[ summary of the invention ]
The invention aims to provide intelligent detection equipment for the flushing function of a closestool, aiming at the defects and shortcomings of the prior art.
The invention relates to intelligent detection equipment for a toilet flushing function, which comprises a robot, a test platform, a toilet to be detected, a protective barrier, a ground platform, a robot control cabinet, an electric control cabinet and a toilet cart, wherein the test platform is arranged on the robot; the front part and the rear part of the left side of the ground platform are respectively provided with a robot control cabinet and an electric control cabinet; the robot-mounted toilet stool is characterized in that a protective barrier is mounted on the ground platform and is U-shaped, a robot is mounted at the front portion in the protective barrier, a toilet stool cart is arranged on the left side of the inner rear portion of the protective barrier, a test platform is arranged on the right side of the inner rear portion of the protective barrier, and a toilet stool to be tested is arranged on the test platform.
Further, the robot comprises a robot clamp, a robot main body electric controller, a robot main body foundation, a robot interaction control cabinet, a robot primary rotating motor, a robot primary auxiliary rotating motor, a robot secondary mechanical arm, a robot secondary forward tilting motor, a robot tertiary rotating motor, a robot primary mechanical arm, a robot quaternary rotating motor, a robot primary forward tilting motor, a robot tertiary forward tilting motor and a robot quaternary rotating motor;
a robot main body electric controller is arranged on the robot main body foundation; a robot primary rotating motor is installed on the robot main body electric controller, and a robot interaction control cabinet is installed on the side surface of the robot primary rotating motor; a robot primary auxiliary rotating motor is mounted on the robot primary rotating motor, a robot secondary mechanical arm is mounted on a motor shaft of the robot primary auxiliary rotating motor, a robot secondary forward tilting motor is mounted on an outer end head of the robot secondary mechanical arm, a robot tertiary rotating motor is mounted on the robot secondary forward tilting motor, and the robot tertiary rotating motor is connected with the robot primary mechanical arm; a robot four-stage rotating motor is mounted on the robot one-stage mechanical arm and connected with the robot clamp; a robot primary forward-leaning motor is mounted on the robot secondary mechanical arm; a robot three-stage forward-tilting motor and a robot four-stage rotating motor are respectively arranged on two sides of the outer end head of the robot primary mechanical arm; the robot clamp consists of a large robot clamp and a small robot clamp; the robot large clamp is connected with a four-stage rotating motor of the robot, and a robot small clamp is installed on the robot large clamp.
Furthermore, the test platform comprises a button unit servo motor, a button unit guide rail, a functional slider, a test feeding port, a collecting camera, a line drawing pen, a storage platform, an adjustable positioning support pin, a weighing support table, a water receiving water tank, a material receiving slider, a button unit support frame, a material receiving guide rail, an electronic scale, an adjustable support pin of the weighing support table, a material receiving leakage net, an electromagnetic valve, a material collector, a pneumatic valve, a drainage pipeline, a test platform support frame and a vertical rod;
the object placing platform comprises a square frame, a square object placing flat plate is arranged on the top surface of the square frame, a round hole groove is formed in the middle of the square object placing flat plate, a material gathering device is arranged on the bottom surface of the round hole groove, and an object receiving screen is arranged on the bottom surface of the material gathering device; a test platform support frame is arranged on the right side of the top surface of the object placing platform; a key unit support frame is arranged on the test platform support frame;
a key unit guide rail is arranged at the rear part of the top surface of the test platform support frame, a functional sliding block is arranged on the key unit guide rail, and a test feed opening is arranged on the outer surface of the functional sliding block; a key set servo motor is installed on the other side of the top surface of the test platform support frame and connected with the functional slider, a connecting plate is arranged on a shell of the key set servo motor, and a collecting camera is installed on an outer end head of the connecting plate; a button unit servo motor is mounted on the outer end face of the button unit support frame and connected with a pneumatic valve, and the pneumatic valve is connected with a test feed port; a weighing support table is arranged in the square frame; an electronic scale is arranged on the top surface of the weighing support platform; a water receiving tank is mounted on the electronic scale, a drainage pipeline is mounted on one side face of the water receiving tank, and an electromagnetic valve is mounted on the drainage pipeline; one side of the weighing support table is provided with a vertical support table, the top surface of the vertical support table is provided with a material receiving guide rail, and a material receiving sliding block is arranged on the material receiving guide rail.
