CN113040371A

CN113040371A - Automatic adjusting, producing and coating device for vermicelli

Info

Publication number: CN113040371A
Application number: CN202110316982.5A
Authority: CN
Inventors: 徐剑; 刘纯; 李志照; 李岩; 李秀勤; 董娟; 张亦双
Original assignee: Anhui Xinmeisi Agricultural Development Co ltd
Current assignee: Anhui Xinmeisi Agricultural Development Co ltd
Priority date: 2021-03-23
Filing date: 2021-03-23
Publication date: 2021-06-29

Abstract

An automatic regulation production coating device for vermicelli comprises a slurry tank, a slurry spreading roller, a material homogenizing frame, a material homogenizing plate, a material guide frame, a material guide groove and a material guide scraping plate, wherein a first air cylinder, a first distance sensor, a second air cylinder and a second distance sensor are respectively arranged on the material homogenizing frame and the material guide frame, starch slurry is coated on the outer surface of a roller body through the rotation of the slurry spreading roller, the distance between the material homogenizing plate and the slurry spreading roller is adjusted through the first distance sensor and the first air cylinder, the starch slurry on the surface of the roller body is homogenized to avoid the uneven or over-thick starch slurry layer, then the distance between the material guide scraping plate and the slurry spreading roller is adjusted through the second sensor and the second air cylinder, the starch slurry layer with a certain thickness on the surface of the slurry spreading roller is scraped down and conveyed to a steaming device and a cooling device through the material guide groove in sequence, and the steaming and cooling device is finally fixed in length through a vertical shredding device and a fixed length transverse, the automatic adjustment ensures the uniform thickness of the starch slurry layer coated and the finished product quality and production efficiency of the vermicelli.

Description

Automatic adjusting, producing and coating device for vermicelli

Technical Field

The invention belongs to the field of intelligent application, and particularly relates to a coating device for automatic regulation production of vermicelli.

Background

Sweet potatoes are also called sweet potatoes, sweet potatoes and the like, are produced in most areas of China, belong to high-yield economic crops, are drought-resistant and barren-resistant, and can allay hunger instead of food; sweet potato contains abundant starch, protein, crude fiber, vitamins and minerals, can supply large amount of colloid and mucopolysaccharide substances to human body, and has effects of protecting human artery blood vessel elasticity and lubricating joint serosa, preventing and treating liver and kidney connective tissue atrophy, reducing subcutaneous fat, and reducing weight. The vermicelli made of sweet potatoes is a traditional food invented by workers in China in the production practice process, has the characteristics of no rotten food after long-time cooking, faint scent and delicious taste and various eating methods, and is a popular and common food for people in most regions of China.

In the prior art, the vermicelli prepared by adopting the coating process has the characteristics of uniform thickness of products and high production and processing efficiency, but has higher requirement on coating control of starch slurry, over-thick coating, slower efficiency of a steaming section, high energy consumption, easy formation of the conditions of bulging, half-cooked, deformation and the like, influences the appearance and the edible taste of the products, easily causes fracture in the conveying process due to over-thin coating, needs manual adjustment by technical personnel, is relatively inconvenient in the operation process, and reduces the production efficiency.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the automatic adjusting, producing and coating device for the vermicelli.

In order to solve the problems, the technical scheme adopted by the invention is as follows:

an automatic adjusting production coating device for vermicelli comprises a raw material stirring machine, a coating device, a steaming device, a cooling device, a vertical shredding device, a drying device and a fixed-length transverse cutting device, wherein the raw material stirring machine feeds materials, the coating device, the steaming device, the cooling device, the vertical shredding device, the drying device and the fixed-length transverse cutting device are sequentially conveyed by a mesh belt, the coating device comprises a pulp tank, a pulp spreading roller, a material homogenizing frame, a material homogenizing plate, a material guide frame, a material guide groove and a material guide scraping plate, the pulp tank is a rectangular tank body, the pulp spreading roller is coaxially arranged in the pulp tank, the material homogenizing frame is arranged on the pulp tank on the front side of the pulp spreading roller, a first air cylinder is arranged on the material homogenizing frame, the material homogenizing plate is obliquely arranged at the tail end of the first air cylinder, the bottom end of the material homogenizing plate is positioned above the front side of the pulp spreading roller, a first distance sensor opposite to the pulp spreading roller is arranged at the tail end of the, the baffle box is the downward chute of slope, is equipped with the horizontally second cylinder on the guide frame, and the slope of guide frizing board is located shop's pulp roller rear side, and with the terminal horizontal connection of second cylinder, the second cylinder end is equipped with just to spreading the second distance sensor of pulp roller, is equipped with the control box on the pulp tank outer wall, the control box respectively with first cylinder, first distance sensor, second cylinder, second distance sensor electric connection.

