CN111202236A - Feeding mechanism of vermicelli processing machine - Google Patents
Feeding mechanism of vermicelli processing machine Download PDFInfo
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- CN111202236A CN111202236A CN202010229640.5A CN202010229640A CN111202236A CN 111202236 A CN111202236 A CN 111202236A CN 202010229640 A CN202010229640 A CN 202010229640A CN 111202236 A CN111202236 A CN 111202236A
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- feeding mechanism
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- processing machine
- shaping roller
- scraper
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- 230000007246 mechanism Effects 0.000 title claims abstract description 28
- 238000012545 processing Methods 0.000 title claims abstract description 26
- 239000002002 slurry Substances 0.000 claims abstract description 89
- 238000007493 shaping process Methods 0.000 claims abstract description 38
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 30
- 239000010959 steel Substances 0.000 claims abstract description 30
- 238000003756 stirring Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 9
- 238000004513 sizing Methods 0.000 abstract description 9
- 235000013305 food Nutrition 0.000 abstract description 4
- 238000010025 steaming Methods 0.000 abstract description 4
- 238000005259 measurement Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 240000004922 Vigna radiata Species 0.000 description 1
- 235000010721 Vigna radiata var radiata Nutrition 0.000 description 1
- 235000011469 Vigna radiata var sublobata Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Nutrition Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
A feeding mechanism of a vermicelli processing machine relates to the technical field of food processing, and comprises a slurry tank, a shaping roller, a flow guide scraper, a conveying steel belt and a control module. The sizing agent in the sizing agent groove is taken out by the adjusting roller, and is uniformly paved on the conveying steel belt along the diversion scraper after being scraped by the diversion scraper. And then the steel strip is conveyed to a steam box for steaming. On the basis, a distance measuring sensor is arranged right above the shaping roller, and a speed measuring device is arranged at one end of a rotating shaft of the shaping roller. The distance measuring sensor, the speed measuring device and the driving device are all electrically connected with the control module. The distance measuring sensor can measure the distance between the distance measuring sensor and the surface of the lower shaping roller to measure the thickness of the slurry layer, the speed measuring device can measure the rotating speed of the shaping roller and transmit the measured data to the control module, and the control module adjusts the rotating speed of the shaping roller by adjusting the driving device to ensure the uniformity of the formed slurry layer. The feeding mechanism is simple in structure and convenient to operate, and can be used for producing vermicelli with high efficiency and high quality.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a feeding mechanism of a vermicelli processing machine.
Background
The vermicelli is a food widely popular with people, is a filamentous food made of mung bean, sweet potato starch and the like, and is named as vermicelli. The quality of the vermicelli is affected by the processing equipment. The basic principle of the existing vermicelli processing equipment is that prepared slurry is injected into a slurry tank, and then the slurry is wrapped by a shaping roller to form a slurry layer. The slurry layer is further processed into other shapes after being heated and steamed by steam. However, since the viscosities of the pastes in different batches are different, when the sizing roller wraps the paste out, the paste layer formed by the paste with high viscosity is thick, and the paste layer formed by the paste with low viscosity is thin, so that the vermicelli in different batches and even the vermicelli in the same batch have the problem of uneven thickness.
Disclosure of Invention
The invention aims to provide a feeding mechanism of a vermicelli processing machine, which can adjust the rotating speed of a shaping roller in real time according to the condition of forming a slurry layer, thereby keeping the uniformity of the slurry layer and ensuring the quality of vermicelli.
The embodiment of the invention is realized by the following steps:
a feeding mechanism of a vermicelli processing machine comprises a slurry tank, a shaping roller, a diversion scraper, a conveying steel belt and a control module; the adjusting roller is positioned in the slurry tank and arranged along the length direction of the slurry tank, and a roller shaft of the adjusting roller penetrates through the tank walls at the two ends of the slurry tank and is respectively connected with the driving device and the speed measuring device; the conveying steel belt is positioned below the slurry tank and moves along the width direction of the slurry tank; the diversion scraper plates are arranged along the length direction of the slurry tank, each diversion scraper plate comprises a feeding side and a discharging side which are positioned on two sides of the length direction of the diversion scraper plate, the feeding sides are in contact with the lateral surfaces of the profiling rollers, the discharging sides are in contact with the upper surface of the conveying steel strip, and the diversion scraper plates are arranged in a mode that the feeding sides incline downwards to the discharging sides; and a distance measuring sensor is arranged right above the shaping roller, and the distance measuring sensor, the speed measuring device and the driving device are all electrically connected with the control module.
Further, in other preferred embodiments of the present invention, a beam for fixing the distance measuring sensor is disposed above the profiling roller, the beam is disposed along the axial direction of the profiling roller, and the distance measuring sensor is directly opposite to the profiling roller along the radial direction of the profiling roller.
