CN115245204A

CN115245204A - Low rate processingequipment that breaks of day lily rice vermicelli preparation

Info

Publication number: CN115245204A
Application number: CN202210776217.6A
Authority: CN
Inventors: 曾益阳; 周素芳
Original assignee: Qidong Minmin Food Co ltd
Current assignee: Qidong Minmin Food Co ltd
Priority date: 2022-07-01
Filing date: 2022-07-01
Publication date: 2022-10-28
Anticipated expiration: 2042-07-01
Also published as: CN115245204B

Abstract

The invention discloses a processing device for preparing day lily rice vermicelli with low broken strip rate, which comprises a rack, a slurry spreading mechanism, a slurry supplementing mechanism, an adjusting mechanism and a driving mechanism, wherein the slurry spreading mechanism comprises a slurry spreading roller, the slurry spreading roller is rotatably arranged on the rack, a fixing frame is fixedly arranged above the rack, a material equalizing plate is slidably arranged in the fixing frame, material bins are fixedly arranged on two sides of the rack, a feeding hole is formed in each material bin, a scraper I is arranged between each slurry spreading roller and a conveyor belt, the driving mechanism is connected with the slurry spreading roller, the slurry supplementing mechanism comprises a bin, a feeding hole is formed in one end of the bin, a material supplementing roller is arranged in a cavity of the bin, a limiting plate is slidably arranged below the bin, the material supplementing roller is connected with the driving mechanism, the adjusting mechanism comprises a guide frame and a speed adjusting mechanism, the guide frame and the rack are fixedly arranged, a guide rail groove is formed in the guide frame, the guide frame is matched with the slurry supplementing mechanism, and a scraper II is slidably arranged below the guide frame.

Description

Low strip breakage rate processingequipment of day lily rice vermicelli preparation

Technical Field

The invention relates to the field of intelligent application, in particular to a processing device for preparing day lily rice vermicelli with a low breaking rate.

Background

The vermicelli is strip-shaped dry starch food processed by using coarse cereals as raw materials, which is particularly common in diet in China, the existing vermicelli processing technology is divided into a plurality of process types, the first traditional manual production process is that vermicelli is subjected to starch, homogenization, dough mixing, powder leakage, powder boiling, cooling and drying, the second screw self-cooking type is that a vermicelli machine directly extrudes gelatinized starch for forming, shearing, cooling and drying are carried out, the third coating and shredding forming process is that starch and water are added for thickening and size mixing, air cooling, freezing, shredding and drying are carried out after cooking and curing, in the prior art, a pulp spreading roller is used for feeding, a homogenizing plate is used for homogenizing starch size on the surface of the roller, the size is scraped to be conveyed to be steamed by using a scraper, but in the actual production process, the actual length is larger than the pulp spreading length, and because the fluidity of the size and air bubbles in the size cannot be completely removed in the vacuum degassing process, the size can be scraped to be collapsed in the conveying process of a conveyor belt in the early stage, the thickness is not easy to enter the steaming process, the thickness is difficult to be controlled, and the subsequent production is not beneficial to the subsequent production.

Disclosure of Invention

Aiming at the problems, the invention provides a processing device for preparing day lily rice noodles with low noodle breaking rate, which solves the problems that the fluidity of slurry and air bubbles in the slurry cannot be completely removed in the vacuum degassing process, so that collapse can be caused in the process of scraping to a conveyor belt in the early stage and the transportation process, the thickness is not easy to control in the steaming process, and fracture can be caused when the thickness is too thin.

