CN211591237U - Film product coiling production line - Google Patents
Film product coiling production line Download PDFInfo
- Publication number
- CN211591237U CN211591237U CN202020137312.8U CN202020137312U CN211591237U CN 211591237 U CN211591237 U CN 211591237U CN 202020137312 U CN202020137312 U CN 202020137312U CN 211591237 U CN211591237 U CN 211591237U
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- rollers
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- film product
- film
- shaped wheel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model provides a film product batches production line, which comprises a conveyor belt, speed adjusting mechanism is installed to the conveyer belt bottom, conveyer belt front end below is equipped with centering mechanism, centering mechanism below is equipped with the floorcloth I-shaped wheel, the winding has the floorcloth on the floorcloth I-shaped wheel, the floorcloth passes through the live-rollers transmission, merges the overlapping connection to film product with the film that conveyer belt and centering mechanism transmission come and batches the I-shaped wheel, film product batches the I-shaped wheel and is connected with inverter motor's output, speed adjusting mechanism and inverter motor all are connected to the controller. The utility model discloses beneficial effect: the speed regulating mechanism is adopted to regulate and control the speed of the film production, the balance structure consisting of the counterweight hammer and the free roller is combined with the angle sensor to collect and regulate the film winding speed, the structure is simple, the precision is reliable, the accurate detection and real-time feedback of the speed change process of the product can be realized, and the phenomenon of stretching and stacking in the winding process of the product is ensured.
Description
Technical Field
The utility model belongs to the technical field of rubber production, especially, relate to a film product batches production line.
Background
The side wall, in the production process such as cushion gum or apex, because be two strips and extrude, the goods of extruding are usually collected through coiling device, because the spool that batches collects the in-process, it needs unanimous with whole production line speed matching to collect speed, and long-time operation back, it can the deviation to appear with final goods coiling device speed to carry goods conveyor, if coiling device speed is too fast will lead to extruding the goods transportation in-process and being stretched, if coiling device speed is less than preceding conveyor speed, then appear piling up the phenomenon in the goods transportation process, these two kinds of phenomena all will influence goods production quality. Therefore, a speed regulation and feedback device is required before the coiling device. Because the film simultaneously extrudes two strips of products, the winding speeds of the two collected spools are not synchronous.
Patent CN201821055518.5 discloses a cutting device for a tread production line, which includes a downhill unit, an ultrasonic sensor, a cutting unit and a controller, wherein the downhill unit, the ultrasonic sensor and the cutting unit are sequentially arranged, the downhill unit, the ultrasonic sensor and the cutting unit are respectively connected with the controller, and the downhill unit receives a tread output by the tread production line and outputs the tread to the cutting unit; the ultrasonic sensor is located between the downhill unit and the cutting unit, and obtains the deflection of the tread located between the downhill unit and the cutting unit by outputting a test ultrasonic wave to the tread. The advantages are that: the risk of stockpiling and the risk of tensile deformation of the tire tread are eliminated, the situation that the cutting precision is poor or the quality of the cut tire tread is unqualified due to stockpiling or tensile deformation of the tire tread in the cutting process is avoided, and the cutting precision of the tire tread and the quality of the cut tire tread are improved.
The scheme includes that test ultrasonic waves are output to the tire tread to obtain deflection change of the tire tread product between two adjacent conveying units, the ultrasonic sensor calculates deflection of the tire tread between the adjacent product conveying units according to time difference between sending time and receiving time of ranging ultrasonic waves, the deflection value is output to the controller, and the deflection value is compared with the deflection intermediate value in the controller. And then the conveying speed of the conveying device is adjusted by adjusting the current received by the motor.
However, the ultrasonic wave is not in direct contact with the product, the deflection change needs to be fed back through the time difference generated by the ultrasonic wave to calculate and adjust the speed, the deviation phenomenon is difficult to avoid in the product conveying process, the cross section of the product is complex in shape, the correct speed change requirement is difficult to accurately feed back, and then the speed change of the related conveying unit is adjusted. In addition, the reflected signal can be received at the transmitting part of the ultrasonic wave, but the signal is reflected by the surface which is vertical to the target generally, the product is difficult to ensure to be vertical to the signal sent by the ultrasonic wave at the moment in the process of conveying two adjacent units, and the surface of the product is smooth and sometimes slightly inclined due to the large width of the conveyed product, so that the signal fed back is difficult to detect to a certain extent, and the timely feedback of the change of the conveying speed of the product is influenced.
SUMMERY OF THE UTILITY MODEL
In view of this, the present invention is directed to a film product reeling production line to solve the above-mentioned problems.
