CN111204062A - 一种集成智能感应器的柔性材料及其生产工艺 - Google Patents

一种集成智能感应器的柔性材料及其生产工艺 Download PDF

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CN111204062A
CN111204062A CN202010042952.5A CN202010042952A CN111204062A CN 111204062 A CN111204062 A CN 111204062A CN 202010042952 A CN202010042952 A CN 202010042952A CN 111204062 A CN111204062 A CN 111204062A
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inductor
frequency
surface material
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intelligent inductor
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葛世奇
程付荣
季明飞
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Jiangsu Aunde Yueda Auto Inner Decoration Co ltd
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Abstract

本发明公开了一种集成智能感应器的柔性材料及其生产工艺，集成智能感应器的柔性材料包括基底材料、智能感应器、表面材料，所述表面材料形状与智能感应器类似，并比智能感应器大；基底材料、智能感应器最大面积均小于基底材料，智能感应器位于基底材料和表面材料之间，表面材料和智能感应器通过高频热压定型技术固定于基底材料上。生产工艺包括步骤：切裁基底材料、切裁表面材料、高频压花、定型。高频压花步骤，将高频压花机参数调整，通过高频压板按压所述压花模具对表面材料、基底材料进行高频热压焊接。根据材料热融合难易度，可添加热熔胶。本发明扩展了材料的选用范围，提高外观的美观度、智能感应器的灵敏度，提升产品外观设计空间。