The technical scheme adopted for solving the technical problem is that the processing device for preparing the low broken rate of the day lily rice vermicelli comprises a rack, and a pulp spreading mechanism, a pulp supplementing mechanism, an adjusting mechanism and a driving mechanism which are arranged on the rack are also included:

spread thick liquid mechanism including spreading the thick liquid roller, spread thick liquid roller swivelling joint in the frame, frame top fixed mounting has the mount, and slidable mounting has the homocline board in the mount, and frame both sides fixed mounting has material storehouse, is provided with the feed port on the material storehouse, spreads to be provided with scraper blade I between thick liquid roller and the conveyer belt, actuating mechanism with spread the thick liquid roller and be connected:

the patching mechanism comprises a stock bin, a feeding hole is formed in one end of the stock bin, a patching roller is arranged in a cavity of the stock bin, a limiting plate is slidably arranged below the stock bin, and the patching roller is connected with a driving mechanism:

the adjusting mechanism comprises a guide frame and a speed adjusting mechanism, the guide frame and the rack are fixedly installed, a guide rail groove is formed in the guide frame, the guide rail groove is matched with the pulp supplementing mechanism, and a scraper II is installed below the guide frame in a sliding mode.

Further, the patching mechanism still includes current-limiting plate I, I slidable mounting of current-limiting plate is on the guide frame, an organic whole is provided with the shrouding on the current-limiting plate I, shrouding and feed bin body coupling are provided with the seal groove on the patching roller, be provided with the annular slider that matches with the seal groove on the shrouding, fixed mounting has the mounting bracket on the patching roller, the limiting plate below is fixed with the carriage, carriage and feed bin sliding fit, the nested distributing device of installing in the material loading hole, carry out the cloth through the distributing device, be connected with actuating mechanism through the mounting bracket.

Furthermore, adjustment mechanism still promotes piece, promotes piece one end and feed bin fixed mounting and slide at the guide rail inslot, promotes piece other end fixed mounting and has the nut, and nut female screw-thread fit has ball, ball both ends and frame fixed mounting.

Further, adjustment mechanism still includes straight-tooth I, and I fixed mounting of straight-tooth has straight-tooth II in straight-tooth I meshing in ball one end, and II central fixedly connected with rotation axis I of straight-tooth, I rotatory installations in the frame of rotation axis, and I one end fixedly connected with straight-tooth III of rotation axis, the meshing of III below of straight-tooth have the rack, and rack one side slidable mounting is in the frame, and rack one end is provided with speed adjusting mechanism and is connected with the mechanism of mending thick liquid.

Further, actuating mechanism includes the motor, and motor fixed mounting is in the frame, and motor fixedly connected with rotation axis II is connected with the belt pulley on the rotation axis II, and belt pulley one end is connected with rotation axis IV, is provided with the spline on the rotation axis IV, is provided with the spout that matches with the spline on the mounting bracket, and fixed mounting has the fixed plate in the frame, and the rotatory installation in the fixed plate in rotation axis IV both ends, and rotation axis IV one end is connected with speed adjusting mechanism.

Further, speed governing mechanism includes the swiveling wheel, swiveling wheel and IV fixed connection of rotation axis, connecting rod I is installed in swiveling wheel edge one side rotation, connecting rod II is installed in the rotation of I one end of connecting rod, II central rotations of connecting rod are installed the rotary rod, fixedly connected with connecting plate in the frame, the rotary rod is rotatory to be installed on the connecting plate, connecting rod III is installed in the rotation of II other ends of connecting rod, III one end swivelling joints of connecting rod have the propelling movement frame, adjustment mechanism and mechanism of mending thick liquid pass through the propelling movement frame drive.

Further, mend pulp mechanism still includes electric jar I, and I fixed mounting of electric jar has link I on the I extension rod of electric jar, and link I and II sliding fit of scraper blade have a connecting rod on the link I, and connecting rod one end fixed mounting has link II, link II and mixing plate sliding fit.

Further, mend thick liquid mechanism still includes electric jar II, and electric jar II and frame fixed mounting have a catch bar on the II extension bars of electric jar, and the catch bar passes carriage and slidable mounting in the frame.

Further, the patching mechanism still includes the mounting panel, and mounting panel fixed mounting is provided with a plurality of sensors in frame both sides on the mounting panel, and fixed mounting has flow-limiting plate II in the frame, and fixed mounting has the heater on flow-limiting plate II.