In order to achieve the above purpose, the technical scheme of the utility model is realized like this:
the film product coiling production line comprises a conveying belt, wherein a speed regulating mechanism is installed at the bottom of the conveying belt, a centering mechanism is arranged below the front end of the conveying belt, a cloth liner I-shaped wheel is arranged below the centering mechanism, cloth liner is wound on the cloth liner I-shaped wheel, the cloth liner is transmitted through a rotating roller, and is combined with a film transmitted by the conveying belt and the centering mechanism, overlapped and connected to the film product coiling I-shaped wheel, the film product coiling I-shaped wheel is connected with the output end of a variable frequency motor, and the speed regulating mechanism and the variable frequency motor are both connected to a controller.
Further, the live-rollers includes that the live-rollers rotates roller and lower live-rollers on first last live-rollers, the second, the live-rollers is located the preceding top of floorcloth I-shaped wheel on the first, the lower live-rollers is located the below of live-rollers on first live-rollers and the second, the live-rollers is located the place ahead of the live-rollers on the first on the second, all connect on the live-rollers support through the bearing on the first live-rollers, second, pad 7 stretches out and loops through the live-rollers on first live-rollers, lower live-rollers and the second from the floorcloth I-shaped wheel and carries.
Furthermore, the number of the cloth liner spool and the number of the film product rolling spools are two.
Further, speed adjusting mechanism is including rotating first connecting axle and the second connecting axle of connection in the conveyer belt bottom, the one end of first connecting axle and second connecting axle all is connected with counter weight hammer and angle sensor, first connecting axle left end and second connecting axle right-hand member are equipped with first regulation pole respectively, the upper end that the second was adjusted the pole is all connected to the other end of first regulation pole, the lower extreme of second regulation pole all is connected with the free roller parallel with the conveyer belt.
Further, the downward fixedly connected with symmetric distribution's of delivery support both sides fixed bolster of conveyer belt, all be equipped with the bearing on the fixed bolster, first connecting axle and second connecting axle are all connected on the fixed bolster of conveyer belt downside through the bearing.
Furthermore, the counterweight hammer comprises a screw rod and a counterweight block, and the counterweight block is in threaded connection with the screw rod.
Furthermore, the fixed bolster outside level is equipped with the gag lever post, the equal fixedly connected with downward shift fork of slope of the first connecting axle and the corresponding one end of second connecting axle and gag lever post, the shift fork is located the downside of gag lever post.
Compared with the prior art, film products batch production line have following advantage:
film goods batch production line adopt speed adjusting mechanism to carry out speed regulation and control to film production, combine angle sensor through the balanced structure that counter weight hammer and free roller are constituteed, batch speed to the film and gather and adjust, its simple structure, the precision is reliable, can realize accurate detection and the real-time feedback of goods speed variation process, guarantee that the goods batches the in-process and do not have tensile and windrow phenomenon.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
FIG. 1 is a schematic structural view of a film product winding line according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a speed adjusting mechanism according to an embodiment of the present invention.
Description of reference numerals:
1-a conveyor belt; 2-film production; 3-a centering mechanism; 4-laying cloth I-shaped wheel; 5-a first upper turning roll; 6-a second upper turning roll; 7-lower turning roll; 8-laying cloth; 9-film product take-up spool; 10-a first connecting shaft; 11-a second connecting shaft; 12-a counterweight hammer; 13-an angle sensor; 14-a first adjustment lever; 15-a second adjusting lever; 16-a free roll; 17-a shifting fork; 18-a stop lever; 19-a bearing; 20-a second adjusting fixing seat; 21-a connecting seat; 22-a third adjusting fixing seat; and 23, fixing the bracket.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1, the film product reeling production line comprises a conveying belt 1, a speed regulating mechanism is installed at the bottom of the conveying belt 1, a centering mechanism 3 is arranged below the front end of the conveying belt 1, a cloth liner spool 4 is arranged below the centering mechanism 3, cloth liner 8 is wound on the cloth liner spool 4, the cloth liner 8 is transmitted through a rotating roller, and is combined and overlapped with a film transferred by the conveying belt 1 and the centering mechanism 3 to be connected to a film product reeling spool 9, the film product reeling spool 9 is connected with the output end of a variable frequency motor, and the speed regulating mechanism and the variable frequency motor are both connected to a controller.
The live-rollers include live-rollers 6 and lower live-rollers 7 on the first live-rollers 5, the second, live-rollers 5 is located the preceding top of floorcloth I-shaped wheel 4 on the first, live-rollers 7 is located the below of live-rollers 6 on the first live-rollers 5 and the second on the first, live-rollers 6 is located the place ahead of live-rollers 5 on the first on the second, live-rollers 6 and lower live-rollers 7 all connect on the live-rollers support through the bearing on the first live-rollers 5, the second (not drawn in the figure), floorcloth 8 stretches out and loops through live-rollers 6 and carries on the first live-rollers 5, lower live-rollers 7 and the second on the floorcloth I-shaped wheel 4.