Further, in other preferred embodiments of the present invention, the number of the distance measuring sensors is plural, and the plural distance measuring sensors are arranged at intervals along the length direction of the beam.
Further, in other preferred embodiments of the present invention, a stirring device is disposed in the slurry tank, and the stirring device is disposed along the length direction of the slurry tank and in parallel with the sizing roller.
Further, in other preferred embodiments of the present invention, the feeding mechanism further comprises a slurry adding device, and the discharge end of the slurry adding device is located right above the stirring device.
Further, in other preferred embodiments of the present invention, the length of the deflector blade is comparable to the length of the profile roll.
Further, in other preferred embodiments of the present invention, the angle between the diversion scraper and the horizontal plane is 40 to 50 °.
Further, in other preferred embodiments of the present invention, both ends of the profiling roller are provided with a limiting scraper, and the limiting scraper is located on one side of the profiling roller far away from the diversion scraper and is in contact with the lateral surface of the profiling roller.
Further, in other preferred embodiments of the present invention, two ends of the diversion scraper in the length direction are both provided with a protruding limiting side plate, and the distance between the two limiting side plates is equivalent to the width of the conveying steel belt.
Further, in other preferred embodiments of the present invention, the inner edge of the position-restricting scraper is flush with the inner surface of the position-restricting side plate.
The embodiment of the invention has the beneficial effects that:
the embodiment of the invention provides a feeding mechanism of a vermicelli processing machine, which comprises a slurry tank, a shaping roller, a flow guide scraper, a conveying steel belt and a control module. The sizing agent in the sizing agent groove is taken out by the adjusting roller, and is uniformly paved on the conveying steel belt along the diversion scraper after being scraped by the diversion scraper. And then the steel strip is conveyed to a steam box for steaming. On the basis, a distance measuring sensor is arranged right above the shaping roller, and a speed measuring device is arranged at one end of a rotating shaft of the shaping roller. The distance measuring sensor, the speed measuring device and the driving device are all electrically connected with the control module. The distance measuring sensor can measure the distance between the distance measuring sensor and the surface of the lower shaping roller so as to calculate the thickness of a slurry layer on the surface of the shaping roller, the speed measuring device can measure the rotating speed of the shaping roller and transmit the measured data to the control module, and the control module adjusts the rotating speed of the shaping roller by adjusting the driving device so as to ensure the uniformity of the formed slurry layer. The feeding mechanism is simple in structure and convenient to operate, and can be used for producing vermicelli with high efficiency and high quality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a sectional view of a feeding mechanism of a vermicelli processing machine according to an embodiment of the present invention;
fig. 2 is a schematic view of a feeding mechanism of a vermicelli processing machine according to an embodiment of the invention.
Icon: 100-a feeding mechanism; 110-slurry tank; 111-a frame; 112-a drive device; 113-a speed measuring device; 120-a profiling roller; 121-a ranging sensor; 122-a cross beam; 123-limiting scraper blades; 130-a flow guiding scraper; 131-a limit side plate; 140-conveying the steel strip; 150-a stirring device; 160-slurry addition device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
A feeding mechanism 100 of a vermicelli processing machine is disclosed with reference to FIG. 1, which comprises a slurry tank 110, a shaping roller 120, a diversion scraper 130, a conveying steel belt 140 and a control module (not shown).
As shown in fig. 1 and 2, the slurry tank 110 is supported by a frame 111 at both ends in the longitudinal direction thereof, and the frame 111 is provided with a driving device 112 and a speed measuring device 113. The shape adjusting roller 120 is located in the slurry tank 110 and arranged along the length direction of the slurry tank 110, and the roller shaft of the shape adjusting roller 120 penetrates through the tank walls at the two ends of the slurry tank 110 and is respectively connected with the driving device 112 and the speed measuring device 113. The transfer steel belt 140 is located below the slurry tank 110 and moves in the width direction of the slurry tank 110. The guide blade 130 is disposed along the length direction of the slurry tank 110, the guide blade 130 includes a feeding side and a discharging side at both sides of the length direction thereof, the feeding side is in contact with the lateral surface of the profiling roller 120, the discharging side is in contact with the upper surface of the transfer steel belt 140, and the guide blade 130 is disposed to be inclined downward from the feeding side to the discharging side. Optionally, the angle between the diversion scraper 130 and the horizontal plane is 40-50 degrees to ensure the efficiency of slurry flowing down. In the actual production process, the lower half of the profile roll 120 is immersed in the slurry, and as the profile roll 120 rotates, the profile roll 120 carries the slurry out of the slurry tank 110, so that the slurry forms a slurry layer on the surface of the profile roll 120. Then, the slurry layer moves to the diversion scraper 130 along with the rotation of the shaping roller 120, is scraped by the diversion scraper 130, is uniformly laid on the conveying steel belt 140 along the diversion scraper 130, and is conveyed to the steam box by the conveying steel belt 140 for steaming. In this case, the thickness of the slurry layer on the conveyor steel strip 140 can be calculated by the following formula:
h1= h0× v0/ v1
in the formula, h1For conveying the thickness of the slurry layer on the steel strip 140, h0To adjust the thickness of the slurry layer on the roll 120, v1To the linear velocity, v, of the conveying belt 1400Is the linear velocity of the profile roll 120.
