CN111206789A - Vertical mortar joint one-step forming tool and method for infilled wall - Google Patents

Vertical mortar joint one-step forming tool and method for infilled wall Download PDF

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Publication number
CN111206789A
CN111206789A CN202010096451.5A CN202010096451A CN111206789A CN 111206789 A CN111206789 A CN 111206789A CN 202010096451 A CN202010096451 A CN 202010096451A CN 111206789 A CN111206789 A CN 111206789A
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CN
China
Prior art keywords
mortar
vertical
rear side
funnel
joint
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Pending
Application number
CN202010096451.5A
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Chinese (zh)
Inventor
张建青
李庆
剌江红
牛伟科
郝涛瑞
马夏晓
杨江涛
郑慧玲
李显祝
焦建峰
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Shanxi Sanjian Group Co Ltd
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Shanxi Sanjian Group Co Ltd
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Priority to CN202010096451.5A priority Critical patent/CN111206789A/en
Publication of CN111206789A publication Critical patent/CN111206789A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/20Tools or apparatus for applying mortar

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a vertical mortar joint one-step forming tool and a vertical mortar joint one-step forming method for a filler wall, and solves the problems that the existing vertical mortar joint has more filling quality defects and poor appearance impression. A portal frame-shaped fixture is erected by utilizing steel bars on a construction site, a stand column of the fixture can horizontally move back and forth to change the width of a bayonet of the fixture so as to adapt to wall building blocks with different thicknesses, the fixture is clamped on a vertical mortar joint between two building blocks, a strip-shaped mortar funnel (16) is arranged between two vertical rods of the portal frame-shaped fixture, mortar (4) for filling the vertical mortar joint is filled into a vertical mortar joint (3) between the building blocks through the strip-shaped mortar funnel (16), mortar for filling the mortar joint is filled through a plate-shaped mortar shovel (12), and manual vibration is carried out, so that the mortar filled in the vertical mortar joint (3) between the building blocks is compact, and the requirement of plumpness is met; the mortar filling of the vertical mortar joints among the building blocks and the joint pointing of the vertical mortar joints are completed at one time by utilizing the tool.