Compared with the prior art, the invention has the beneficial effects that:

the invention can carry out fixed-point inspection on the slurry spreading layer before the steaming process after slurry spreading, fill and flatten the slurry at the collapse position, reduce the problems of low steaming efficiency caused by over-thick coating and fracture of over-thin slurry after steaming, and simultaneously carry out pre-setting before the steaming process to prevent re-collapse before entering the steaming process.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention.

FIG. 2 is a schematic structural view of the slurry spreading mechanism of the present invention.

FIG. 3 is a schematic view of the slurry replenishing mechanism of the present invention.

Fig. 4 and 5 are schematic structural views of the adjusting mechanism of the invention.

Fig. 6 is a schematic structural diagram of the speed regulating mechanism of the invention.

FIG. 7 is a schematic structural view of a slurry spreading mechanism according to the present invention.

FIG. 8 is a schematic diagram of the frame structure of the apparatus of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

101-a frame; 102-a slurry spreading roller; 103-a fixing frame; 104-material homogenizing plate; 105-a material bin; 106-inlet openings; 107-scraper I; 108-a silo; 109-a loading hole; 110-a makeup roll; 111-a limiting plate; 112-a guide frame; 113-guide rail groove; 114-scraper II; 115-restrictor plate I; 116-a sealing plate; 117-seal groove; 118-a carriage; 119-a mounting frame; 120-a distributor; 121-a pushing block; 122-a nut; 123-ball screw; 124-straight tooth I; 125-straight teeth II; 126-rotation axis i; 127-spur III; 128-rack; 129-motor; 130-rotation axis II; 131-a pulley; 132-axis of rotation IV; 133-a fixed plate; 134-a rotator wheel; 135-connecting rod I; 136-link II; 137-rotating rod; 138-a connecting plate; 139-link iii; 140-a pushing frame; 141-electric cylinder I; 142-link I; 143-connecting rods; 144-link II; 145-electric cylinder II; 146-a push rod; 147-a mounting plate; 148-restrictor plate II; 149-Heater.

Detailed Description

For purposes of promoting a clear understanding of the objects and advantages of the invention, reference is made to the following detailed description of the invention taken in conjunction with the accompanying examples, it being understood that the following text is intended to describe one or more specific embodiments of the invention, and is not intended to limit the scope of the invention as claimed.

As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 and fig. 7, the invention is a processing device for preparing low-breakage rate daylily rice noodles, comprising a frame 101, a pulp spreading mechanism, a pulp supplementing mechanism, an adjusting mechanism and a driving mechanism, wherein the pulp spreading mechanism, the pulp supplementing mechanism, the adjusting mechanism and the driving mechanism are arranged on the frame 101:

spread thick liquid mechanism including spreading thick liquid roller 102, spread thick liquid roller 102 swivelling joint in frame 101, frame 101 top fixed mounting has mount 103, and slidable mounting has homocline board 104 in the mount 103, and frame 101 both sides fixed mounting has material storehouse 105, is provided with feed port 106 on the material storehouse 105, spreads to be provided with scraper blade I107 between thick liquid roller 102 and the conveyer belt, and actuating mechanism with spread thick liquid roller 102 and be connected:

patching mechanism includes feed bin 108, and feed bin 108 one end is provided with material loading hole 109, is provided with material supplementing roller 110 in the 108 cavities of feed bin, and slidable mounting has limiting plate 111 below feed bin 108, and material supplementing roller 110 and actuating mechanism connect:

the adjusting mechanism comprises a guide frame 112 and a speed adjusting mechanism, the guide frame 112 and the rack 101 are fixedly installed, a guide rail groove 113 is formed in the guide frame 112, the guide rail groove 113 is matched with the pulp replenishing mechanism, and a scraper II 114 is installed below the guide frame 112 in a sliding mode.