The first upper rotating roller 5, the second upper rotating roller 6 and the lower rotating roller 7 are all free rollers.
The number of the cloth laying spool 4 and the number of the film product rolling spools 9 are two.
As shown in fig. 2, the speed regulation mechanism comprises a first connecting shaft 10 and a second connecting shaft 11 which are rotatably connected to the bottom of the conveying belt 1, one end of each of the first connecting shaft 10 and the second connecting shaft 11 is connected with a counterweight hammer 12 and an angle sensor 13, a first adjusting rod 14 is respectively arranged at the left end of the first connecting shaft 10 and the right end of the second connecting shaft 11, the other end of the first adjusting rod 14 is connected with the upper end of a second adjusting rod 15, and the lower end of the second adjusting rod 15 is connected with a free roller 16 parallel to the conveying belt 1.
The conveying device is characterized in that fixing supports 23 which are symmetrically distributed are fixedly connected to two sides of the conveying support of the conveying belt 1 downwards, bearings 19 are arranged on the fixing supports 23, and the first connecting shaft 10 and the second connecting shaft 11 are connected to the fixing supports 23 on the lower side of the conveying belt 1 through the bearings 19.
The counterweight hammer 12 comprises a screw and a counterweight block, and the counterweight block is in threaded connection with the screw.
The lower extreme of screw rod is equipped with first regulation fixing base, first regulation fixing base one side is first type groove, the both sides in first type groove are equipped with the screw hole, through the screw hole cooperation of bolt and first type groove both sides with two screw rod fixed connection on first connecting axle 10 and second connecting axle 11.
The both ends of first regulation pole 14 all are equipped with second regulation fixing base 20, second regulation fixing base 20 one side is second type groove, the both sides in second type groove are equipped with the screw hole, two the upper end of first regulation pole 14 is passed through the screw hole cooperation fixed connection of bolt and second type groove both sides on first connecting axle 10 and second connecting axle 11.
The upper end of the second adjusting rod 15 is provided with a third adjusting fixing seat 22, one side of the third adjusting fixing seat 22 is a third type groove, threaded holes are formed in two sides of the third type groove, and the second adjusting fixing seat 20 at the lower end of the first adjusting rod 14 and the third adjusting fixing seat 22 at the upper end of the second adjusting rod 15 are connected to the connecting rod through bolts in a matching mode with the second type groove and the third type groove respectively.
The lower end of the second adjusting rod 15 is provided with a connecting seat 21, and the outer end of the free roller 16 is rotatably connected to the connecting seat 21.
The outer side of the fixed support 23 is horizontally provided with a limiting rod 18, one end of each of the first connecting shaft 10, the second connecting shaft 11 and the corresponding end of the limiting rod 18 are fixedly connected with a shifting fork 17 which inclines downwards, and the shifting fork 17 is located on the lower side of the limiting rod 18.
In the embodiment, the controller is IM151-7, the variable frequency motor is R67DRE100M4/BE5/V, and the angle sensor is BL 50-V.
The working process of the embodiment is as follows:
the first connecting shaft 10 and the second connecting shaft 11 are rotatably connected between the fixed supports 23 at two sides of the conveyer belt 1 through bearings 19, and the installation angles of the counterweight hammer 12, the first adjusting rod 14 and the second adjusting rod 15 are adjusted according to actual working conditions, so that the balance state between the counterweight hammer 12 and the free roller 16 is achieved;
the cloth liner 8 extends from the cloth liner spool 4, is sequentially carried by the first upper rotating roller 5, the lower rotating roller 7 and the second upper rotating roller 6, is vertically overlapped with the film transferred by the conveyer belt 1 and the centering mechanism 3, and is finally connected to the film product winding spool 9 for winding operation, wherein the arrow direction in the figure 1 is the production line running direction;
when two film products 2 are conveyed by the conveyer belt 1, the free roller 16 of the speed regulating mechanism slightly presses on the surfaces of the two film products 2 under the regulating action of the counterweight hammer 12, and meanwhile, the film products 2 are prevented from being damaged by the large-amplitude swinging of the free roller 16 for limiting under the action of the first regulating rod 14 and the limiting rod 18 after the material of the film products 2 is broken. The film speed regulating mechanism can be adjusted in length and angle through the first adjusting rod 14 and the second adjusting rod 15 under the action of adjusting the second adjusting fixed seat 20 and the third adjusting fixed seat 22.