As can be seen from the above formula, the thickness of the slurry layer on the profiling roller 120 is variable, and it will change according to the consistency of the slurry, and the slurry layer formed by the slurry with high viscosity is thicker on the profiling roller 120, and the slurry layer formed by the slurry with low viscosity is thinner. In practical use, the linear speed of the steel belt 140 can be set according to different use requirements, and once the linear speed of the steel belt 140 is set, the linear speed of the shaping roller 120 can be changed according to the thickness of the sizing layer on the shaping roller 120 to ensure the uniformity of the thickness of the sizing layer on the steel belt 140 under the condition that the linear speed of the steel belt 140 is constant.
Based on this, as shown in fig. 1 and fig. 2, in the present embodiment, a distance measuring sensor 121 is disposed right above the profiling roller 120, and the distance measuring sensor 121, the speed measuring device 113, and the driving device 112 are all electrically connected to the control module. Specifically, a beam 122 for fixing the distance measuring sensor 121 is disposed above the profiling roller 120, the beam 122 is disposed along the axial direction of the profiling roller 120, and the distance measuring sensor 121 is aligned with the profiling roller 120 along the radial direction of the profiling roller 120. The ranging sensor 121 may be a laser sensor, an infrared sensor, or the like. In use, when there is no slurry layer on the profile roll 120, the distance between the distance measuring sensor 121 and the upper surface of the profile roll 120 is measured and preset to 0. Then, under the condition that a slurry layer exists, the distance from the surface of the slurry layer to the distance measuring sensor 121 is measured, and the measured distance value is the thickness of the slurry layer. When the distance sensor 121 acquires that the distance value changes, a signal is transmitted to the control module, and meanwhile, the speed measuring device 113 transmits the revolution data of the profiling roller 120 to the control module. Based on the obtained distance values and speed data, the control module readjusts the drive assembly 112 to correspondingly increase or decrease the speed of the profiling rollers 120 to ensure a uniform thickness of the slurry layer on the conveyor belt 140.
Further, in other preferred embodiments, the number of the distance measuring sensors 121 may also be provided in plurality, and a plurality of the distance measuring sensors 121 are arranged at intervals along the length direction of the beam 122. So that multi-point measurement can be performed in the longitudinal direction and the rotation speed of the profiling roll 120 is adjusted by the average value of the multi-point measurement to improve the accuracy of the measurement.
In addition, as shown in fig. 1 and 2, a stirring device 150 is provided in the slurry tank 110, and the stirring device 150 is provided in parallel with the profile adjusting roller 120 along the longitudinal direction of the slurry tank 110. The stirring device 150 can continuously stir the slurry, so that the slurry is more uniform. The feeding mechanism 100 further comprises a slurry adding device 160, and the discharge end of the slurry adding device 160 is positioned right above the stirring device 150. The slurry adding device 160 can continuously supplement slurry in the slurry tank 110, so as to ensure the continuous processing.
Further, the guide blade 130 has a length equivalent to that of the profile roll 120. So that the guide blade 130 can completely scrape off the slurry layer on the entire profile roll 120. In addition, the limiting scrapers 123 are disposed at both ends of the profiling roller 120, and the limiting scrapers 123 are located at one side of the profiling roller 120 far away from the diversion scraper 130 and contact with the lateral surfaces of the profiling roller 120. The limiting scrapers 123 can scrape the slurry layer within a certain distance from the two ends of the profile roll 120 into the slurry tank 110 again. Correspondingly, two ends of the diversion scraper 130 in the length direction are provided with limit side plates 131 in a protruding manner, and the distance between the two limit side plates 131 is equal to the width of the conveying steel belt 140. The inner edge of the stopper blade 123 is flush with the inner surface of the stopper side plate 131. The arrangement of the limiting scraper 123 and the limiting side plate 131 can avoid slurry layer dropping from two ends of the shaping roller 120 to cause slurry loss, and the problem of thinning of the slurry layer at the edge position caused by the slurry layer dropping can be avoided, so that the uniformity of the thickness of the slurry layer can be better ensured.