Furthermore, be equipped with the horizontal stirring swing arm of axial symmetry in the dressing trough, the stirring swing arm is located spreads the thick liquid roller front side, is equipped with driving motor on the dressing trough outer wall, driving motor respectively with spread thick liquid roller, stirring swing arm coaxial coupling, driving motor and control box electric connection.

Furthermore, the bottom edge of the material homogenizing plate is located at the position 3-10 mm away from the front side surface of the slurry spreading roller, and the inclined upper opening of the material guide scraping groove plate is located at the position 1-8 mm away from the rear side surface of the slurry spreading roller.

Furthermore, a vacuumizing device is arranged outside the raw material stirring machine and communicated with the top of the raw material stirring machine.

Further, the shredding width of the vertical shredding device is 3-20 mm.

Further, the length of cutting off of fixed length crosscut device is 20 ~ 25cm, and fixed length crosscut device rear side is equipped with the L nature collecting vat of slope.

Compared with the prior art, the invention has the following implementation effects:

the invention relates to a coating device for automatically adjusting and producing vermicelli, which is characterized in that a raw material stirrer is used for stirring and then is fed into a slurry tank of the coating device, starch slurry is coated on the outer surface of a roller body through the rotation of a slurry spreading roller, the distance between a material homogenizing plate and the slurry spreading roller is adjusted by a first distance sensor and a first air cylinder, the starch slurry on the surface of the roller body is homogenized to avoid the non-uniformity or over-thickness of a starch slurry layer, then the distance between a material guide scraping plate and the slurry spreading roller is adjusted by a second sensor and a second air cylinder, the starch slurry layer with a certain thickness on the surface of the slurry spreading roller is scraped by the material guide groove and is conveyed to a steaming device and a cooling device in sequence for steaming and cooling, and finally the shaping and the length fixing are completed through a vertical shredding device and a length fixing and transverse cutting device, the automatic adjustment is not required to be manually performed, the automation degree is high, the thickness, the quality and the production efficiency of the finished product of the vermicelli are ensured while the vermicelli is stable and reliable.

Drawings

FIG. 1 is a schematic structural view of an automatic vermicelli adjusting production coating device according to the invention;

FIG. 2 is a system diagram of the vermicelli coating process equipment according to the invention;

fig. 3 is a schematic view of the stirring rod of fig. 1.

Detailed Description

The present invention will be described with reference to specific examples.