Furthermore, adjustable positioning support pins are respectively installed at the four-corner ends of the bottom surface of the square frame.
Furthermore, adjustable supporting pins of the weighing supporting table are respectively installed at the four-corner ends of the bottom surface of the weighing supporting table.
Furthermore, a vertical rod is arranged at the corner end of the outer side of the surface of the storage platform.
After adopting the structure, the invention has the beneficial effects that: the intelligent detection equipment for the flushing function of the closestool, disclosed by the invention, adopts the robot to detect all functions of the closestool to be detected, and has the advantages of high speed, high working efficiency, capability of realizing the water flowing detection, high detection efficiency, capability of reducing the detection cost and the like.
[ description of the drawings ]
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, and are not to be considered limiting of the invention, in which:
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a schematic diagram of the construction of the robot of the present invention;
FIG. 3 is a schematic view of a partially enlarged configuration of the robot of the present invention;
FIG. 4 is a left side view schematic of the robot of the present invention;
FIG. 5 is a schematic perspective view of the test platform of the present invention;
FIG. 6 is a left side view of the test platform of the present invention;
FIG. 7 is a schematic perspective view of another embodiment of the test platform of the present invention;
FIG. 8 is a perspective view of the robot operating the toilet to be tested in one direction during operation of the present invention;
FIG. 9 is a schematic top view of the present invention;
FIG. 10 is a schematic perspective view of the toilet to be tested operated by the robot in another direction according to the present invention.
Fig. 11 is a perspective view of the robot gripper of the present invention.
Description of reference numerals:
the robot comprises a robot 1, a robot clamp 1-1, a robot large clamp 1-1, a robot small clamp 1-1-2, a robot main body electric controller 1-2, a robot main body foundation 1-3, a robot interaction control cabinet 1-4, a robot primary rotating motor 1-5, a robot primary auxiliary rotating motor 1-6, a robot secondary mechanical arm 1-7, a robot secondary forward tilting motor 1-8, a robot tertiary rotating motor 1-9, a robot primary mechanical arm 1-10, a robot quaternary rotating motor 1-11, a robot primary forward tilting motor 1-12, a robot tertiary forward tilting motor 1-13, a robot quaternary rotating motor 1-14, a test platform 2, a key set servo motor 2-1, a key set servo motor, 2-2 parts of guide rail of key set, 2-3 parts of functional slide block, 2-4 parts of test feeding port, 2-5 parts of acquisition camera, 2-6 parts of line drawing pen, 2-7 parts of object placing platform, 2-8 parts of adjustable positioning support pin, 2-9 parts of weighing support platform, 2-10 parts of water receiving tank, 2-11 parts of material receiving slide block, 2-12 parts of support frame of key set, 2-13 parts of material receiving guide rail, 2-14 parts of electronic scale and 2-15 parts of adjustable support pin of weighing support platform, the system comprises the following components, by weight, 2-16 parts of an object receiving screen, 2-17 parts of an electromagnetic valve, 2-18 parts of a material gathering device, 2-19 parts of a pneumatic valve, 2-20 parts of a drainage pipeline, 2-21 parts of a test platform support frame, 2-22 parts of a vertical rod, a toilet bowl to be tested 3, a protective barrier 4, a horizontal platform 5, a robot control cabinet 6, an electric control cabinet 7 and a toilet bowl cart 8.
