CN111216988A - Automatic adhesive cutting and adhering device for carbon brush arm - Google Patents
Automatic adhesive cutting and adhering device for carbon brush arm Download PDFInfo
- Publication number
- CN111216988A CN111216988A CN201811410146.8A CN201811410146A CN111216988A CN 111216988 A CN111216988 A CN 111216988A CN 201811410146 A CN201811410146 A CN 201811410146A CN 111216988 A CN111216988 A CN 111216988A
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- glue
- carbon brush
- brush arm
- cutting
- rubberizing
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- 238000005520 cutting process Methods 0.000 title claims abstract description 105
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 104
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 104
- 239000000853 adhesive Substances 0.000 title description 11
- 230000001070 adhesive effect Effects 0.000 title description 11
- 239000003292 glue Substances 0.000 claims abstract description 167
- 239000000463 material Substances 0.000 claims abstract description 103
- 230000002950 deficient Effects 0.000 claims description 72
- 239000002390 adhesive tape Substances 0.000 claims description 68
- 238000009826 distribution Methods 0.000 claims description 22
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000010586 diagram Methods 0.000 description 4
- 210000003437 trachea Anatomy 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
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- Adhesives Or Adhesive Processes (AREA)
Abstract
The invention provides an automatic glue cutting and sticking device for a carbon brush arm, which realizes automatic feeding through a feeding mechanism, realizes positioning of the carbon brush arm through a material grabbing mechanism, realizes automatic cutting of a glue strip through a glue cutting mechanism, and realizes suction of the processed glue strip and sticking of the glue strip to a glue sticking station of the material grabbing mechanism through a glue sucking and sticking mechanism; therefore, the full automation is realized in the whole production process, the manual operation is not needed, and the production efficiency is greatly improved; the positioning is accurate, and the accurate position of the rubberizing can be ensured; compared with the traditional technology, the manual work is adopted, an operator only needs to add materials when the materials of the parts are short of the materials, and the working cycle time of the equipment is about 1.6 seconds/piece. The automatic realization has still realized the increase of output when by a wide margin having reduced manufacturing cost, and has guaranteed the stability of carbon brush arm quality, better promotion production benefit.
Description
Technical Field
The invention relates to the field of carbon brush arm rubberizing equipment, in particular to an automatic rubberizing and rubberizing device for a carbon brush arm.
Background
Micromotor carbon brush arm subsides shockproof glue among the prior art adopts the artifical mode of laminating the carbon brush arm with the colloid again after the gel cutting usually, because shockproof glue requires to process earlier and cuts into single colloid, carries out the rubberizing to the carbon brush arm again, and is extremely low with artifical rubberizing mode efficiency, and because artifical rubberizing reason can produce certain error, causes the qualification rate to hang down.
Meanwhile, in the process of rubberizing, because manual operation is relied on, the rubberizing position deviation is easy to be inconsistent, the quality is unstable due to working fatigue, the production efficiency is low, and the like.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic adhesive tape cutting and adhering device for a carbon brush arm, which can realize automatic cutting of an adhesive tape and automatic adhesion of the carbon brush arm, realize full automation in the whole treatment process, avoid manual operation and greatly improve the production efficiency; and the positioning is accurate, and the accurate position of the rubberizing can be ensured.
In order to achieve the purpose, the invention adopts the technical scheme that the automatic glue cutting and sticking device for the carbon brush arm comprises a feeding mechanism, a material grabbing mechanism, a glue cutting mechanism and a glue sucking and sticking mechanism;
the material grabbing mechanism comprises a working fixing plate and a manipulator assembly arranged on one side of the working fixing plate, wherein one end of the working fixing plate is provided with a material waiting station communicated with a feeding port of the feeding mechanism, and the other end of the working fixing plate is provided with a rubberizing station for rubberizing the carbon brush arm; the manipulator assembly clamps and drives the carbon brush arm on the material waiting station to move towards the rubberizing station;
the glue cutting mechanism comprises a glue cutting module and a glue conveying device with a glue strip wound on the surface, the glue cutting module comprises a glue cutting fixed plate, a glue blocking plate, a first glue cutting driving device, a second glue cutting driving device and a glue cutting assembly for cutting off the glue strip, a feeding rail for placing the glue strip is arranged on the surface of the glue cutting fixed plate, a glue strip waiting groove communicated with one end of the feeding rail is arranged on the surface of the glue blocking plate, and the first glue cutting driving device drives the glue strip in the feeding rail to move towards the glue strip waiting groove; the second glue cutting driving device is in driving connection with the glue cutting assembly and drives the glue cutting assembly to move along the direction close to the connection position of the feeding rail and the glue strip waiting material groove;
inhale and glue rubberizing mechanism including inhaling gluey rubberizing drive module, be used for absorbing the subassembly of inhaling of adhesive tape, wherein inhale gluey rubberizing drive module with inhale gluey subassembly drive and be connected to the drive is inhaled gluey subassembly and is waited the silo by the adhesive tape and is removed toward the rubberizing station.