As shown in fig. 1, 2 and 3, the coating device for automatically adjusting and producing vermicelli comprises a raw material stirring machine 1, a coating device 2, a steaming device 3, a cooling device 4, a vertical shredding device 5, a drying device 6 and a fixed length transverse cutting device 7, wherein the raw material stirring machine 1 feeds materials, the coating device 2, the steaming device 3, the cooling device 4, the vertical shredding device 5, the drying device 6 and the fixed length transverse cutting device 7 are sequentially conveyed by a mesh belt for conveying, the coating device 2 comprises a pulp tank 8, a pulp spreading roller 9, a homogenizing frame 10, a homogenizing plate 11, a guide frame 12, a guide chute 13 and a guide scraping plate 14, the pulp tank 8 is a rectangular tank body, the pulp spreading roller 9 is coaxially arranged in the pulp tank 8, the homogenizing frame 10 is arranged on the pulp tank 8 at the front side of the pulp spreading roller 9, the homogenizing frame 10 is provided with a first air cylinder 15, the homogenizing plate 11 is obliquely arranged at the tail end of the first air cylinder 15, the bottom end of the material homogenizing plate 11 is positioned above the front side of the slurry spreading roller 9, the tail end of a first air cylinder 15 is provided with a first distance sensor 16 facing the slurry spreading roller 9, the material guide frame 12 is arranged on a slurry tank 8 at the rear side of the slurry spreading roller 9, the material guide tank 13 is a chute which inclines downwards, a horizontal second air cylinder 17 is arranged on the material guide frame 12, a material guide scraping plate 14 is obliquely positioned at the rear side of the slurry spreading roller 9 and is horizontally connected with the tail end of the second air cylinder 17, the tail end of the second air cylinder 17 is provided with a second distance sensor 18 facing the slurry spreading roller 9, the outer wall of the slurry tank 8 is provided with a control box 19, the control box 19 is respectively and electrically connected with the first air cylinder 15, the first distance sensor 16, the second air cylinder 17 and the second distance sensor 18, the material mixer 1 feeds the mixed material into the slurry tank 8 of the coating device 2, starch slurry is coated on the outer surface of the roller body by the rotation of the slurry spreading roller 9, the first distance sensor 16 and the first air cylinder 15 are utilized, the starch slurry homogenization treatment on the surface of the roller body is carried out, the starch slurry layer is prevented from being uneven or too thick, then the distance between the guide material scraping groove plate 14 and the pulp spreading roller 9 is adjusted by utilizing a second sensor and a second air cylinder 17, the starch slurry layer with a certain thickness on the surface of the pulp spreading roller 9 is scraped and conveyed to the steaming device 3 through the guide groove 13 in sequence, the starch slurry layer is steamed and cooled in the cooling device 4, and finally the shaping and the length fixing of the vermicelli are completed through the vertical shredding device 5 and the fixed length transverse cutting device 7.

Be equipped with axial symmetry's horizontal stirring swing arm 20 in the dressing trough 8, stirring swing arm 20 is located spreads the thick liquid roller 9 front side, is equipped with driving motor 21 on the 8 outer walls of dressing trough, driving motor 21 respectively with spread thick liquid roller 9, stirring swing arm 20 coaxial coupling, driving

motor

21 and 19 electric connections of control box, rotate drive stirring swing arm 20 through 19 control driving motor of control box 21 and rotate, further stir the starch thick liquid in the dressing trough 8, avoid starch thick liquid to solidify, spread thick liquid roller 9 and reliably scribble thick liquid, guarantee the quality of bean vermicelli production.

The bottom edge of the material equalizing plate 11 is located at the position 3-10 mm away from the front side surface of the pulp spreading roller 9, the inclined upper opening of the material guide scraping groove plate 14 is located at the position 1-8 mm away from the rear side surface of the pulp spreading roller 9, the thickness of the pulp spreading roller 9 and the thickness of a vermicelli pulp layer entering the steaming device 3 are controlled, the requirements of a safe and reliable production process of equipment are met, and the quality of finished vermicelli is guaranteed.

The raw material stirring machine 1 is externally provided with the vacuumizing device 22, the vacuumizing device 22 is communicated with the top of the raw material stirring machine 1, air in the starch slurry stirred in the raw material stirring machine 1 is pumped out by the vacuumizing device 22, white bubbles in finished vermicelli are avoided, the finished vermicelli is easy to brittle fracture, the finished vermicelli is guaranteed to be glittering and translucent in appearance, the quality is reliable, and the brittle fracture cannot occur during cooking.

The shredding width of the vertical shredding device 5 is 3-20 mm, the process requirements of vermicelli production of different specifications are met, the cutting length of the fixed-length transverse cutting device 7 is 20-25 cm, the cutting length is adjusted according to the cutting width of vermicelli, when brittle fracture occurs in the vermicelli, uniform standard packaging is facilitated, the rear side of the fixed-length transverse cutting device 7 is provided with an inclined L-shaped collecting tank, and the cut vermicelli can be conveniently and quickly collected.