In summary, the embodiment of the present invention provides a feeding mechanism 100 of a vermicelli processing machine, which comprises a slurry tank 110, a shaping roller 120, a diversion scraper 130, a conveying steel belt 140, and a control module. The sizing roller 120 takes out the slurry in the slurry tank 110, and after being scraped by the diversion scraper 130, the slurry is uniformly spread on the conveying steel belt 140 along the diversion scraper 130. And then conveyed to a steam box by a conveying steel belt 140 for steaming. On the basis, a distance measuring sensor 121 is arranged right above the shaping roller 120, and a speed measuring device 113 is arranged at one end of the rotating shaft of the shaping roller 120. The distance measuring sensor 121, the speed measuring device 113 and the driving device 112 are all electrically connected with the control module. The distance measuring sensor 121 can measure the distance between the distance measuring sensor and the surface of the lower shaping roller 120 to calculate the thickness of the slurry layer on the surface of the shaping roller 120, the speed measuring device 113 can measure the rotating speed of the shaping roller 120 and transmit the measured data to the control module, and the control module adjusts the rotating speed of the shaping roller 120 by adjusting the driving device 112 to ensure the uniformity of the formed slurry layer. The feeding mechanism 100 is simple in structure and convenient to operate, and can be used for producing vermicelli with high efficiency and high quality.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The feeding mechanism of the vermicelli processing machine is characterized by comprising a slurry tank, a shaping roller, a flow guide scraper, a conveying steel belt and a control module; the adjusting roller is positioned in the slurry tank and arranged along the length direction of the slurry tank, and a roller shaft of the adjusting roller penetrates through the tank walls at the two ends of the slurry tank and is respectively connected with the driving device and the speed measuring device; the conveying steel belt is positioned below the slurry tank and moves along the width direction of the slurry tank; the diversion scraper plates are arranged along the length direction of the slurry tank, each diversion scraper plate comprises a feeding side and a discharging side which are positioned on two sides of the length direction of the diversion scraper plate, the feeding sides are in contact with the lateral surfaces of the shaping rollers, the discharging sides are in contact with the upper surfaces of the conveying steel belts, and the diversion scraper plates are arranged from the feeding sides to the discharging sides in a downward inclined mode; a distance measuring sensor is arranged right above the shaping roller, and the distance measuring sensor, the speed measuring device and the driving device are all electrically connected with the control module.
2. The feeding mechanism of a vermicelli processing machine according to claim 1, wherein a beam for fixing the distance measuring sensor is arranged above the shaping roller, the beam is arranged along the axial direction of the shaping roller, and the distance measuring sensor is opposite to the shaping roller along the radial direction of the shaping roller.
3. The feeding mechanism of vermicelli processing machine according to claim 2, wherein the number of said distance measuring sensors is plural, and said plural distance measuring sensors are arranged at intervals along the length direction of said beam.
4. The feeding mechanism of vermicelli processing machine according to claim 1, wherein a stirring device is further provided in the slurry tank, and the stirring device is arranged side by side with the shaping roller along the length direction of the slurry tank.
5. The feeding mechanism of the vermicelli processing machine according to claim 4, wherein the feeding mechanism further comprises a slurry adding device, and the discharge end of the slurry adding device is positioned right above the stirring device.
6. The feeding mechanism of vermicelli processing machine as claimed in claim 5, wherein the length of said flow guiding scraper is equivalent to that of said shaping roller.
7. The feeding mechanism of vermicelli processing machine according to claim 6, wherein the angle between the guide scraper and the horizontal plane is 40-50 °.
8. The feeding mechanism of the vermicelli processing machine according to claim 7, wherein both ends of the profile adjusting roller are provided with limiting scrapers, and the limiting scrapers are positioned on one side of the profile adjusting roller away from the flow guide scrapers and are in contact with the lateral surfaces of the profile adjusting roller.
9. The feeding mechanism of vermicelli processing machine according to claim 8, wherein both ends of the flow guiding scraper in the length direction are provided with a limit side plate in a protruding manner, and the distance between the two limit side plates is equivalent to the width of the conveying steel belt.
10. The feeding mechanism of vermicelli processing machine according to claim 9, wherein the inner edge of said position-limiting scraper is flush with the inner surface of said position-limiting side plate.
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| CN202010229640.5A CN111202236A (en) | 2020-03-27 | 2020-03-27 | Feeding mechanism of vermicelli processing machine |
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| CN202010229640.5A CN111202236A (en) | 2020-03-27 | 2020-03-27 | Feeding mechanism of vermicelli processing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113040371A (en) * | 2021-03-23 | 2021-06-29 | 安徽鑫美思农业开发有限公司 | Automatic adjusting, producing and coating device for vermicelli |
| CN115245204A (en) * | 2022-07-01 | 2022-10-28 | 祁东县民意食品有限公司 | Low rate processingequipment that breaks of day lily rice vermicelli preparation |
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