Further, the manipulator assembly comprises a manipulator and a first pushing cylinder, wherein the manipulator comprises a carbon brush arm clamping jaw and a carbon brush arm clamping jaw cylinder, and the movable end of the carbon brush arm clamping jaw cylinder is connected with the carbon brush arm clamping jaw; the movable end of the first pushing cylinder is fixedly connected with the carbon brush arm clamping jaw cylinder and drives the carbon brush arm clamping jaw cylinder to move towards the rubberizing station along the material waiting station.
Further, one side of waiting to expect that is close to rubberizing station one end in the station is equipped with first baffle drive arrangement, first baffle drive arrangement drive is connected with first striker plate to drive first striker plate and end the carbon brush arm at waiting to expect the station.
Furthermore, one side of rubberizing station is equipped with backup pad drive arrangement, backup pad drive arrangement drive is connected with rubberizing fixed support board to drive rubberizing fixed support board and remove to rubberizing station department.
Furthermore, grab material mechanism still includes second baffle drive arrangement, with second baffle drive arrangement electric connection's the material sensor that arrives, wherein it sets up in the top of waiting to expect the station to arrive the material sensor, second baffle drive arrangement is located the one side of keeping away from rubberizing station one end in waiting to expect the station, and second baffle drive arrangement is connected with the second baffle board to with carbon brush arm support outside waiting to expect the station.
Further, the adhesive tape is equipped with an adhesive tape in-place sensor at the end of the adhesive tape standby trough far away from the feeding track, and the adhesive tape in-place sensor is electrically connected with the adhesive cutting second driving device.
Further, the first glue cutting driving device comprises a glue feeding motor and a feeding roller, wherein the feeding roller is arranged on one side of the feeding track and is tightly attached to the surface of the adhesive tape, the glue feeding motor is arranged on the back of the glue cutting fixing plate, and an output shaft of the glue feeding motor penetrates through the glue cutting fixing plate and is connected with the feeding roller.
Further, the glue sucking and sticking mechanism comprises a first straight line module and a second straight line module, the first straight line module is in driving connection with the second straight line module and drives the second straight line module to move along the horizontal direction, the second straight line module is in driving connection with the glue sucking module and drives the glue sucking module to move along the direction perpendicular to the motion trail of the second straight line module, and the horizontal plane where the motion direction of the glue sucking module is located is parallel to the horizontal plane where the motion direction of the second straight line module is located.
Further, inhale the gluey module and include suction head, air pipe joint, the suction head communicates with air pipe joint.
The device is characterized by further comprising a good and defective product distribution mechanism, wherein the good and defective product distribution mechanism comprises a driving piece, a distribution table, a good product box, a defective product box, a good product runner and a first product runner, the first product runner is of a hollow structure, the first product runner is arranged at the upper end of the distribution table, the good product runner and the first product runner are fixedly arranged adjacent to each other, a defective product hole is formed in the upper end of the distribution table, the defective product box is arranged below the defective product hole, and the good product box is arranged below the good product runner; the upper portion of the rubberizing station is provided with a defective product detection sensor electrically connected with the driving piece, the driving piece is arranged on the material distribution table, the driving piece is in driving connection with the first product flow channel or the non-defective product flow channel, and the driving piece drives the first product flow channel and the non-defective product flow channel to move, so that the first product flow channel is communicated with the defective product hole.
The invention has the beneficial effects that: the automatic feeding is realized through the feeding mechanism, the positioning of the carbon brush arm is realized through the material grabbing mechanism, the automatic cutting of the adhesive tape is realized through the adhesive tape cutting mechanism, and the absorption and the adhesive tape pasting of the processed adhesive tape are realized through the adhesive tape absorption and pasting mechanism and are driven to the adhesive pasting station of the material grabbing mechanism for pasting; therefore, the full automation is realized in the whole production process, the manual operation is not needed, and the production efficiency is greatly improved; the positioning is accurate, and the accurate position of the rubberizing can be ensured; compared with the traditional technology, the manual work is adopted, an operator only needs to add materials when the materials of the parts are short of the materials, and the working cycle time of the equipment is about 1.6 seconds/piece. The automatic realization has still realized the increase of output when by a wide margin having reduced manufacturing cost, and has guaranteed the stability of carbon brush arm quality, better promotion production benefit.
Drawings
Fig. 1 is a schematic structural diagram of a material grabbing mechanism in the embodiment.
Fig. 2 is an enlarged schematic view of a portion a in fig. 1.
Fig. 3 is a schematic structural diagram of the glue cutting mechanism in this embodiment.
Fig. 4 is an enlarged schematic view of B in fig. 1.
Fig. 5 is a schematic structural view of the glue sucking and applying mechanism in this embodiment.
FIG. 6 is a schematic diagram of a material distributing mechanism for defective products in this embodiment
Fig. 7 is a schematic structural diagram of the overall apparatus of the present embodiment.