In conclusion, according to the automatic regulation production coating device for the vermicelli, the raw material stirring machine 1 is used for stirring and then is fed into the slurry tank 8 of the coating device 2, the starch slurry is coated on the outer surface of the roller body through the rotation of the slurry spreading roller 9, the distance between the material homogenizing plate 11 and the slurry spreading roller 9 is adjusted through the first distance sensor 16 and the first air cylinder 15, the starch slurry on the surface of the roller body is homogenized to avoid the starch slurry layer from being uneven or too thick, then the distance between the material guide scraping plate 14 and the slurry spreading roller 9 is adjusted through the second sensor and the second air cylinder 17, the starch slurry layer with a certain thickness on the surface of the slurry spreading roller 9 is scraped and conveyed to the steaming device 3 and the cooling device 4 through the material guide groove 13 in sequence for steaming and cooling, finally the shaping and length fixing of the vermicelli are completed through the vertical shredding device 5 and the transverse cutting device 7, the automatic regulation is realized without manual regulation, the automation degree is high, and the thickness of the coated starch slurry is, the method is convenient to operate, stable and reliable, and ensures the finished product quality and the production efficiency of the vermicelli.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. An automatic adjusting production coating device for vermicelli comprises a raw material stirring machine, a coating device, a steaming device, a cooling device, a vertical shredding device, a drying device and a fixed-length transverse cutting device, wherein the raw material stirring machine feeds materials, the coating device, the steaming device, the cooling device, the vertical shredding device, the drying device and the fixed-length transverse cutting device are sequentially conveyed by a mesh belt, and the coating device is characterized by comprising a pulp tank, a pulp spreading roller, a material homogenizing frame, a material homogenizing plate, a material guide frame, a material guide groove and a material guide scraping plate, wherein the pulp tank is a rectangular tank body, the pulp spreading roller is coaxially arranged in the pulp tank, the material homogenizing frame is arranged on the pulp tank on the front side of the pulp spreading roller, a first air cylinder is arranged on the homogenizing frame, the homogenizing plate is obliquely arranged at the tail end of the first air cylinder, the bottom end of the homogenizing plate is positioned above the front side of the pulp spreading roller, a first distance sensor opposite to the pulp spreading roller is arranged at the tail end of the first air, the baffle box is the downward chute of slope, is equipped with the horizontally second cylinder on the guide frame, and the slope of guide frizing board is located shop's pulp roller rear side, and with the terminal horizontal connection of second cylinder, the second cylinder end is equipped with just to spreading the second distance sensor of pulp roller, is equipped with the control box on the pulp tank outer wall, the control box respectively with first cylinder, first distance sensor, second cylinder, second distance sensor electric connection.

2. The automatic coating device for vermicelli production according to claim 1, wherein the slurry tank is provided with an axisymmetric transverse stirring rotary rod, the stirring rotary rod is positioned at the front side of the slurry spreading roller, the outer wall of the slurry tank is provided with a driving motor, the driving motor is respectively and coaxially connected with the slurry spreading roller and the stirring rotary rod, and the driving motor is electrically connected with the control box.

3. The automatic adjusting, producing and coating device for vermicelli according to claim 1, wherein the bottom edge of the homogenizing plate is located at the position 3-10 mm from the front side surface of the slurry spreading roller, and the inclined upper opening of the guide material scraping groove plate is located at the position 1-8 mm from the rear side surface of the slurry spreading roller.

4. The automatic coating device for vermicelli production according to claim 1, wherein a vacuum extractor is provided outside the raw material mixer, and the vacuum extractor is communicated with the top of the raw material mixer.

5. The automatic vermicelli adjusting, producing and coating device according to claim 1, wherein the shredding width of the vertical shredding device is 3-20 mm.

6. The automatic adjusting, producing and coating device for vermicelli as claimed in claim 1, wherein the cutting length of the fixed length transverse cutting device is 20-25 cm, and an inclined L-shaped collecting groove is arranged at the rear side of the fixed length transverse cutting device.