Description

Vertical mortar joint one-step forming tool and method for infilled wall
Technical Field
The invention relates to a secondary structure filler wall masonry in high-rise building construction, in particular to a one-step forming tool and a one-step forming method for a vertical mortar joint of the secondary structure filler wall masonry.
Background
In the civil construction of a cast-in-place high-rise building, masonry of a secondary structure infilled wall is generally built by medium and large building blocks, the height of the medium and large building blocks generally reaches more than 200 mm, the width of the medium and large building blocks generally reaches about 250 mm, in the building process of the secondary structure infilled wall, a vertical mortar joint of 15 mm is generally reserved between the building blocks, and after a constructor generally builds a layer, mortar is used for filling the vertical mortar joint of the layer, so that the plumpness of the mortar in the vertical mortar joint reaches the design requirement, and then the vertical mortar joint is subjected to pointing treatment, so that the vertical mortar joint obtains better impression; when a filled wall body to be built is long, a site constructor generally performs vertical mortar joint filling operation and vertical mortar joint pointing operation in a grading manner, namely, after a section of wall body with a certain length is built, the site constructor returns to perform mortar filling and pointing treatment on the vertical mortar joints of the layer to be built, so that the problem of low wall body construction efficiency exists, and particularly, when the height of building blocks adopted by the built wall body is large, the problem that the vertical mortar joints are not fully filled due to large vertical depth of the gaps in mortar filling of the vertical mortar joints is frequently caused, the manual filling operation is difficult, and the problems of large vertical mortar joint filling quality defect and poor appearance impression are directly caused; in addition, the manual filling operation is difficult, and the phenomenon of serious waste of filling mortar is directly caused.
Disclosure of Invention
The invention provides a vertical mortar joint one-step forming tool and a vertical mortar joint one-step forming method for a filler wall, and solves the technical problems of more filling quality defects and poor appearance impression of the conventional vertical mortar joint.
The invention solves the technical problems by the following technical scheme:
the general concept of the invention is: building a portal frame-shaped fixture by using steel bars on a construction site, wherein a stand column of the fixture can horizontally move back and forth to change the width of a bayonet of the fixture so as to adapt to wall building blocks with different thicknesses, clamping the fixture on a vertical mortar joint between two building blocks, arranging a long-strip-shaped mortar funnel between two vertical rods of the portal frame-shaped fixture, filling mortar for filling the vertical mortar joint into vertical mortar joints between the building blocks through the long-strip-shaped mortar funnel, filling mortar for filling the mortar joints through a plate-shaped mortar shovel, and manually vibrating to compact the mortar filled in the vertical mortar joints between the building blocks so as to meet the requirement of fullness; the handheld gloves that set up on the horizontal pole of encorbelmenting of top level will pack the vertical mortar joint one shot forming frock of wall and mention upwards, forms the shaping eave tile surface of vertical mortar joint between the building blocks, utilizes this frock to realize that the mortar of vertical mortar joint between the building blocks is filled and the disposable completion of the eave tile of vertical mortar joint, has improved work efficiency, has avoided the waste of filling the mortar, has promoted the outward appearance aesthetic feeling of vertical mortar joint.
A vertical mortar joint one-step forming tool for a filler wall comprises a left side building block, a right side building block, a front side clamping vertical rod, a top end horizontal cantilever transverse rod, a rear side clamping vertical rod, a lower side horizontal cantilever transverse rod and a strip-shaped mortar funnel, wherein a funnel front side sleeving ring is fixedly arranged on the front side surface of the strip-shaped mortar funnel, a funnel rear side sleeving ring is fixedly arranged on the rear side surface of the strip-shaped mortar funnel, a vertical mortar joint between building blocks is arranged between the left side building block and the right side building block, the front side clamping vertical rod and the top end horizontal cantilever transverse rod are fixedly welded together in an inverted L shape, a top end rear side hoop is movably arranged on the rear side end of the top end horizontal cantilever transverse rod, a rear side clamping vertical rod is clamped in the top end rear side hoop, the funnel front side sleeving ring of the strip-shaped mortar funnel is movably sleeved on the front side clamping vertical rod, the funnel rear side sleeving ring of the strip-shaped mortar funnel is movably, the funnel is characterized in that a lower front side hoop is arranged on a front side clamping vertical rod below the funnel front side sleeving ring, a lower rear side hoop is arranged on a rear side clamping vertical rod below the funnel rear side sleeving ring, and a lower horizontal overhanging cross rod is arranged between the lower front side hoop and the lower rear side hoop.