The reference numbers illustrate: 1. a material grabbing mechanism; 2. a glue cutting mechanism; 3. a glue sucking and sticking mechanism; 4. a good and defective product distributing mechanism; 5. a feeding mechanism; 51. a circular vibration device; 52. a direct vibration device; 53. a full material vibration stopping sensor; 111. a working fixing plate; 113. a defective detection sensor; 114. a material arrival sensor; 115. a carbon brush arm; 116. a second retainer plate; 117. a carbon brush arm jaw cylinder; 118. a carbon brush arm clamping jaw; 119. a first push cylinder; 120. sticking glue to fix the supporting plate; 121. a support plate driving device; 122. a first baffle plate driving device; 123. a second shutter driving device; 124. a first striker plate; 125. a drive connection plate; 126. a first slide rail; 21. a glue blocking plate; 22. a rubber strip material waiting groove; 23. cutting a glue fixing plate; 24. a feeding roller; 25. a feeding track; 26. an adhesive tape in-place sensor; 27. a blade; 28. a blade clamp block; 29. a glue feeding motor; 210. cutting a rubber slide rail; 211, an L-shaped sliding block, 212, a glue cutting cylinder; 213. a guide wheel; 214. a manual switch; 215. a fixed seat; 216. a shock-resistant film; 31. a first linear cylinder; 32. a second linear cylinder; 33. a first linear slide rail; 34. a first linear slider; 35. a suction head; 36. a gas pipe joint; 37. a second linear slide rail; 38. a second linear slider; 42. a material distributing table; 43. a good product box; 44. a good product flow channel; 45. a first product flow channel; 46. a second product flow channel; 47. a defective box; 410. a material distributing cylinder; 411. a material distributing slide rail; 412. a material distributing slide block; 421. and (7) defective holes.
Detailed Description
The invention is described in detail below with reference to specific embodiments and the attached drawings.
Referring to fig. 1-7, the present invention relates to an automatic glue cutting and pasting device for a carbon brush arm, which is characterized in that: comprises a feeding mechanism 5, a material grabbing mechanism 1, a glue cutting mechanism 2 and a glue sucking and sticking mechanism 3;
the feeding mechanism 5 comprises a circular vibration device 51 and a direct vibration device 52, the carbon brush arms 115 are sequentially discharged according to production requirements, the carbon brush arms 115 are discharged from the circular vibration device 51 to the direct vibration device 52, a full-material vibration stopping sensor 53 is arranged above the direct vibration device 52, when a material channel of the direct vibration device 52 is full of stored material to a full-material position, the circular vibration device 51 stops vibrating, noise pollution is reduced, the carbon brush arms 115 are damaged and deformed or clamped due to long-time vibration, and the direct vibration device 52 smoothly feeds the carbon brush arms 115 to a material feeding and waiting station;
the material grabbing mechanism 1 comprises a work fixing plate 111 and a manipulator assembly arranged on one side of the work fixing plate 111, wherein one end of the work fixing plate 111 is provided with a material waiting station communicated with a direct vibration device of the feeding mechanism 5, and the other end of the work fixing plate 111 is provided with a rubberizing station for rubberizing the carbon brush arm 115; the manipulator assembly clamps and drives the carbon brush arm 115 on the material waiting station to move towards the rubberizing station;
the glue cutting mechanism 2 comprises a glue cutting module and a glue conveying device with a glue strip wound on the surface, the glue cutting module comprises a glue cutting fixing plate 23, a glue blocking plate 21, a first glue cutting driving device, a second glue cutting driving device and a glue cutting assembly for cutting off the glue strip, a feeding rail 25 for placing the glue strip is arranged on the surface of the glue cutting fixing plate 23, a glue strip waiting groove 22 communicated with one end of the feeding rail 25 is arranged on the surface of the glue blocking plate 21, and the first glue cutting driving device drives the glue strip in the feeding rail 25 to move towards the glue strip waiting groove 22; the second glue cutting driving device is in driving connection with the glue cutting assembly and drives the glue cutting assembly to move along the direction close to the connection position of the feeding rail 25 and the glue strip waiting trough 22;
inhale and glue rubberizing mechanism 3 including inhaling gluey rubberizing drive module, be used for absorbing the gluey subassembly of inhaling of adhesive tape, wherein inhale gluey rubberizing drive module with inhale gluey subassembly drive and be connected to the drive is inhaled gluey subassembly and is waited silo 22 by the adhesive tape and is removed toward the rubberizing station.
The work flow is as follows:
the carbon brush arms 115 are arranged to the carbon brush arm 115 material waiting station in sequence according to requirements by the special feeding mechanism 5, the carbon brush arm 115 in-place sensor detects that the material is in place, the carbon brush arm 115 feeding mechanism 5 acts, and the manipulator assembly takes and sends the carbon brush arms 115 positioned at the material waiting station to the rubberizing station; the glue cutting mechanism 2 on the other side drives the glue strip in the feeding track 25 to move towards the glue strip waiting trough 22 by the first glue cutting driving device, and drives the glue cutting assembly to move towards the joint of the feeding track 25 and the glue strip waiting trough 22 by the second glue cutting driving device, and finally cuts the glue strip; inhale inhaling in the gluey rubberizing mechanism 3 and glue the subassembly absorption and be located the adhesive tape and treat the silo 22 in and through the adhesive tape of processing, inhale the drive of gluey rubberizing drive module and inhale gluey subassembly to make the adhesive tape through handling move toward the rubberizing station by treating the silo, and through inhaling the assigned position that gluing drive module drive adhesive tape laminated to carbon brush arm 115, make shockproof glue and carbon brush arm 115 laminate integratively, realize automatic rubberizing.