In the actual production process, when the speed of the conveyer belt 1 is lower than the winding speed of the film product winding spool 9, the film product 2 can detect that the swing angle of the free roller 16 changes greatly through the angle sensor 13, at the moment, the change condition of the angle sensor 13 can be fed back to the controller, so that the winding speed of the variable frequency motor of the film product winding spool 9 is reduced, otherwise, the speed is not fed back and adjusted in real time, so that the film product 2 is stretched before the film product winding spool 9 is wound, and the production quality of a final product is influenced; when the conveying speed of the film product 2 on the conveying belt 1 is higher than the winding speed of the film product winding spool 9, the angle sensor 13 changes a smaller swing angle, the angle sensor 13 feeds the angle change back to a controller of a production line, and then feeds a speed regulation requirement back to a variable frequency motor of the film product winding spool 9, so that the rotating speed of the variable frequency motor of the film product winding spool 9 is increased, the problem of material piling between the conveying belt 1 and the centering mechanism 3 is avoided, and the winding and collection of the film product 2 are influenced.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. Film product batches production line, its characterized in that: the film product winding device comprises a conveying belt, a speed regulating mechanism is installed at the bottom of the conveying belt, a centering mechanism is arranged below the front end of the conveying belt, a cloth liner I-shaped wheel is arranged below the centering mechanism, cloth liner is wound on the cloth liner I-shaped wheel, the cloth liner is transmitted through a rotating roller, and is combined and overlapped with a film transmitted by the conveying belt and the centering mechanism to be connected to a film product winding I-shaped wheel, the film product winding I-shaped wheel is connected with the output end of a variable frequency motor, and the speed regulating mechanism and the variable frequency motor are both connected to.
2. The film product take-up line of claim 1, wherein: the live-rollers include and rotate roller and lower live-rollers on first last live-rollers, the second, the live-rollers is located the preceding top of floorcloth I-shaped wheel on the first, the lower live-rollers is located the below of live-rollers on first live-rollers and the second, the live-rollers is located the place ahead of the live-rollers on the first on the second, the live-rollers and lower live-rollers all connect on the live-rollers support through the bearing on first live-rollers, second on the floorcloth I-shaped wheel, the floorcloth stretches out and loops through the live-rollers on first live-rollers, lower live-rollers and the second and carries.
3. The film product take-up line of claim 1, wherein: the number of the cloth liner spool and the number of the film product rolling spools are two.
4. The film product take-up line of claim 1, wherein: speed adjusting mechanism is including rotating first connecting axle and the second connecting axle of connection in the conveyer belt bottom, the one end of first connecting axle and second connecting axle all is connected with counter weight hammer and angle sensor, first connecting axle left end and second connecting axle right-hand member are equipped with first regulation pole respectively, the upper end that the second was adjusted the pole is all connected to the other end of first regulation pole, the lower extreme that the second was adjusted the pole all is connected with the free roller parallel with the conveyer belt.
5. The film product take-up line of claim 4, wherein: the conveying device is characterized in that the two sides of the conveying support of the conveying belt are fixedly connected with fixing supports which are symmetrically distributed downwards, bearings are arranged on the fixing supports, and the first connecting shaft and the second connecting shaft are connected to the fixing supports on the lower side of the conveying belt through the bearings.
6. The film product take-up line of claim 4, wherein: the counterweight hammer comprises a screw rod and a counterweight block, and the counterweight block is in threaded connection with the screw rod.
7. The film product take-up line of claim 5, wherein: the fixed bolster outside level is equipped with the gag lever post, the equal fixedly connected with downward shift fork of slope of first connecting axle and second connecting axle and the corresponding one end of gag lever post, the shift fork is located the downside of gag lever post.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020137312.8U CN211591237U (en) | 2020-01-20 | 2020-01-20 | Film product coiling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020137312.8U CN211591237U (en) | 2020-01-20 | 2020-01-20 | Film product coiling production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211591237U true CN211591237U (en) | 2020-09-29 |
Family
ID=72580236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020137312.8U Expired - Fee Related CN211591237U (en) | 2020-01-20 | 2020-01-20 | Film product coiling production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211591237U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114877842A (en) * | 2022-04-27 | 2022-08-09 | 翼存(上海)智能科技有限公司 | Real-time metering device and metering method for film |
-
2020
- 2020-01-20 CN CN202020137312.8U patent/CN211591237U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114877842A (en) * | 2022-04-27 | 2022-08-09 | 翼存(上海)智能科技有限公司 | Real-time metering device and metering method for film |
| CN114877842B (en) * | 2022-04-27 | 2023-12-05 | 翼存(上海)智能科技有限公司 | Real-time metering device and metering method for film |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200929 Termination date: 20220120 |