CN220502183U - Sizing material coiling apparatus - Google Patents
Sizing material coiling apparatus Download PDFInfo
- Publication number
- CN220502183U CN220502183U CN202322166742.9U CN202322166742U CN220502183U CN 220502183 U CN220502183 U CN 220502183U CN 202322166742 U CN202322166742 U CN 202322166742U CN 220502183 U CN220502183 U CN 220502183U
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- Prior art keywords
- conveyor belt
- sensor
- coiling
- roller
- sizing material
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- 239000000463 material Substances 0.000 title claims abstract description 55
- 238000004513 sizing Methods 0.000 title claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims 6
- 238000010276 construction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000002159 abnormal effect Effects 0.000 abstract description 2
- 238000004804 winding Methods 0.000 description 25
- 238000012545 processing Methods 0.000 description 17
- 238000007667 floating Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The utility model provides a sizing material coiling device which comprises a first conveyor belt, wherein a swing frame roller and a coiling reel are sequentially arranged along the conveying direction of the first conveyor belt, one end part of the swing frame roller can perform overturning motion, the upper end surface of the swing frame roller is overturned upwards to a height which is kept flush with the upper end surface of the first conveyor belt, a detection device is arranged on the first conveyor belt and is used for detecting the conveying state of sizing materials, the swing frame roller is overturned downwards in the sizing material coiling process through the overturning structure of the swing frame roller, and when the running speed of the coiling reel and the conveying speed of the first conveyor belt are inconsistent, redundant sizing materials form sinking at the position of the swing frame roller, so that the situation that coiling equipment is abnormal and stops running due to the stacking of sizing materials is avoided.
Description
Technical Field
The utility model relates to the technical field of sizing material coiling equipment, in particular to a sizing material coiling device.
Background
On the material coiling device of the existing tire industry extrusion line and cutting machine, the floating roller bracket and the swing cylinder shaft rotate due to mechanical looseness, so that the inclination displacement detection value on the floating roller is inconsistent with the original debugging value, the coiled material is stretched or piled up frequently, and finally the coiled material is stretched or contracted, so that the product quality and the process cannot meet reasonable technical requirements.
Disclosure of Invention
The utility model aims to solve the defects of the technology and provides a sizing material coiling device.
Therefore, the utility model provides a sizing material coiling device which comprises a first conveyor belt, wherein a swinging frame roller and a coiling scroll are sequentially arranged along the conveying direction of the first conveyor belt, one end part of the swinging frame roller can perform overturning movement, the upper end face of the swinging frame roller is upwards overturned to a height which keeps the same level with the upper end face of the first conveyor belt, and a detection device is arranged on the first conveyor belt and is used for detecting the conveying state of sizing materials.
Preferably, a first sensor is arranged above the swing frame roller, and the first sensor is used for measuring the sinking distance of the sizing material when the swing frame roller turns downwards.
Preferably, a second sensor is arranged at the opposite position of the winding reel, and the second sensor is used for measuring the diameter of the sizing material shaft on the winding reel.
Preferably, the first sensor and/or the second sensor adopts an ultrasonic sensor.
Preferably, a second conveyor belt is arranged between the swing frame roller and the winding reel, and the height of the upper end face of the second conveyor belt is not higher than that of the upper end face of the first conveyor belt.
Preferably, the driving units of the first conveyor belt, the second conveyor belt and the winding reel respectively adopt variable frequency motors.
Preferably, the swing frame roller is of a conveyor belt structure, and the rolling shaft of the first conveyor belt is connected with the rolling shaft of the swing frame roller through a chain.
Preferably, a bearing is arranged on one side, facing the first conveyor belt, of the swing frame roller, and a hydraulic lifting assembly is arranged below the swing frame roller.
Preferably, the detecting device comprises a pressing roller, the pressing roller is connected with the first conveyor belt through a spring assembly, and the spring assembly is connected with the central processing unit.
The utility model provides a sizing material coiling device which has the following beneficial effects.
According to the utility model, through the overturning structure of the rocker roller, the rocker roller is downwards overturned in the process of coiling sizing material, and when the running speed of the coiling scroll is inconsistent with the conveying speed of the first conveyor belt, superfluous sizing material is sunk at the position of the rocker roller, so that the situation that the coiling equipment is abnormally caused by stacking of sizing material and stops running is avoided;
the second sensor is connected with the central processing unit, so that in the conveying process of the first conveyor belt, the central processing unit adjusts the running speed of the first conveyor belt according to the distance signal of the first sensor, and the sinking distance of the sizing material is kept within a certain range.