The automatic feeding is realized through the feeding mechanism, the material grabbing mechanism 1 realizes the positioning of the carbon brush arm 115, the glue cutting mechanism 2 realizes the automatic cutting of the glue strip, and the glue sucking and pasting mechanism 3 realizes the sucking of the processed glue strip and drives the glue strip to the glue pasting station of the material grabbing mechanism 1 for pasting; therefore, the full automation is realized in the whole production process, the manual operation is not needed, and the production efficiency is greatly improved; the positioning is accurate, and the accurate position of the rubberizing can be ensured; compared with the traditional technology, the manual work is adopted, an operator only needs to add materials when the materials of the parts are short of the materials, and the working cycle time of the equipment is about 1.6 seconds/piece. Due to the automatic realization, the production cost is greatly reduced, the yield is increased, the quality stability of the carbon brush arm 115 is ensured, and the production benefit is better improved.
Referring to fig. 1-2, further, the robot assembly includes a robot arm, a first pushing cylinder 119, and a driving connecting plate 125, wherein the robot arm includes a carbon brush arm clamping jaw 118 and a carbon brush arm clamping jaw cylinder 117, and a movable end of the carbon brush arm clamping jaw cylinder 117 is connected to the carbon brush arm clamping jaw 118; the driving connecting plate 125 is fixedly connected with the carbon brush arm clamping jaw air cylinder 117, the driving end of the first pushing air cylinder 119 is connected with the driving connecting plate 125, and the carbon brush arm clamping jaw air cylinder 117 is driven to move towards the rubberizing station direction along the material waiting station. In this embodiment, the carbon brush arm 115 is clamped by using the carbon brush arm clamping jaw 118 and the carbon brush arm clamping jaw air cylinder 117 in cooperation, and the carbon brush arm clamping jaw air cylinder 117 is driven by using the first pushing air cylinder 119 and the driving connecting plate 125 in cooperation, but the user may select other driving devices to achieve the same effect, such as assembling of a servo motor and a transmission belt or a linear motor.
Referring to fig. 1-2, further, a first slide rail 126 extending from the waiting station to the gluing station is disposed on a surface of the first pushing cylinder 119, wherein the driving connecting plate 125 is slidably disposed on the first slide rail 126. The sliding arrangement of the driving connecting plate 125 on the first sliding rail 126 can further limit the moving direction thereof, ensuring the accuracy thereof.
Referring to fig. 1-2, further, a supporting plate driving device 121 is disposed at one side of the rubberizing station, and the supporting plate driving device 121 is connected to the rubberizing fixing supporting plate 120 in a driving manner, and drives the rubberizing fixing supporting plate 120 to move to the rubberizing station. The rubberizing station drives the rubberizing fixed support plate 120 to move to the rubberizing station through the support plate driving device 121, so that the back of the rubberizing position of the carbon brush arm 115 is supported, and rubberizing work can be conveniently carried out at the rubberizing station; in this embodiment, the supporting plate driving device 121 is a pushing cylinder.
Referring to fig. 1-2, further, a first baffle driving device 122 is disposed on one side of the material waiting station near one end of the rubberizing station, the first baffle driving device 122 is connected to a first baffle plate 124 in a driving manner, and drives the first baffle plate 124 to stop the carbon brush arm 115 at the material waiting station. Further, the material grabbing mechanism 1 further comprises a second baffle driving device 123 and a material arriving sensor 114 electrically connected with the second baffle driving device 123, wherein the material arriving sensor 114 is arranged above the material waiting station, the second baffle driving device 123 is located on one side, far away from one end of the rubberizing station, of the material waiting station, the second baffle driving device 123 is in driving connection with a second baffle plate 116, and the carbon brush arm 115 is abutted to the outside of the material waiting station. Through the cooperation between the first material baffle plate 124 and the second material baffle plate 116, only one carbon brush arm 115 can be placed in sequence at the material waiting station, and the subsequent work can be ensured; a material sensor 114 is arranged above the material waiting station, and the material sensor 114 is electrically connected with the second baffle driving device 123. When the arrival sensor 114 detects that the carbon brush arms 115 exist in the material waiting station, the arrival sensor 114 sends a driving instruction to the second baffle driving device 123, controls the second baffle driving device 123 to drive the second baffle 116, and intercepts the carbon brush arms 115 located behind the material waiting station, so that the clamping and feeding of the first carbon brush arms 115 are prevented from being influenced. In this embodiment, the first baffle driving device 122 and the second baffle driving device 123 are both pushing cylinders.