Description

一种集成智能感应器的柔性材料及其生产工艺
技术领域
本发明涉及柔性材料集成制造领域，特别涉及一种集成智能感应器的柔性材料及其生产工艺。
背景技术
随着互联网、5G等智能科技的发展，汽车工业正进入智能汽车时代，越来越多的传感器运用到汽车上，而汽车内饰较多采用皮革等柔性表面材料。在安装传感器时，比如座椅，门板等需要智能感应控制的时候，感应器一般都布置于感应按钮或者面料皮革、泡沫等材料包裹之下。由于感应按钮或者面料皮革、泡沫存在厚度，且贴合不紧密，用户手指或其他部位和感应器之间不能有效接触，限制了感应器感应灵敏度。以现有的压力感应器为例，座椅中集成的感应器仅能实现不超过7个级别的感应信号，且容易出现需多次触碰才可启动感应器的情况。同时由于底部安装有感应器，柔性表面材料的美观度设计也受到限制。
发明内容
针对以上技术存在的不足，本发明的目的是提供一种集成智能感应器的柔性材料及其生产工艺，能够降低使用者与感应器的距离，在传统柔性表面材料上提供多样化、高灵敏的感应效果，充分释放柔性表面材料外观设计限制。
本发明的上述目的通过以下技术方案和改进工艺得以实现：一种集成智能感应器的柔性材料，包括基底材料、智能感应器、表面材料，
所述表面材料形状与智能感应器类似，并比智能感应器大；基底材料、智能感应器最大面积均小于基底材料，智能感应器位于基底材料和表面材料之间，表面材料和智能感应器通过高频热压定型技术固定于基底材料上。
进一步地，所述表面材料为聚对苯二甲酸乙二醇酯、超细纤维PU合成革、皮革或聚氯乙烯。
进一步地，当基底材料与表面材料无法受热融合时，所述智能感应器周围布置有热熔胶。
相应地，公开一种集成智能感应器的柔性材料的生产工艺，包括以下步骤：
切裁基底材料，
对基底材料收卷辊进行铺布、裁剪，并将裁片收集转运；
切裁表面材料，
根据所需的形状，在冲裁或裁切机器上对表面材料进行切裁，将裁片收集转运；
高频压花，
在高频压花机的工作台上放置辅材，将基底材料放置与辅材上，将智能传感器放置于基底材料上表面的适当位置；
在智能传感器上依次放置表面材料、压花模具，并进行定位；
将高频压花机参数调整，通过高频压板按压所述压花模具对表面材料、基底材料进行高频热压焊接，
保持规定的定型时间，待表面材料冷却后获得成品。
进一步地，智能传感器周围可涂覆热熔胶。
进一步地，所述辅材为聚四氟乙烯板材，基底材料为机织复合材料，所述表面材料为聚对苯二甲酸乙二醇酯、超细纤维PU合成革、皮革或聚氯乙烯。
进一步地，高频压花机的压力为4—8Mpa，工作电流0-15A。
本发明的工作原理：
本发明对基底材料、智能感应器、表面材料的集成通过热压技术和高频技术实现，热压以较高温度一般100-200º，使得表面材料和基底材料有效热合，同时保证感应器有效集成于表面材料和基底材料之间；
基底材料可为各种材料，表面材料可为皮革、超细纤维PU合成革、PET、PVC材料等，若基底材料和表面材料之间在高温后可融合，如基底材料为PET，表面材料为超细纤维PU合成革，可不添加热熔胶；若两者不容易热融合，如两种化纤或尼龙材料，需要在智能感应器的周围布置热熔胶，粘合表面材料和基底材料。
柔性材料的表面外观通过高频技术实现，高频电流在特定位置产生局部高温而融合形成特定的图案，同时也可实现上述热压过程，保证面料等材料与感应器和表面附加材料的之间的集成。
热压和高频通过高频压花机实现，高频压花机主要采用高压整流自激高周波电子管振荡瞬间产生电磁波电流电场，利用被加工的材料在电磁波电场内其材料的内部分子产生极性化摩擦生热，加上一定的压力使所需要热合焊接的产品达到熔接作用。
综上所述，本发明具有以下有益效果：
通过本发明所述的生产工艺制作的集成智能感应器的柔性材料，能保持感应器几乎无限级别的压力感应，可以最大限度的发挥感应器的灵敏度，适应产品多层次的感应灵敏度的要求。同时，由于表面材料的多样化使用，也使得柔性材料表面外观多样化和灵活度提高，提升产品外观设计空间。
附图说明
图1为本发明所述的集成智能感应器的柔性材料的结构示意图；
图2为本发明所述的高频热压加工时各材料和部件的立体示意图；
图3为本发明所述的集成智能感应器的柔性材料的生产工艺的步骤示意图。
图中：1、基底材料；2、智能感应器；3、表面材料；4、热熔胶；5、压花模具；6、工作台；7、辅材；8、高频压板。
具体实施方式
以下结合附图对本发明作进一步详细说明。
实施例1：
以表面材料为超细纤维PU合成革，基底材料为聚对苯二甲酸乙二醇酯为例，
如图1所示，一种集成智能感应器的柔性材料，包括基底材料1、智能感应器2、表面材料3，所述表面材料3形状与智能感应器2类似，并比智能感应器2大；基底材料1、智能感应器2最大面积均小于基底材料1，智能感应器2位于基底材料1和表面材料3之间，表面材料3和智能感应器2通过高频热压定型技术固定于基底材料1上。
相应地，一种集成智能感应器的柔性材料的生产工艺，如图3所示，包括以下步骤：
S1. 切裁基底材料1，
对基底材料1收卷辊进行铺布、裁剪，并将裁片收集转运；
S2.切裁表面材料3，
根据所需的形状，在冲裁或裁切机器上对表面材料3进行切裁，将裁片收集转运；
S3.高频压花，
如图2所示，在高频压花机的工作台6上放置辅材7，辅材7为聚四氟乙烯板材。将基底材料1放置与辅材7上，将智能传感器放置于基底材料1上表面的适当位置；
在智能传感器上依次放置表面材料3、压花模具5，并进行定位；
将高频压花机参数调整，通过高频压板8按压所述压花模具5，对表面材料3、基底材料1进行高频热压焊接，
S4.定型热压，获得成品
保持规定的定型时间，待表面材料3冷却后对成品进行收集转运。
高频压花机的压力为4—8Mpa，工作电流0-15A，优选6A，定型时间为15秒。
实施例二：
以表面材料为皮革，基底材料为机织化纤布料为例，
其他部分与实施例相同，如图1所示，除了基底材料1与表面材料3之间、所述智能感应器2周围布置有热熔胶4。
本发明的工作原理：
本发明对基底材料1、智能感应器2、表面材料3的集成通过热压技术和高频技术实现，热压以较高温度一般100-200º，使得表面材料3和基底材料1有效热合，同时保证感应器有效集成于表面材料3和基底材料1之间；
基底材料1可为各种材料，表面材料3可为皮革、超细纤维PU合成革、PET、PVC材料等，若基底材料1和表面材料3之间在高温后可融合，如基底材料1为PET，表面材料3为超细纤维PU合成革，可不添加热熔胶4；若两者不容易热融合，如两种化纤或尼龙材料，需要在智能感应器2的周围布置热熔胶4，粘合表面材料3和基底材料1。
柔性材料的表面外观通过高频技术实现，高频电流在特定位置产生局部高温而融合形成特定的图案，同时也可实现上述热压过程，保证面料等材料与感应器和表面附加材料的之间的集成。
热压和高频通过高频压花机实现，高频压花机主要采用高压整流自激高周波电子管振荡瞬间产生电磁波电流电场，利用被加工的材料在电磁波电场内其材料的内部分子产生极性化摩擦生热，加上一定的压力使所需要热合焊接的产品达到熔接作用。
综上所述，本发明扩展了表面材料和基底材料的选用范围，提高柔性材料的美观度，大大提高智能感应器的灵敏度，提升产品外观设计空间。
以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。