The lower part joint of front side centre gripping pole setting is on the leading flank of vertical mortar joint between the building blocks, and the lower part joint of rear side centre gripping pole setting is on the trailing flank of vertical mortar joint between the building blocks, and the discharge gate setting of rectangular form mortar funnel is provided with the mortar of filling vertical mortar joint in rectangular form mortar funnel on the up end of vertical mortar joint between the building blocks.
A mortar joint one-step forming method of a vertical mortar joint one-step forming tool for a filler wall comprises the following steps:
firstly, adjusting the positions of a lower horizontal overhanging transverse rod and a rear side clamping upright rod according to the height and the thickness of the building block, so that the distance between the front side clamping upright rod and the rear side clamping upright rod is equal to the thickness of the building block, and the length of the front side clamping upright rod and the length of the rear side clamping upright rod below the lower horizontal overhanging transverse rod are equal to the height of the building block;
secondly, holding a handle sleeve arranged on a horizontal overhanging cross rod at the top end by hand, clamping a vertical mortar joint one-step forming tool of the filler wall on a vertical mortar joint between blocks, clamping the lower part of a front side clamping vertical rod on the front side of the vertical mortar joint between the blocks, clamping the lower part of a rear side clamping vertical rod on the rear side of the vertical mortar joint between the blocks, and arranging a discharge port of a long strip-shaped mortar funnel on the upper end surface of the vertical mortar joint between the blocks;
thirdly, filling the mortar for filling the vertical mortar joints into a long strip-shaped mortar funnel, and filling the mortar for filling the vertical mortar joints into the vertical mortar joints among the building blocks through a plate-shaped mortar shovel until the vertical mortar joints among the building blocks are densely filled with the mortar;
and fourthly, holding a handle sleeve arranged on the horizontal overhanging cross rod at the top end by hand, and lifting the vertical mortar joint one-step forming tool of the infilled wall upwards to form a forming pointing outer surface of the vertical mortar joint between the building blocks.
The invention improves the plumpness of the vertical mortar joints among the building blocks with different thicknesses and improves the appearance and appearance quality of the vertical mortar joints; the tool is simple and convenient to operate, high in practicability and particularly suitable for building various large-size autoclaved aerated blocks, porous building blocks and the like.
Drawings
FIG. 1 is a schematic structural view of a tooling frame of the present invention;
FIG. 2 is a schematic structural view of a tool holder frame with an elongated mortar hopper 16 according to the present invention;
FIG. 3 is a schematic structural view of the tool holder body of the present invention in a right-view direction;
FIG. 4 is a schematic structural diagram of the tool for filling mortar joints;
FIG. 5 is a schematic structural view of the plate-like mortar shovel 12 of the present invention;
fig. 6 is a schematic structural view of the elongated mortar hopper 16 of the present invention.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