Referring to fig. 3-4, further, an adhesive tape in-place sensor 26 is disposed at an end of the adhesive tape waiting slot 22 away from the feeding track 25, and the adhesive tape in-place sensor 26 is electrically connected to the second adhesive tape cutting driving device. When the adhesive tape enters the adhesive tape, the adhesive tape waiting slot 22 triggers the adhesive tape in-place sensor 26, the adhesive tape in-place sensor 26 sends an electric signal to the adhesive tape cutting second driving device, the adhesive tape cutting second driving device receives the electric signal and then drives the feeding track 25 and the adhesive tape to move to the adhesive tape position, the adhesive tape cutting assembly is aligned at the joint of the adhesive tape waiting slot 22, and the adhesive tape is finally cut, so that mechanical precise adhesive tape cutting is realized.
Referring to fig. 3-4, further, the first driving device for cutting the adhesive includes an adhesive feeding motor 29 and a feeding roller 24, wherein the feeding roller 24 is disposed on one side of the feeding track 25 and is adhered to the surface of the adhesive tape, the adhesive feeding motor 29 is disposed on the back of the adhesive cutting fixing plate 23, and an output shaft of the adhesive feeding motor 29 passes through the adhesive cutting fixing plate 23 and is connected to the feeding roller 24.
By adopting the above scheme, the first driving device for glue cutting is adopted as the glue feeding motor 29 in the embodiment, the output shaft of the glue feeding motor 29 penetrates through the glue cutting fixing plate 23 and is in driving connection with the feeding roller 24, and the glue feeding motor 29 is utilized to drive the feeding roller 24, so that the adhesive tape is driven to move towards the adhesive tape waiting groove 22.
Referring to fig. 3-4, specifically, the second glue cutting driving device includes a glue cutting cylinder 212, a glue cutting slide rail 210 and an L-shaped slide block 211 slidably disposed on the glue cutting slide rail 210 are disposed on a surface of the glue cutting cylinder 212, the glue cutting assembly is fixedly disposed on a surface of one end of the L-shaped slide block 211, and another end of the L-shaped slide block 211 is fixedly connected to a piston rod of the cylinder.
Referring to fig. 3-4, specifically, the glue cutting assembly includes a blade 27, a blade clamping block 28 fixedly disposed on the surface of the L-shaped sliding block 211, and the blade 27 is fixedly disposed on the side of the blade clamping block 28. By adopting the above scheme, in the embodiment, the blade 27 is fixedly arranged in the blade clamping block 28, so that the blade 27 can be better fixed, the blade 27 is ensured not to fall off in the glue cutting process, and the glue cutting is ensured to be in place.
Referring to fig. 3-4, specifically, a ring of teeth is formed around the surface of the feeding roller 24. By adopting the scheme, the teeth on the surface of the feeding roller 24 can be tightly attached to the surface of the rubber strip, so that the rubber strip can be better conveyed on the feeding track 25 to provide a friction force, and the slipping condition can not occur.
Referring to fig. 3-4, specifically, the glue cutting mechanism 2 further includes a guide wheel 213, and the guide wheel 213 is located at one side of the feeding track 25 and is located at the same horizontal line with the feeding roller 24. By adopting the scheme, the feeding roller 24 can be helped to better drive the adhesive tape to move towards the adhesive tape waiting groove 22.
Referring to fig. 3-4, specifically, the film feeding device includes a manual switch 214, a fixing base 215, and a shockproof film 216, the shockproof film 216 is provided with a rubber strip, the shockproof film 216 is rotatably connected to one side of the fixing base 15 through a rotating shaft, and the manual switch 214 is electrically connected to the film feeding motor 29. By adopting the scheme, the adhesive tape can be better conveyed to the adhesive tape waiting trough 22 and cut by the blade 27 of the adhesive tape cutting assembly, so that the mechanical efficient cutting is conveniently realized; when the adhesive tape on the anti-vibration film 216 is cut, the anti-vibration film 216 with the adhesive tape is manually replaced by a human, and the manual switch 214 is pressed to turn on the adhesive feeding motor 29.
As shown in fig. 5, the glue sucking and sticking driving module includes a first linear module and a second linear module, the first linear module is connected to the second linear module in a driving manner and drives the second linear module to move along a horizontal direction, the second linear module is connected to the glue sucking module in a driving manner and drives the glue sucking module to move along a direction perpendicular to a movement track of the second linear module, and a horizontal plane in which a movement direction of the glue sucking module is located is parallel to a horizontal plane in which a movement direction of the second linear module is located.
Referring to fig. 5, in this embodiment, the first linear module includes a first linear cylinder 31 and a first linear slide rail 33 horizontally disposed, the first linear slide rail 33 is slidably connected to a first linear slider 34, the second linear module is fixedly connected to the first linear slider 34, and a driving end of the first linear cylinder 31 is connected to the first linear slider 34 and drives the first linear slider 34 to move along the first linear slide rail 33. Adopt above-mentioned scheme, first straight line module is equipped with first straight line cylinder 31 in this embodiment, first straight line slide rail 33, be equipped with first straight line slider 34 on the first straight line slide rail 33, second straight line module and first straight line slider 34 fixed connection, the drive end and the first straight line slider 34 of first straight line cylinder 31 are connected, first straight line cylinder 31 drives first straight line slider 34 and removes along first straight line slide rail 33 direction, and then drive and inhale the gluey module and remove along first straight line slide rail 33 direction, thereby will inhale gluey module and move to the rubberizing station from inhaling gluey station.