The second sensor is arranged at the relative position of the winding reel and used for measuring the winding shaft diameter of the sizing material on the winding reel, and the central processing unit can adjust the running speed of the winding reel according to the shaft diameter change measured by the second sensor so as to ensure that the sizing material keeps stable tension in the winding process and avoid the sizing material from stretching in the winding process to influence the performance of the sizing material.
The first sensor and the second sensor are both ultrasonic sensors, the accuracy of measurement data of the first sensor and the second sensor is guaranteed by utilizing the characteristic of strong anti-interference performance of the ultrasonic sensors, and an accurate judgment basis is provided for a central processing unit, so that the coiling equipment is guaranteed to keep a good running state.
Drawings
FIG. 1 is a schematic view of the structure of a stock form winding apparatus of the present utility model.
The marks in the figure: 1. the hydraulic lifting device comprises a first conveyor belt, a swing frame roller, a second conveyor belt, a coiling reel, a first sensor, a second sensor, a detection device and a hydraulic lifting assembly.
Detailed Description
The utility model will be further described with reference to the drawings and specific examples to aid in understanding the context of the utility model. The method used in the utility model is a conventional method unless specified otherwise; the raw materials and devices used, unless otherwise specified, are all conventional commercial products.
Example 1:
as shown in fig. 1, the utility model provides a sizing material coiling device, which comprises a first conveyor belt 1, wherein a swinging frame roller 2, a second conveyor belt 3 and a coiling scroll 4 are sequentially arranged along the conveying direction of the first conveyor belt 1, a detection device 7 is arranged on the first conveyor belt 1, a first sensor 5 is arranged above the swinging frame roller 2, a second sensor 6 is arranged on the opposite side of the coiling scroll 4, ultrasonic sensors are adopted by the first sensor 5 and the second sensor 6, and the detection device 7, the first sensor 5 and the second sensor 6 are all connected with a central processor.
When the first conveyor belt 1 starts to convey the rubber material, the rubber material pushes up the pressing bearing upwards when the initial end part of the rubber material moves to the position corresponding to the detection device 7, so that the spring assembly receives upward traction force, and simultaneously, the spring assembly sends a signal to the central processing unit, the central processing unit controls the hydraulic lifting assembly 8 to upwards lift the rocker roller 2 according to the signal sent by the spring assembly, the upper end surface of the rocker roller 2 is level with the upper end surface of the first conveyor belt 1, the rocker roller 2 is connected with the roller shaft of the first conveyor belt 1 through a chain, the rubber material is smoothly conveyed on the first conveyor belt 1 and the rocker roller 2, the rubber material is prevented from being stacked on the rocker roller 2, and the end part of the rubber material sequentially passes through the first conveyor belt 1, the rocker roller 2 and the second conveyor belt 3 to be conveyed to the position corresponding to the winding reel 4;
after the coiling reel 4 starts coiling the sizing material, the central processing unit controls the hydraulic lifting assembly 8 to downwards overturn the rocker roller 2, so that the sizing material is sunk between the first conveyor belt 1 and the second conveyor belt 3, the first sensor 5 is used for measuring the sunk distance of the sizing material, a sizing material sunk distance range value is set in the central processing unit, the central processing unit controls the running speed of the first conveyor belt 1 according to the measurement data of the first sensor 5, and the sizing material is sunk through the up-down overturn of the rocker roller 2, so that abnormal shutdown of equipment caused by stacking of the sizing material is avoided.
The second sensor 6 is arranged at the relative position of the winding reel 4, the second sensor 6 is used for measuring the winding shaft diameter of the rubber material on the winding reel 4, the rotating speed of the winding reel 4 is unchanged according to the change of the winding shaft diameter of the rubber material, the winding tension of the rubber material can be changed, the coiled rubber material can not meet the performance requirement of the rubber material, and therefore the second sensor 6 is connected with the central processing unit, a corresponding calculation formula is set in the central processing unit, the central processing unit can calculate the winding tension of the rubber material according to the change of the winding shaft diameter of the rubber material, and the running speeds of the second sensor 6 and the winding reel 4 are adjusted according to the winding tension of the rubber material, so that the winding tension of the rubber material in the winding process can be kept in a stable state, and the coiled rubber material can meet the performance requirement of the rubber material.