Specifically, the slurry supplementing mechanism further comprises a flow limiting plate I115, the flow limiting plate I115 is slidably mounted on the guide frame 112, a sealing plate 116 is integrally arranged on the flow limiting plate I115, the sealing plate 116 is integrally connected with the bin 108, a sealing groove 117 is formed in the material supplementing roller 110, an annular sliding block matched with the sealing groove 117 is arranged on the sealing plate 116, a mounting frame 119 is fixedly mounted on the material supplementing roller 110, a sliding frame 118 is fixed below the limiting plate 111, the sliding frame 118 is in sliding fit with the bin 108, a distributing device 120 is mounted in the material loading hole 109 in a nested mode, the distributing device 120 is used for distributing materials, and the mounting frame 119 is connected with a driving mechanism.

Specifically, the adjusting mechanism further comprises a pushing block 121, one end of the pushing block 121 and the bin 108 are fixedly mounted and slide in the guide rail groove 113, a nut 122 is fixedly mounted at the other end of the pushing block 121, a ball screw 123 is in threaded fit with the nut 122, and two ends of the ball screw 123 and the rack 101 are fixedly mounted.

Specifically, the adjusting mechanism further comprises a straight tooth I124, the straight tooth I124 is fixedly installed at one end of a ball screw 123, the straight tooth I124 is meshed with a straight tooth II 125, the center of the straight tooth II 125 is fixedly connected with a rotating shaft I126, the rotating shaft I126 is rotatably installed on a rack 101, one end of the rotating shaft I126 is fixedly connected with a straight tooth III 127, a rack 128 is meshed below the straight tooth III 127, one side of the rack 128 is slidably installed on the rack 101, and one end of the rack 128 is provided with a speed adjusting mechanism and connected with a pulp supplementing mechanism.

Specifically, the driving mechanism comprises a motor 129, the motor 129 is fixedly mounted on the frame 101, the motor 129 is fixedly connected with a rotating shaft II 130, the rotating shaft II 130 is connected with a belt pulley 131, one end of the belt pulley 131 is connected with a rotating shaft IV 132, a spline is arranged on the rotating shaft IV 132, a sliding groove matched with the spline is arranged on the mounting frame 119, a fixing plate 133 is fixedly mounted on the frame 101, two ends of the rotating shaft IV 132 are rotatably mounted on the fixing plate 133, and one end of the rotating shaft IV 132 is connected with the speed regulating mechanism.

Specifically, speed governing mechanism includes swiveling wheel 134, swiveling wheel 134 and IV 132 fixed connection of rotation axis, swiveling wheel 134 edge one side is rotatory to be installed connecting rod I135, connecting rod II 136 is installed in the rotation of connecting rod I135 one end, connecting rod II 136 center is rotatory to be installed the rotary rod 137, fixedly connected with connecting plate 138 on the frame 101, rotary rod 137 is rotatory to be installed on connecting plate 138, connecting rod III 139 is installed in the rotation of the other end of connecting rod II 136, connecting rod III 139 one end swivelling joint has the propelling movement frame 140, adjustment mechanism and benefit thick liquid mechanism are through the drive of propelling movement frame 140.

Specifically, the mechanism of patching still includes I141 of electric jar, I141 fixed mounting of electric jar on frame 101, and fixed mounting has link I142 on the I141 extension rod of electric jar, and link I142 and II 114 sliding fit of scraper blade, fixed mounting has connecting rod 143 on the link I142, and connecting rod 143 one end fixed mounting has link II 144, link II 144 and the equal flitch 104 sliding fit.

Specifically, the slurry supplementing mechanism further comprises an electric cylinder II 145, the electric cylinder II 145 is fixedly mounted with the rack 101, a push rod 146 is fixedly mounted on an extension rod of the electric cylinder II 145, and the push rod 146 penetrates through the sliding frame 118 and is slidably mounted on the rack 101.

Specifically, the patching mechanism further comprises a mounting plate 147, the mounting plate 147 is fixedly mounted on two sides of the rack 101, a plurality of sensors are arranged on the mounting plate 147, a current limiting plate II 148 is fixedly mounted on the rack 101, and a heater 149 is fixedly mounted on the current limiting plate II 148.