Referring to fig. 5, the second linear module includes a second linear cylinder 32, a second linear slide rail 37 parallel to the horizontal plane where the first linear slide rail 33 is located, and a second linear slide block 38 slidably connected to the second linear slide rail 37, the glue-sucking module is fixedly disposed on the second linear slide block 38, and a piston rod of the second linear cylinder 32 is fixedly connected to one end of the second linear slide block 38, and drives the second linear slide block 38 to move along the direction of the second linear slide rail 37. By adopting the above scheme, the second linear module in this embodiment is provided with the second linear cylinder 32, the second linear slide rail 37 parallel to the horizontal plane where the first linear slide rail 33 is located, and the second linear slide block 38 slidably connected to the second linear slide rail 37, the glue-sucking module is fixedly disposed on the second linear slide block 38, the piston rod of the second linear cylinder 32 is fixedly connected to one end of the second linear slide block 38, and drives the second linear slide block 38 to move along the second slide rail direction, when the glue-sucking module is sent to the glue-sucking station by the first linear cylinder 31, the second linear cylinder 32 drives the glue-sucking module to move along the second linear slide rail 37 toward the glue-sucking station, after the glue-sucking module sucks the glue strip, the second linear cylinder 32 drives the glue-sucking module to return to the initial position, and then the glue-sucking module is sent to the glue-pasting station by the first linear cylinder 31, the second linear cylinder 32 drives the glue-sucking module to move along the second linear slide rail 37, and (5) rubberizing is carried out, so that mechanical rubberizing is realized.
Referring to fig. 5, further, the glue suction module includes a suction head 35 and an air pipe connector 36, and the suction head 35 is communicated with the air pipe connector 36. Adopt above-mentioned scheme, set up suction head 35 and trachea joint 36 on inhaling gluey module in this embodiment, trachea joint 36's one end and suction head 35 intercommunication, trachea joint 36's the other end and vacuum generator intercommunication, when suction head 35 reachs the adhesive tape and treats silo 22, vacuum generator starts, provides suction for suction head 35 through trachea joint 36, and until suction head 35 reaches the rubberizing station, vacuum generator closes to the realization is inhaled gluey and is rubberized of inhaling of gluing the module.
As shown in fig. 6, the device further includes a good and defective product distribution mechanism 4, the good and defective product distribution mechanism 4 includes a driving member, a distribution table 42, a good product box 43, a defective product box 47, a good product flow channel 44, and a first product flow channel 45, the first product flow channel 45 is a hollow structure, the first product flow channel 45 is disposed at the upper end of the distribution table 42, the good product flow channel 44 is fixedly disposed adjacent to the first product flow channel 45, a defective product hole 421 is disposed at the upper end of the distribution table 42, the defective product box 47 is disposed below the defective product hole 421, and the good product box 43 is disposed below the good product flow channel 44; and a defective product detection sensor 113 electrically connected with the driving part is arranged above the rubberizing station, the driving part is arranged on the material distribution table 42, the driving part is in driving connection with the first product flow channel 45 or the good product flow channel 44, and the driving part drives the first product flow channel 45 and the good product flow channel 44 to move, so that the first product flow channel 45 is communicated with the defective product hole 421.
Referring to fig. 6, the good and defective product distributing mechanism 4 works according to the following principle:
the defective product detecting sensor 113 detects the carbon brush arm 115, when the defective product detecting sensor 113 detects that the carbon brush arm 115 is a defective product, the carbon brush arm 115 directly falls onto the defective product flow channel 44 and is then conveyed into the defective product box 43 through the defective product flow channel 44, when the defective product detecting sensor 113 detects that the carbon brush arm 115 is a defective product, the driving member drives the first product flow channel 45 and the defective product flow channel 44 to move, so that the first product flow channel 45 is communicated with the defective product hole 421, the carbon brush arm 115 falls into the defective product box 47 and then falls into the defective product box 47 from the defective product hole 421, and when the defective product detecting sensor 113 detects that the carbon brush arm 115 becomes a defective product, the driving member drives the first product flow channel 45 and the defective product flow channel 44 to move, so that the first product flow channel 45 returns to the original position.
In this embodiment, the driving member includes a material distributing cylinder 410, the material distributing cylinder 410 is fixedly disposed at the upper end of the material distributing table 42, and a piston rod of the material distributing cylinder 410 is in driving connection with the first-time product flow passage 45 or the good product flow passage 44. By adopting the above scheme, the piston rod of the material distributing cylinder 410 is in driving connection with the first product flow channel 45 or the good product flow channel 44, and the material distributing cylinder 410 drives the first product flow channel 45 and the good product flow channel 44 to move, so that the first product flow channel 45 is communicated with the defective product hole 421 or returns to the original position.