In order to realize that the central processing unit carries out real-time adjustment to the operation speed of first conveyer belt 1, second conveyer belt 3 and reel 4, first conveyer belt 1, second conveyer belt 3 and reel 4 adopt inverter motor as drive unit respectively, and the central processing unit of being convenient for is to the operation speed of first conveyer belt 1, second conveyer belt 3 and reel 4 is controlled to guarantee that the batching operation of sizing material goes on smoothly, avoid taking place the unusual condition and lead to equipment to shut down.
When the detection device 7 detects that the end part of the sizing material terminal moves to the appointed position on the first conveyor belt 1, the central processing unit controls the driving unit of the first conveyor belt 1 to stop running according to the signal sent by the spring component of the detection device 7, and when the winding reel 4 continuously runs, the central processing unit turns over the swinging frame roller 2 upwards according to the distance change of the first sensor 5, and finally the upper end face of the swinging frame roller 2 is level with the upper end face of the first conveyor belt 1, so that the sizing material is completely wound.
In the description of the present utility model, it should be understood that the terms "left", "right", "upper", "lower", "top", "bottom", "front", "rear", "inner", "outer", "back", "middle", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must be provided with specific orientations, be configured and operated in specific orientations, and thus are not to be construed as limiting the present utility model.
However, the foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, so that the substitution of equivalent elements or equivalent variations and modifications within the scope of the utility model are intended to fall within the scope of the claims.
Claims (9)
1. The utility model provides a sizing material coiling apparatus, its characterized in that, includes first conveyer belt (1), follows on the direction of delivery of first conveyer belt (1) has set gradually rocker roller (2) and batches spool (4), the one end tip of rocker roller (2) can overturn the motion, the up end of rocker roller (2) upwards overturn to the up end with first conveyer belt (1) keeps the height of parallel and level, be provided with detection device (7) on first conveyer belt (1), detection device (7) are used for detecting the conveying state of sizing material.
2. A stock coiling device as in claim 1, characterised in that a first sensor (5) is arranged above the rocker roller (2), said first sensor (5) being arranged to measure the sinking distance of the stock when the rocker roller (2) is turned down.
3. A size coiling device as in claim 2, characterised in that a second sensor (6) is provided at the opposite position of the coiling reel (4), said second sensor (6) being used for measuring the size shaft diameter on the coiling reel (4).
4. A glue reel-up according to claim 3, characterized in that the first sensor (5) and/or the second sensor (6) are/is ultrasonic sensors.
5. A glue stock reeling device according to claim 1, characterized in that a second conveyor belt (3) is arranged between the cradle roll (2) and the reeling shaft (4), the height of the upper end surface of the second conveyor belt (3) being not higher than the height of the upper end surface of the first conveyor belt (1).
6. A glue stock reeling device according to claim 5, characterized in that the drive units of the first conveyor belt (1), the second conveyor belt (3) and the reeling shaft (4) are frequency-variable motors, respectively.
7. A glue stock reeling device according to claim 1, characterized in that the cradle roll (2) is of a conveyor belt construction, the rollers of the first conveyor belt (1) being connected to the rollers of the cradle roll (2) by means of a chain.
8. A glue stock reeling device according to claim 1, characterized in that the side of the rocker roller (2) facing the first conveyor belt (1) is provided with bearings, and that the lower side of the rocker roller (2) is provided with a hydraulic lifting assembly (8).
9. A glue reel-up according to claim 1, characterized in that the detection means (7) comprise a pressing roller, which pressing roller is connected to the first conveyor belt (1) by means of a spring assembly, which spring assembly is connected to a central processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322166742.9U CN220502183U (en) | 2023-08-11 | 2023-08-11 | Sizing material coiling apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322166742.9U CN220502183U (en) | 2023-08-11 | 2023-08-11 | Sizing material coiling apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220502183U true CN220502183U (en) | 2024-02-20 |
Family
ID=89881153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322166742.9U Active CN220502183U (en) | 2023-08-11 | 2023-08-11 | Sizing material coiling apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220502183U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118125184A (en) * | 2024-05-03 | 2024-06-04 | 天津赛象科技股份有限公司 | Double-station coiling device of wirecord fabric cutting machine |
-
2023
- 2023-08-11 CN CN202322166742.9U patent/CN220502183U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118125184A (en) * | 2024-05-03 | 2024-06-04 | 天津赛象科技股份有限公司 | Double-station coiling device of wirecord fabric cutting machine |
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