When the method is implemented, prepared materials are pumped into a material bin 105 and a distributing device 120, a motor 129 is started, the motor 129 drives a slurry spreading roller 102 to rotate, slurry is adsorbed onto the slurry spreading roller 102, the thickness of the slurry is controlled through a material homogenizing plate 104, a slurry layer is scraped onto a conveying belt through a scraper I107 and enters the lower portion of a mounting plate 147, a sensor detects a collapse area, the motor 129 drives the slurry spreading roller 102 to rotate and simultaneously drives a belt pulley 131 and a rotating shaft IV 132, the rotating shaft IV 132 rotates and drives a material supplementing roller 110 fixed on the mounting frame 119 to rotate, a sealing groove 117 is matched with a sealing plate 116 to seal the sealing groove, the collapse area is calculated when the distributing device 120 distributes the materials, the material supplementing roller 110 hangs the slurry sprayed out of the distributing device 120, an electric cylinder II 145 starts to control a limiting plate 111 to be opened, a guide frame 112 scrapes the slurry on the front side to the conveying belt to prepare for supplementing the slurry to the collapse area, when pulp is replenished, because the collapse position is not controllable, fixed-point inspection and replenishment are required to be carried out according to the detection position, the rotating shaft IV 132 rotates and simultaneously drives the rotating wheel 134, the rotating wheel 134 drives the connecting rod I135, the pushing frame 140 is driven to move through the matching of the connecting rod I135, the connecting rod II 136, the rotating rod 137, the connecting plate 138 and the connecting rod III 139, the pushing frame 140 is fixed with the rack 128, therefore, the rack 128 drives the straight tooth III 127 meshed with the rack to rotate, the straight tooth III 127 drives the rack 128, the rack 128 and the straight tooth III 127 are matched to carry out differential speed, the differential speed ratio can be adjusted through the equipment size, the straight tooth I124 drives the ball screw 123 to rotate, the pushing block 121 and the nut 122 are fixed, the pushing block 121 moves, when the pulp is moved to the collapse area, the distributor 120 opens the spray head, the limiting plate 111 opens for distribution and circulation, the repaired pulp layer is conveyed to the steaming process after being molded by the heater 149, preventing the secondary collapse before entering the steaming process.

Claims

1. The utility model provides a low disconnected strip rate processingequipment of day lily rice vermicelli preparation, includes frame (101), its characterized in that: still wrap the shop thick liquid mechanism, the mechanism of patching, adjustment mechanism and the actuating mechanism of installing on frame (101):

spread thick liquid mechanism including spreading thick liquid roller (102), spread thick liquid roller (102) swivelling joint in frame (101), frame (101) top fixed mounting has mount (103), and slidable mounting has equalizer board (104) in mount (103), and frame (101) both sides fixed mounting has material storehouse (105), is provided with feed port (106) on material storehouse (105), is provided with between spreading thick liquid roller (102) and the conveyer belt scraper blade I (107), and actuating mechanism is connected with spreading thick liquid roller (102):

the patching mechanism comprises a stock bin (108), wherein a feeding hole (109) is formed in one end of the stock bin (108), a patching roller (110) is arranged in a cavity of the stock bin (108), a limiting plate (111) is slidably arranged below the stock bin (108), and the patching roller (110) is connected with a driving mechanism:

the adjusting mechanism comprises a guide frame (112) and a speed adjusting mechanism, the guide frame (112) and the rack (101) are fixedly installed, a guide rail groove (113) is formed in the guide frame (112), the guide rail groove (113) is matched with the pulp supplementing mechanism, and a scraper II (114) is installed below the guide frame (112) in a sliding mode.

2. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 1, wherein: the slurry supplementing mechanism further comprises a flow limiting plate I (115), the flow limiting plate I (115) is slidably mounted on the guide frame (112), a sealing plate (116) is integrally arranged on the flow limiting plate I (115), the sealing plate (116) is integrally connected with the stock bin (108), a sealing groove (117) is formed in the slurry supplementing roller (110), an annular sliding block matched with the sealing groove (117) is arranged on the sealing plate (116), a mounting frame (119) is fixedly mounted on the slurry supplementing roller (110), a sliding frame (118) is fixed below the limiting plate (111), the sliding frame (118) is in sliding fit with the stock bin (108), a distributor (120) is mounted in the feeding hole (109) in a nested mode, the material is distributed through the distributor (120), and the mounting frame (119) is connected with a driving mechanism.

3. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 1, wherein: the adjusting mechanism further comprises a pushing block (121), one end of the pushing block (121) and the storage bin (108) are fixedly installed and slide in the guide rail groove (113), a nut (122) is fixedly installed at the other end of the pushing block (121), a ball screw (123) is matched with an internal thread of the nut (122), and two ends of the ball screw (123) and the rack (101) are fixedly installed.

4. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 3, wherein: the adjusting mechanism further comprises a straight tooth I (124), the straight tooth I (124) is fixedly installed at one end of the ball screw (123), the straight tooth I (124) is meshed with a straight tooth II (125), the center of the straight tooth II (125) is fixedly connected with a rotating shaft I (126), the rotating shaft I (126) is rotatably installed on the rack (101), one end of the rotating shaft I (126) is fixedly connected with a straight tooth III (127), a rack (128) is meshed below the straight tooth III (127), one side of the rack (128) is slidably installed on the rack (101), and one end of the rack (128) is provided with a speed regulating mechanism and is connected with a pulp replenishing mechanism.

5. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 2, wherein: the driving mechanism comprises a motor (129), the motor (129) is fixedly installed on the rack (101), the motor (129) is fixedly connected with a rotating shaft II (130), a belt pulley (131) is connected onto the rotating shaft II (130), one end of the belt pulley (131) is connected with a rotating shaft IV (132), a spline is arranged on the rotating shaft IV (132), a sliding groove matched with the spline is formed in the installing frame (119), a fixing plate (133) is fixedly installed on the rack (101), two ends of the rotating shaft IV (132) are rotatably installed on the fixing plate (133), and one end of the rotating shaft IV (132) is connected with a speed regulating mechanism.

6. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 5, wherein: speed governing mechanism includes swiveling wheel (134), swiveling wheel (134) and IV (132) fixed connection of rotation axis, connecting rod I (135) are installed in swiveling wheel (134) edge one side rotation, connecting rod II (136) are installed in I (135) one end rotation of connecting rod, rotary rod (137) are installed in II (136) center rotation of connecting rod, fixedly connected with connecting plate (138) are gone up in frame (101), rotary rod (137) are rotatory to be installed on connecting plate (138), connecting rod III (139) are installed in II (136) other end rotation of connecting rod, connecting rod III (139) one end swivelling joint has the propulsion frame (140), adjustment mechanism and benefit pulp mechanism are through propelling frame (140) drive.

7. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 2, wherein: the patching mechanism further comprises an electric cylinder I (141), the electric cylinder I (141) is fixedly installed on the rack (101), a connecting frame I (142) is fixedly installed on an extension rod of the electric cylinder I (141), the connecting frame I (142) and the scraper blade II (114) are in sliding fit, a connecting rod (143) is fixedly installed on the connecting frame I (142), a connecting frame II (144) is fixedly installed at one end of the connecting rod (143), and the connecting frame II (144) is in sliding fit with the material homogenizing plate (104).

8. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 7, wherein: the mechanism still includes electric jar II (145), electric jar II (145) and frame (101) fixed mounting, fixed mounting has catch bar (146) on electric jar II (145) extension bar, catch bar (146) pass carriage (118) and slidable mounting on frame (101).

9. The apparatus for processing low breakage rate of rice noodles prepared from daylily and rice flour as claimed in claim 8, wherein: the slurry supplementing mechanism further comprises a mounting plate (147), the mounting plate (147) is fixedly mounted on two sides of the rack (101), a plurality of sensors are arranged on the mounting plate (147), a flow limiting plate II (148) is fixedly mounted on the rack (101), and a heater (149) is fixedly mounted on the flow limiting plate II (148).