a vertical mortar joint one-step forming tool for a filler wall comprises a left side building block 1, a right side building block 2, a front side clamping vertical rod 5, a top end horizontal cantilever transverse rod 6, a rear side clamping vertical rod 7, a lower horizontal cantilever transverse rod 8 and a strip-shaped mortar funnel 11, wherein a funnel front side sleeve ring 14 is fixedly arranged on the front side of the strip-shaped mortar funnel 11, a funnel rear side sleeve ring 15 is fixedly arranged on the rear side of the strip-shaped mortar funnel 16, an interblock vertical mortar joint 3 is arranged between the left side building block 1 and the right side building block 2 which are positioned on the same layer, the front side clamping vertical rod 5 and the top end horizontal cantilever transverse rod 6 are fixedly welded together to form an inverted L shape, a top end rear side hoop 10 is movably arranged on the rear side end of the top end horizontal cantilever transverse rod 6, the rear side clamping vertical rod 7 is clamped in the top end rear side hoop 10, a jackscrew can be arranged on the top end rear side hoop 10, and the top end rear side hoop 10 can move on the top end horizontal cantilever transverse rod 6 in the, when the distance between the front side clamping upright rod 5 and the rear side clamping upright rod 7 is equal to the thickness of a building block, a top end rear side hoop 10 is fixed through a jackscrew, a funnel front side sleeve ring 14 of a strip-shaped mortar funnel 16 is movably sleeved on the front side clamping upright rod 5, a funnel rear side sleeve ring 15 of the strip-shaped mortar funnel 16 is movably sleeved on the rear side clamping upright rod 7, the strip-shaped mortar funnel 16 can move up and down on a tooling frame so as to facilitate the funnel mouth of the strip-shaped mortar funnel 16 to be aligned with the upper end of a vertical mortar joint 3 between building blocks, a lower front side hoop 9 is arranged on the front side clamping upright rod 5 below the funnel front side sleeve ring 14, a lower rear side hoop 11 is arranged on the rear side clamping upright rod 7 below the funnel rear side sleeve ring 15, a lower horizontal cantilever cross rod 8 is arranged between the lower front side hoop 9 and the lower rear side hoop 11, and the lower horizontal cantilever cross rod 8 is arranged on one side of the vertical mortar joint 3 between the building blocks, so that it does not interfere with the mouth of the elongated mortar hopper 16.
The lower part joint of front side centre gripping pole setting 5 is on the leading flank of vertical mortar joint 3 between the building blocks, and the lower part joint of rear side centre gripping pole setting 7 is on the trailing flank of vertical mortar joint 3 between the building blocks, and the discharge gate setting of rectangular form mortar funnel 16 is provided with the mortar 4 of filling vertical mortar joint in rectangular form mortar funnel 16 on the up end of vertical mortar joint 3 between the building blocks.
A mortar joint one-step forming method of a vertical mortar joint one-step forming tool for a filler wall comprises the following steps:
firstly, adjusting the positions of a lower horizontal overhanging cross rod 8 and a rear side clamping upright rod 7 according to the height and the thickness of the building block, enabling the distance between the front side clamping upright rod 5 and the rear side clamping upright rod 7 to be equal to the thickness of the building block, enabling the length of the front side clamping upright rod 5 and the length of the rear side clamping upright rod 7 below the lower horizontal overhanging cross rod 8 to be equal to the height of the building block, and fixing each hoop through jackscrews on each hoop;
secondly, a handle sleeve 13 arranged on a horizontal overhanging cross rod 6 at the top end is held by a hand, a vertical mortar joint one-step forming tool of the filler wall is clamped on a vertical mortar joint 3 between building blocks, the lower part of a front side clamping vertical rod 5 is clamped on the front side surface of the vertical mortar joint 3 between the building blocks, the lower part of a rear side clamping vertical rod 7 is clamped on the rear side surface of the vertical mortar joint 3 between the building blocks, and a discharge port of a strip-shaped mortar funnel 16 is arranged on the upper end surface of the vertical mortar joint 3 between the building blocks; the front side clamping upright rod 5 and the rear side clamping upright rod 7 are preferably cylindrical pipes, part of arc surfaces of the two upright rods are embedded into the vertical mortar joints 3 between the building blocks to form attractive outer side mortar joints of the vertical mortar joints 3 between the building blocks, and a release agent can be coated on the two upright rods to facilitate the attractive appearance of the mortar joints after demolding;
thirdly, filling the mortar 4 for filling the vertical mortar joints into a long strip-shaped mortar funnel 16, and filling the mortar 4 for filling the vertical mortar joints into the vertical mortar joints 3 among the building blocks through a plate-shaped mortar shovel 12 until the vertical mortar joints 3 among the building blocks are densely filled with the mortar;
fourthly, after the mortar to be filled is slightly solidified, the handle sleeve 13 arranged on the horizontal overhanging cross rod 6 at the top end is held by hand, the vertical mortar joint one-step forming tool of the filled wall is lifted upwards, and the forming pointing outer surface of the vertical mortar joint 3 between the building blocks is formed.