[ detailed description ] embodiments
The present invention will now be described in detail with reference to the drawings and specific embodiments, wherein the exemplary embodiments and descriptions are provided only for the purpose of illustrating the present invention and are not to be construed as limiting the present invention.
As shown in fig. 1 to 11, the intelligent detection device for the toilet flushing function according to the present embodiment includes a robot 1, a test platform 2, a toilet to be tested 3, a protective barrier 4, a horizontal platform 5, a robot control cabinet 6, an electric control cabinet 7, and a toilet cart 8; the front part and the rear part of the left side of the ground platform 5 are respectively provided with a robot control cabinet 6 and an electric control cabinet 7; the robot is characterized in that a protective barrier 4 is installed on the ground platform 5, the protective barrier 4 is U-shaped, a robot 1 is installed on the inner front portion of the protective barrier 4, a closestool cart 8 is arranged on the left side of the inner rear portion of the protective barrier 4, a testing platform 2 is arranged on the right side of the inner rear portion of the protective barrier 4, and a closestool 3 to be tested is arranged on the testing platform 2.
In this design, the toilet 3 to be tested is placed on the toilet cart 8, and the toilet cart 8 is pushed to a fixed position. The robot 1 clamps the closestool 3 to be tested to the test platform 2, and after the water pipe is manually connected, the test platform 2 automatically tests. The robot control cabinet 6 controls the motion mode of the robot 1, and the electric control cabinet 7 controls the motion mode of the test platform 2.
The robot 1 comprises a robot clamp 1-1, a robot main body electric controller 1-2, a robot main body foundation 1-3, a robot interaction control cabinet 1-4, a robot primary rotating motor 1-5, a robot primary auxiliary rotating motor 1-6, a robot secondary mechanical arm 1-7, a robot secondary forward tilting motor 1-8, a robot tertiary rotating motor 1-9, a robot primary mechanical arm 1-10, a robot four-level rotating motor 1-11, a robot primary forward tilting motor 1-12, a robot three-level forward tilting motor 1-13 and a robot four-level rotating motor 1-14;
a robot main body electric controller 1-2 is arranged on the robot main body foundation 1-3; a robot primary rotating motor 1-5 is arranged on the robot main body electric controller 1-2, and a robot interaction control cabinet 1-4 is arranged on the side surface of the robot primary rotating motor 1-5; a robot primary-level auxiliary rotating motor 1-6 is mounted on the robot primary-level rotating motor 1-5, a robot secondary mechanical arm 1-7 is mounted on a motor shaft of the robot primary-level auxiliary rotating motor 1-6, a robot secondary forward tilting motor 1-8 is mounted on an outer end head of the robot secondary mechanical arm 1-7, a robot tertiary rotating motor 1-9 is mounted on the robot secondary forward tilting motor 1-8, and the robot tertiary rotating motor 1-9 is connected with the robot primary mechanical arm 1-10; a first-level mechanical arm 1-10 of the robot is provided with a fourth-level rotating motor 1-11 of the robot, and the fourth-level rotating motor 1-11 of the robot is connected with a robot clamp 1-1;
a robot primary forward-leaning motor 1-12 is arranged on the robot secondary mechanical arm 1-7; two sides of the outer end of the first-level mechanical arm 1-10 of the robot are respectively provided with a third-level forward-tilting motor 1-13 of the robot and a fourth-level rotating motor 1-14 of the robot;
the robot clamp 1-1 consists of a large robot clamp 1-1-1 and a small robot clamp 1-1-2; the robot large clamp 1-1-1 is connected with a robot four-stage rotating motor 1-11, and a robot small clamp 1-1-2 is arranged on the robot large clamp 1-1-1;
the test platform 2 comprises a key set servo motor 2-1, a key set guide rail 2-2, a functional slider 2-3, a test feed port 2-4, an acquisition camera 2-5, a storage platform 2-7, an adjustable positioning support pin 2-8, a weighing support platform 2-9, a water receiving tank 2-10, a material receiving slider 2-11, a key set support frame 2-12, a material receiving guide rail 2-13, an electronic scale 2-14, an adjustable support pin 2-15 of the weighing support platform, a material receiving leakage net 2-16, an electromagnetic valve 2-17, a material collector 2-18, a pneumatic valve 2-19, a drainage pipeline 2-20, a test platform support frame 2-21 and a vertical rod 2-22;
