接近感应数据。Taking the distributed system as the blockchain system as an example, see FIG. 15a, FIG. 15a is an optional structural schematic diagram of the distributed
参见图15a示出的区块链系统中各节点的功能,涉及的功能包括:Referring to the functions of each node in the blockchain system shown in Figure 15a, the involved functions include:
1)路由,节点具有的基本功能,用于支持节点之间的通信。1) Routing, a basic function that a node has to support communication between nodes.
节点除具有路由功能外,还可以具有以下功能:In addition to the routing function, a node can also have the following functions:
2)应用,用于部署在区块链中,根据实际业务需求而实现特定业务,记录实现功能相关的数据形成记录数据,在记录数据中携带数字签名以表示任务数据的来源,将记录数据发送到区块链系统中的其他节点,供其他节点在验证记录数据来源以及完整性成功时,将记录数据添加到临时区块中。2) Application, used to deploy in the blockchain, implement specific business according to actual business needs, record data related to the realization of functions to form record data, carry a digital signature in the record data to indicate the source of the task data, and send the record data To other nodes in the blockchain system, for other nodes to add the record data to the temporary block when verifying the source and integrity of the record data successfully.
例如,应用实现的业务包括:For example, the services implemented by the application include:
2.1)钱包,用于提供进行电子货币的交易的功能,包括发起交易(即,将当前交易的交易记录发送给区块链系统中的其他节点,其他节点验证成功后,作为承认交易有效的响应,将交易的记录数据存入区块链的临时区块中;当然,钱包还支持查询电子货币地址中剩余的电子货币;2.1) Wallet, which is used to provide the function of conducting electronic currency transactions, including initiating transactions (that is, sending the transaction record of the current transaction to other nodes in the blockchain system, and after the other nodes have successfully verified the transaction, it will be used as a response to acknowledge that the transaction is valid. , store the record data of the transaction in the temporary block of the blockchain; of course, the wallet also supports querying the remaining electronic currency in the electronic currency address;
2.2)共享账本,用于提供账目数据的存储、查询和修改等操作的功能,将对账目数据的操作的记录数据发送到区块链系统中的其他节点,其他节点验证有效后,作为承认账目数据有效的响应,将记录数据存入临时区块中,还可以向发起操作的节点发送确认。2.2) Shared ledger is used to provide functions such as storage, query and modification of account data, and the record data of operations on account data is sent to other nodes in the blockchain system. After the other nodes verify the validity, it will be used as an approved account. In response to valid data, the record data is stored in a temporary block, and an acknowledgment can also be sent to the node that initiated the operation.
2.3)智能合约,计算机化的协议,可以执行某个合约的条款,通过部署在共享账本上的用于在满足一定条件时而执行的代码实现,根据实际的业务需求代码用于完成自动化的交易,例如查询买家所购买商品的物流状态,在买家签收货物后将买家的电子货币转移到商户的地址;当然,智能合约不仅限于执行用于交易的合约,还可以执行对接收的信息进行处理的合约。2.3) Smart contracts, computerized agreements, which can execute the terms of a contract, are implemented through the code deployed on the shared ledger for execution when certain conditions are met, and the code is used to complete automated transactions according to actual business needs, For example, query the logistics status of the goods purchased by the buyer, and transfer the buyer's electronic currency to the merchant's address after the buyer signs for the goods; of course, the smart contract is not limited to the execution of the contract used for the transaction, but also the execution of the received information. deal with the contract.
3)区块链,包括一系列按照产生的先后时间顺序相互接续的区块(Block),新区块一旦加入到区块链中就不会再被移除,区块中记录了区块链系统中节点提交的记录数据。3) Blockchain, including a series of blocks (Blocks) that follow each other in chronological order. Once a new block is added to the blockchain, it will not be removed. The block records the blockchain system. The record data submitted by the middle node.
参见图15b,图15b是本申请实施例提供的区块结构(Block Structure)一个可选的示意图,每个区块中包括本区块存储交易记录的哈希值(本区块的哈希值)、以及前一区块的哈希值,各区块通过哈希值连接形成区块链。另外,区块中还可以包括有区块生成时的时间戳等信息。区块链(Blockchain),本质上是一个去中心化的数据库,是一串使用密码学方法相关联产生的数据块,每一个数据块中包含了相关的信息,用于验证其信息的有效性(防伪)和生成下一个区块。Referring to FIG. 15b, FIG. 15b is an optional schematic diagram of a block structure (Block Structure) provided by an embodiment of the present application. Each block includes the hash value of the transaction record stored in this block (the hash value of this block). ), and the hash value of the previous block, each block is connected by the hash value to form a blockchain. In addition, the block may also include information such as a timestamp when the block was generated. Blockchain (Blockchain) is essentially a decentralized database, which is a series of data blocks associated with cryptographic methods. Each data block contains relevant information to verify the validity of its information. (anti-counterfeiting) and generate the next block.
本领域普通技术人员可以理解,上述实施例的各种方法中的全部或部分步骤可以通过指令来完成,或通过指令控制相关的硬件来完成,该指令可以存储于一计算机可读存储介质中,并由处理器进行加载和执行。Those of ordinary skill in the art can understand that all or part of the steps in the various methods of the above-mentioned embodiments can be completed by instructions, or by instructions that control relevant hardware, and the instructions can be stored in a computer-readable storage medium, and loaded and executed by the processor.
为此,本申请实施例还提供一种存储介质,其中存储有多条指令,该指令能够被处理器进行加载,以执行本申请实施例所提供的任一种接近感应方法中的步骤,或者制作方法中的步骤。To this end, the embodiments of the present application further provide a storage medium, in which a plurality of instructions are stored, and the instructions can be loaded by the processor to execute the steps in any of the proximity sensing methods provided by the embodiments of the present application, or steps in the production method.
以上各个操作的具体实施可参见前面的实施例,在此不再赘述。For the specific implementation of the above operations, reference may be made to the foregoing embodiments, and details are not described herein again.
其中,该存储介质可以包括:只读存储器(ROM,Read Only Memory)、随机存取记忆体(RAM,Random Access Memory)、磁盘或光盘等。Wherein, the storage medium may include: a read only memory (ROM, Read Only Memory), a random access memory (RAM, Random Access Memory), a magnetic disk or an optical disk, and the like.
由于该存储介质中所存储的指令,可以执行本申请实施例所提供的任一种接近感应方法、或制作方法中的步骤,因此,可以实现本申请实施例所提供的任一种接近感应方法、或制作方法所能实现的有益效果,详见前面的实施例,在此不再赘述。Since the instructions stored in the storage medium can execute any of the proximity sensing methods or the steps in the manufacturing methods provided by the embodiments of the present application, any proximity sensing methods provided by the embodiments of the present application can be implemented , or the beneficial effects that can be achieved by the manufacturing method, see the foregoing embodiments for details, and are not repeated here.
以上对本申请实施例所提供的一种机器人的电子皮肤、制作方法、以及接近感应方法和存储介质进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上,本说明书内容不应理解为对本申请的限制。The electronic skin of a robot, a manufacturing method, a proximity sensing method and a storage medium provided by the embodiments of the present application have been described above in detail. In this article, specific examples are used to illustrate the principles and implementations of the present application. The description of the example is only used to help understand the method of the present application and its core idea; meanwhile, for those skilled in the art, according to the idea of the present application, there will be changes in the specific embodiment and the scope of application. In summary, The contents of this specification should not be construed as limiting the application.
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