Claims (3)

1. A vertical mortar joint one-step forming tool for a filler wall comprises a left side building block (1), a right side building block (2), a front side clamping vertical rod (5), a top end horizontal cantilever transverse rod (6), a rear side clamping vertical rod (7), a lower side horizontal cantilever transverse rod (8) and a strip-shaped mortar funnel (11), wherein a funnel front side sleeve joint ring (14) is fixedly arranged on the front side surface of the strip-shaped mortar funnel (11), a funnel rear side sleeve joint ring (15) is fixedly arranged on the rear side surface of the strip-shaped mortar funnel (16), a vertical mortar joint (3) between building blocks is arranged between the left side building block (1) and the right side building block (2), the front side clamping vertical rod (5) and the top end horizontal cantilever transverse rod (6) are fixedly welded together to form an inverted L shape, and the vertical mortar joint one-step forming tool is characterized in that a top end rear side hoop (10) is movably arranged on the rear side end of the, the device comprises a top end rear side hoop (10), a rear side clamping upright rod (7) is connected in a clamping mode, a funnel front side sleeve ring (14) of a long-strip-shaped mortar funnel (16) is movably sleeved on the front side clamping upright rod (5), a funnel rear side sleeve ring (15) of the long-strip-shaped mortar funnel (16) is movably sleeved on the rear side clamping upright rod (7), a lower side front side hoop (9) is arranged on the front side clamping upright rod (5) below the funnel front side sleeve ring (14), a lower side rear side hoop (11) is arranged on the rear side clamping upright rod (7) below the funnel rear side sleeve ring (15), and a lower side horizontal cantilever cross rod (8) is arranged between the lower side front side hoop (9) and the lower side rear side hoop (11).
2. The vertical mortar joint one-step forming tool for the filled wall according to claim 1, wherein the lower portion of the front side clamping vertical rod (5) is connected to the front side surface of the vertical mortar joint (3) between the building blocks in a clamped mode, the lower portion of the rear side clamping vertical rod (7) is connected to the rear side surface of the vertical mortar joint (3) between the building blocks in a clamped mode, a discharge port of the long strip-shaped mortar funnel (16) is formed in the upper end surface of the vertical mortar joint (3) between the building blocks, and mortar (4) for filling the vertical mortar joint is arranged in the long strip-shaped mortar funnel (16).
3. The mortar joint one-step forming method by utilizing the vertical mortar joint one-step forming tool for the filled wall as claimed in claim 1, comprising the following steps of:
firstly, adjusting the positions of a horizontal overhanging cross rod (8) and a rear side clamping upright rod (7) below according to the height and the thickness of a building block, enabling the distance between the front side clamping upright rod (5) and the rear side clamping upright rod (7) to be equal to the thickness of the building block, and enabling the length of the front side clamping upright rod (5) and the length of the rear side clamping upright rod (7) below the horizontal overhanging cross rod (8) below to be equal to the height of the building block;
secondly, a handle sleeve (13) arranged on a horizontal overhanging cross rod (6) at the top end is held by a hand, a vertical mortar joint one-step forming tool of the filler wall is clamped on a vertical mortar joint (3) between building blocks, the lower part of a front side clamping vertical rod (5) is clamped on the front side surface of the vertical mortar joint (3) between the building blocks, the lower part of a rear side clamping vertical rod (7) is clamped on the rear side surface of the vertical mortar joint (3) between the building blocks, and a discharge hole of a strip-shaped mortar funnel (16) is arranged on the upper end surface of the vertical mortar joint (3) between the building blocks;
thirdly, filling the mortar (4) for filling the vertical mortar joints into a long-strip-shaped mortar funnel (16), and filling the mortar (4) for filling the vertical mortar joints into the vertical mortar joints (3) among the building blocks through a plate-shaped mortar shovel (12) until the vertical mortar joints (3) among the building blocks are densely filled with the mortar;
and fourthly, the handle sleeve (13) arranged on the horizontal overhanging cross rod (6) at the top end is held by hand, and the vertical mortar joint one-step forming tool of the filler wall is lifted upwards to form a forming pointing outer surface of the vertical mortar joint (3) between the building blocks.
CN202010096451.5A 2020-02-18 2020-02-18 Vertical mortar joint one-step forming tool and method for infilled wall Pending CN111206789A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114592702A (en) * 2022-03-31 2022-06-07 中冶建工集团有限公司 Masonry mortar joint control device and construction method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205153565U (en) * 2015-11-20 2016-04-13 山西四建集团有限公司 Vertical mortar joint control tool of brickwork infilled wall
CN107975244A (en) * 2017-12-08 2018-05-01 中国冶集团有限公司 Masonry mortar fills jointing one-step molding device
CN207513190U (en) * 2017-11-29 2018-06-19 山东中天盛科自动化设备有限公司 A kind of wall pouring can
KR101887635B1 (en) * 2017-08-11 2018-08-10 세움건설 주식회사 Block pointed joint for wall, and block masonry method using this same
CN207829500U (en) * 2017-11-27 2018-09-07 中建八局第四建设有限公司 A kind of tool of the vertical mortar joint of control
CN212027176U (en) * 2020-02-18 2020-11-27 山西三建集团有限公司 Vertical mortar joint one shot forming frock of infilled wall

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205153565U (en) * 2015-11-20 2016-04-13 山西四建集团有限公司 Vertical mortar joint control tool of brickwork infilled wall
KR101887635B1 (en) * 2017-08-11 2018-08-10 세움건설 주식회사 Block pointed joint for wall, and block masonry method using this same
CN207829500U (en) * 2017-11-27 2018-09-07 中建八局第四建设有限公司 A kind of tool of the vertical mortar joint of control
CN207513190U (en) * 2017-11-29 2018-06-19 山东中天盛科自动化设备有限公司 A kind of wall pouring can
CN107975244A (en) * 2017-12-08 2018-05-01 中国冶集团有限公司 Masonry mortar fills jointing one-step molding device
CN212027176U (en) * 2020-02-18 2020-11-27 山西三建集团有限公司 Vertical mortar joint one shot forming frock of infilled wall

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114592702A (en) * 2022-03-31 2022-06-07 中冶建工集团有限公司 Masonry mortar joint control device and construction method

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