the object placing platform 2-7 comprises a square frame, a square object placing flat plate is arranged on the top surface of the square frame, a round hole groove is formed in the middle of the square object placing flat plate, a material gathering device 2-18 is arranged on the bottom surface of the round hole groove, and an object receiving screen 2-16 is arranged on the bottom surface of the material gathering device 2-18; a test platform support frame 2-21 is arranged on the right side of the top surface of the object placing platform 2-7; the test platform support frames 2-21 are provided with key unit support frames 2-12;
a key unit guide rail 2-2 is arranged at the rear part of the top surface of the test platform support frame 2-21, a functional slide block 2-3 is arranged on the key unit guide rail 2-2, and a test feed opening 2-4 is arranged on the outer surface of the functional slide block 2-3; a key set servo motor 2-1 is installed on the other side of the top surface of the test platform support frame 2-21, the key set servo motor 2-1 is connected with a functional slider 2-3, a connecting plate is arranged on a shell of the key set servo motor 2-1, and an acquisition camera 2-5 is installed on an outer end head of the connecting plate;
a key set servo motor 2-1 is arranged on the outer end face of the key set support frame 2-12, the key set servo motor 2-1 is connected with a pneumatic valve 2-19, the pneumatic valve 2-19 is connected with a test feed opening 2-4,
a weighing support table 2-9 is arranged in the square frame 2-7-1; the top surface of the weighing support table 2-9 is provided with an electronic scale 2-14; a water receiving tank 2-10 is arranged on the electronic scale 2-14, a drainage pipeline 2-20 is arranged on one side surface of the water receiving tank 2-10, and an electromagnetic valve 2-17 is arranged on the drainage pipeline 2-20;
a vertical supporting table is arranged on one side of the weighing supporting table 2-9, a material receiving guide rail 2-13 is installed on the top surface of the vertical supporting table, and a material receiving sliding block 2-11 is installed on the material receiving guide rail 2-13.
Furthermore, the four-corner ends of the bottom surface of the square frame 2-7-1 are respectively provided with an adjustable positioning support pin 2-8.
Furthermore, four corners of the bottom surface of the weighing support tables 2-9 are respectively provided with adjustable support pins 2-15 of the weighing support tables.
Furthermore, vertical rods 2-22 are arranged at corner ends of the outer side of the surface of the storage platform 2-7.
Each part function and the working principle of the robot 1 in the design are as follows:
wherein: the functions of the various components of the robot are as follows:
robot gripper 1-1: and the closestool and the painting brush are clamped and scribed, and the like.
Robot big clamp 1-1-1: the clamp movement for sample toilet-3 was completed.
Robot small clamp 1-1-2: the clamp movement for sample toilet-3 was completed.
Robot main body electric controller 1-2: and data interaction is carried out between the collection and control of the whole action of the robot and the robot control cabinet.
Robot main foundation 1-3: and (5) fixing the robot.
Robot interaction control cabinet 1-4: the interactive control cabinet is in communication interaction with the robot control cabinet 6 to control the robot to move.
First-order rotating electrical machines of robot 1-5: the robot can complete the whole 360-degree rotation perpendicular to the ground.
Robot primary level auxiliary rotating electric machine 1-6: and the rotary positioning function is completed together with the first-stage rotating motor 1-5, so that the resonance effect of a single motor is reduced, and the positioning precision is improved.
The robot secondary mechanical arm 1-7v mainly completes 1-level forward tilting action.