Claims (7)

1.一种集成智能感应器的柔性材料，其特征在于：包括基底材料（1）、智能感应器（2）、表面材料（3），
所述表面材料（3）形状与智能感应器（2）类似，并比智能感应器（2）大；基底材料（1）、智能感应器（2）最大面积均小于基底材料（1），智能感应器（2）位于基底材料（1）和表面材料（3）之间，表面材料（3）和智能感应器（2）通过高频热压定型技术固定于基底材料（1）上。
2.根据权利要求1所述的一种集成智能感应器的柔性材料，其特征在于：所述表面材料（3）为聚对苯二甲酸乙二醇酯、超细纤维PU合成革、皮革或聚氯乙烯。
3.根据权利要求1或2所述的一种集成智能感应器的柔性材料，其特征在于：当基底材料（1）与表面材料（3）无法受热融合时，所述智能感应器（2）周围布置有热熔胶（4）。
4.一种集成智能感应器的柔性材料的生产工艺，其特征在于：包括以下步骤：
S1. 切裁基底材料（1），
对基底材料（1）收卷辊进行铺布、裁剪，并将裁片收集转运；
S2.切裁表面材料（3），
根据所需的形状，在冲裁或裁切机器上对表面材料（3）进行切裁，将裁片收集转运；
S3.高频压花，
在高频压花机的工作台（6）上放置辅材（7），将基底材料（1）放置与辅材（7）上，将智能传感器放置于基底材料（1）上表面的适当位置；
在智能传感器上依次放置表面材料（3）、压花模具（5），并进行定位；
将高频压花机参数调整，通过高频压板（8）按压所述压花模具（5），对表面材料（3）、基底材料（1）进行高频热压焊接，
S4.定型热压，获得成品
保持规定的定型时间，待表面材料（3）冷却后对成品进行收集转运。
5.根据权利要求4所述的一种集成智能感应器的柔性材料的生产工艺，其特征在于：所述智能传感器周围可涂覆热熔胶（4）。
6.根据权利要求4所述的一种集成智能感应器的柔性材料的生产工艺，其特征在于：所述辅材（7）为聚四氟乙烯板材，基底材料（1）为机织复合材料，所述表面材料（3）为聚对苯二甲酸乙二醇酯、超细纤维PU合成革、皮革或聚氯乙烯。
7.根据权利要求4或6所述的一种集成智能感应器的柔性材料的生产工艺，其特征在于：所述高频压花机的压力为4—8Mpa，工作电流0-15A。
CN202010042952.5A 2020-01-15 2020-01-15 一种集成智能感应器的柔性材料及其生产工艺 Pending CN111204062A (zh)

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