In this embodiment, the material distribution device further includes a material distribution sliding block 412 and a material distribution sliding rail 411, the material distribution sliding rail 411 is fixedly disposed at the upper end of the material distribution table 42, the material distribution sliding block 412 is slidably disposed on the surface of the material distribution sliding rail 411, and the first product flow channel 45 or the good product flow channel 44 is fixed on the sliding block. By adopting the above scheme, the material distributing slide rail 411 and the material distributing slide block 412 are arranged, so that the first product flow channel 45 and the good product flow channel 44 can move more stably and accurately.
In this embodiment, the material distribution table further includes a second secondary product flow passage 46, the second secondary product flow passage 46 is a hollow structure, and the second secondary product flow passage 46 is disposed at the lower end of the material distribution table 42 and is communicated with the defective product hole 421. By adopting the scheme, the secondary product flow channel 46 is communicated with the defective product hole 421, and the defective product box 47 is positioned below the secondary product flow channel 46, so that the defective products are more stably and accurately sent into the defective product box 47.
Referring to fig. 1-7, the specific operation of the present invention is as follows:
step 1: the carbon brush arm 115 is discharged from the circular vibration device to the direct vibration device, the direct vibration device sends the carbon brush arm 115 to a material waiting station, and when the material full vibration stopping sensor detects that the material channel of the direct vibration device stores the material fully to the material full position, the circular vibration device is controlled to stop vibrating;
step 2: the first baffle driving device 122 drives the first baffle plate 124 to stop the carbon brush arm 115 in the material waiting station;
and step 3: when the material arrival sensor 114 above the material waiting station detects that the carbon brush arm 115 is in place, the second baffle driving device 123 drives the second baffle plate 116, and the carbon brush arm 115 is abutted outside the material waiting station;
and 4, step 4: the manipulator clamps the carbon brush arm 115 in the material waiting station, and simultaneously the second baffle driving device 123 drives the first baffle 124 to retreat, so that the carbon brush arm 115 is not blocked;
and 5: the first pushing cylinder 119 drives the manipulator to drive the carbon brush arm 115 to move from the material waiting station to the rubberizing station;
step 6: the supporting plate driving device 121 drives the rubberizing fixing supporting plate 120 to move to the rubberizing station to support the back of the rubberizing station of the carbon brush arm 115;
and 7: the glue feeding motor 29 drives the feeding roller 24 to drive the glue strips in the feeding track 25 to move towards the glue strip waiting trough 22;
and 8: when the adhesive tape enters the adhesive tape waiting trough 22 and triggers the adhesive tape in-place sensor 26, the adhesive tape in-place sensor 26 sends an electric signal to the adhesive tape cutting second driving device, and the adhesive tape cutting second driving device receives the electric signal and then drives the blade 27 aligned at the joint of the feeding track 25 and the adhesive tape waiting trough 22 to move to the position of the adhesive tape and finally cut the adhesive tape;
and step 9: inhale the adhesive tape subassembly and absorb and be located the adhesive tape and treat the silo 22 in and through the adhesive tape of processing, through the cooperation between first sharp module and the second sharp module to make the adhesive tape through handling remove toward the rubberizing station by treating the silo, and laminate the assigned position of carbon brush arm 115 through the cooperation drive adhesive tape between first sharp module and the second sharp module, make shockproof glue and carbon brush arm 115 laminate integratively, realize automatic rubberizing.
Step 10: the defective detecting sensor 113 detects the carbon brush arm 115, when the defective detecting sensor 113 detects that the carbon brush arm 115 is defective, the carbon brush arm 115 directly falls onto the defective flow channel 44 and is then conveyed into a defective box through the defective flow channel 44, when the defective detecting sensor 113 detects that the carbon brush arm 115 is defective, the driving member drives the first product flow channel 45 and the defective flow channel 44 to move, so that the first product flow channel 45 is communicated with the defective hole 421, the carbon brush arm 115 falls into the defective box 47 and then falls into the defective box 47 from the defective hole 421, and when the defective detecting sensor 113 detects that the carbon brush arm 115 is defective, the driving member drives the first product flow channel 45 and the defective flow channel 44 to move, so that the first product flow channel 45 returns to the original position.
The above embodiments are merely illustrative of the preferred embodiments of the present invention, and not restrictive, and various changes and modifications to the technical solutions of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are intended to fall within the scope of the present invention defined by the appended claims.
Claims (10)
1. The utility model provides an automatic rubberizing device that cuts of carbon brush arm which characterized in that: comprises a feeding mechanism, a material grabbing mechanism, a glue cutting mechanism and a glue sucking and sticking mechanism;
the material grabbing mechanism comprises a working fixing plate and a manipulator assembly arranged on one side of the working fixing plate, wherein one end of the working fixing plate is provided with a material waiting station communicated with a feeding port of the feeding mechanism, and the other end of the working fixing plate is provided with a rubberizing station for rubberizing the carbon brush arm; the manipulator assembly clamps and drives the carbon brush arm on the material waiting station to move towards the rubberizing station;
the glue cutting mechanism comprises a glue cutting module and a glue conveying device with a glue strip wound on the surface, the glue cutting module comprises a glue cutting fixed plate, a glue blocking plate, a first glue cutting driving device, a second glue cutting driving device and a glue cutting assembly for cutting off the glue strip, a feeding rail for placing the glue strip is arranged on the surface of the glue cutting fixed plate, a glue strip waiting groove communicated with one end of the feeding rail is arranged on the surface of the glue blocking plate, and the first glue cutting driving device drives the glue strip in the feeding rail to move towards the glue strip waiting groove; the second glue cutting driving device is in driving connection with the glue cutting assembly and drives the glue cutting assembly to move along the direction close to the connection position of the feeding rail and the glue strip waiting material groove;
inhale and glue rubberizing mechanism including inhaling gluey rubberizing drive module, be used for absorbing the subassembly of inhaling of adhesive tape, wherein inhale gluey rubberizing drive module with inhale gluey subassembly drive and be connected to the drive is inhaled gluey subassembly and is waited the silo by the adhesive tape and is removed toward the rubberizing station.
2. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: the manipulator assembly comprises a manipulator and a first pushing cylinder, wherein the manipulator comprises a carbon brush arm clamping jaw and a carbon brush arm clamping jaw cylinder, and the movable end of the carbon brush arm clamping jaw cylinder is connected with the carbon brush arm clamping jaw; the movable end of the first pushing cylinder is fixedly connected with the carbon brush arm clamping jaw cylinder and drives the carbon brush arm clamping jaw cylinder to move towards the rubberizing station along the material waiting station.
3. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: one side of waiting to expect that is close to rubberizing station one end in the station is equipped with first baffle drive arrangement, first baffle drive arrangement drive is connected with first striker plate to drive first striker plate and end the carbon brush arm at waiting to expect the station.
4. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: one side of rubberizing station is equipped with backup pad drive arrangement, backup pad drive arrangement drive is connected with rubberizing fixed support board to drive rubberizing fixed support board removes rubberizing station department.
5. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: grab material mechanism still includes second baffle drive arrangement, with second baffle drive arrangement electric connection's the material sensor that arrives, wherein it sets up in the top of waiting to expect the station to arrive the material sensor, second baffle drive arrangement is located one side of keeping away from rubberizing station one end in waiting to expect the station, and second baffle drive arrangement is connected with the second baffle to with carbon brush arm end outside waiting to expect the station.
6. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: the one end that keeps away from the pay-off track in the silo is treated to the adhesive tape is equipped with the adhesive tape sensor that targets in place, the adhesive tape sensor that targets in place with surely glue second drive arrangement electric connection.
7. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: the first glue cutting driving device comprises a glue feeding motor and a feeding roller, wherein the feeding roller is arranged on one side of a feeding track and is adhered to the surface of a glue strip, the glue feeding motor is arranged on the back of a glue cutting fixing plate, and an output shaft of the glue feeding motor penetrates through the glue cutting fixing plate and is connected with the feeding roller.
8. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: the glue sucking and sticking mechanism comprises a first straight line module and a second straight line module, the first straight line module is in driving connection with the second straight line module and drives the second straight line module to move along the horizontal direction, the second straight line module is in driving connection with the glue sucking module and drives the glue sucking module to move along the direction perpendicular to the motion trail of the second straight line module, and the horizontal plane where the motion direction of the glue sucking module is located is parallel to the horizontal plane where the motion direction of the second straight line module is located.
9. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1 or 8, characterized in that: inhale gluey module and include suction head, air pipe joint, the suction head communicates with air pipe joint.
10. The automatic glue cutting and sticking device for the carbon brush arm according to claim 1, characterized in that: the device is characterized by further comprising a good and defective product distributing mechanism, wherein the good and defective product distributing mechanism comprises a driving piece, a distributing table, a good product box, a defective product box, a good product runner and a first product runner, the first product runner is of a hollow structure, the first product runner is arranged at the upper end of the distributing table, the good product runner and the first product runner are fixedly arranged in an adjacent mode, a defective product hole is formed in the upper end of the distributing table, the defective product box is arranged below the defective product hole, and the good product box is arranged below the good product runner; the upper portion of the rubberizing station is provided with a defective product detection sensor electrically connected with the driving piece, the driving piece is arranged on the material distribution table, the driving piece is in driving connection with the first product flow channel or the non-defective product flow channel, and the driving piece drives the first product flow channel and the non-defective product flow channel to move, so that the first product flow channel is communicated with the defective product hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811410146.8A CN111216988A (en) | 2018-11-23 | 2018-11-23 | Automatic adhesive cutting and adhering device for carbon brush arm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811410146.8A CN111216988A (en) | 2018-11-23 | 2018-11-23 | Automatic adhesive cutting and adhering device for carbon brush arm |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111216988A true CN111216988A (en) | 2020-06-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811410146.8A Pending CN111216988A (en) | 2018-11-23 | 2018-11-23 | Automatic adhesive cutting and adhering device for carbon brush arm |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111216988A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112864442A (en) * | 2021-01-25 | 2021-05-28 | 深圳市诚捷智能装备股份有限公司 | Adhesive tape sticking device and adhesive tape sticking method |
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| CN105375058A (en) * | 2015-11-25 | 2016-03-02 | 惠州金源精密自动化设备有限公司 | Battery core rubberizing machine |
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