A robot secondary forward-leaning motor 1-8: mainly completes the 2-level forward tilting action by driving the 2-level mechanical arm.
Robot three-stage rotating electrical machines 1-9: mainly completes the self-axis rotation of the first-level mechanical arms 1-10 of the robot.
Robot primary mechanical arm 1-10: mainly completes the 2-level anteversion action.
Robot four-stage rotating electrical machines 1-11: mainly drives the mechanical clamp 1-1 to do self-axis rotation motion.
A first-stage forward-leaning motor 1-12 of the robot: and finishing the rotation movement to perform 1-stage forward tilting movement on the 2-stage mechanical arm of the robot.
Three-stage forward-tilting motors of the robot 1-13: mainly completes the 3-level forward tilting action of driving the robot clamp 1-1.
Robot four-stage rotating electrical machines 1-14: mainly driving the robot clamp 1-1 to complete the rotation of the clamp.
In this design, the working principle of the robot 1 is as follows: the foundation-1-3 of the robot main body is driven into the underground fixed robot main body-1, the robot interaction control cabinet-1-4 and the robot control cabinet 6 are communicated and interacted to control the robot to finish the movement work, the first-level rotating motor 1-5 of the robot and the first-level auxiliary rotating motor 1-6 of the robot are linked to finish the 360-degree rotation movement of the upper main body of the robot vertical to the ground, the robot forward-leaning mechanism is used for positioning different movement directions, a first-stage forward-leaning motor 1-12 of the robot works, a second-stage mechanical arm 1-7 of the robot is controlled to do forward and backward swinging movement by taking a first-stage rotating motor of the robot as a central shaft, a second-stage forward-leaning motor-1-8 of the robot controls a first-stage mechanical arm 1-10 of the robot to do forward and backward swinging movement by taking a second-stage forward-leaning motor 1-8 of the robot as a central shaft. The three-level rotating motor 1-9 of the robot drives the two-level mechanical arm 1-10 of the robot to do self-rotating motion, and the three-level forward-tilting motor 1-13 of the robot drives the mechanical clamp 1-1 to complete front-back swinging motion by taking the tail end of the two-level mechanical arm 1-7 of the robot as a fulcrum. The four-stage rotating motor 1-14 of the robot drives the robot clamp 1-1 to complete 360-degree rotating motion.
In this design, the working principle of the test platform 2 is as follows:
the testing closestool-3 is placed on the object placing platform-2-7, a water pipe is manually connected, the button set servo motor 2-1 drives the button set guide rail-2-2 to drive the functional slider-2-3 to move to be arranged at the center of the testing closestool-3, the pneumatic valve-2-19 is started, the flushing button of the testing closestool 3 is pressed, the drainage of the testing closestool-3 is directly drained into the water receiving tank-2-10, the weight of the water received by the water receiving tank-2-10 is read by the electronic scale 2-14, after the reading is finished, the electromagnetic valve 2-17 is opened, and the drainage pipe 2-20 drains the water. A servo motor 2-1 of the key set drives a guide rail 2-2 of the key set to drive a functional slider 2-3 to move to be placed at the center of a testing closestool-3, a testing material to be discharged is placed into a testing feeding port 2-4, a pneumatic valve 2-19 is pneumatically operated, a flushing button of the testing closestool 3 is pressed, the testing material and water are discharged out of the testing closestool-3, the water and the testing material are polymerized and discharged to an object receiving hopper 2-16 through a material gathering device 2-18, the object receiving hopper 2-16 receives and discharges the testing material, the water enters a water receiving water tank 2-10, and after the water in the water receiving water tank 2-10 is weighed by 2-14, an electromagnetic valve 2-17 is opened to discharge the water through a water discharging pipe 2-20. And (5) shooting the feeding position of the closestool by the acquisition cameras 2-5, and calculating the residual test material. The material receiving slide block 2-11 is driven by the material receiving guide rail 2-13 to push the material receiving screen 2-16 to the tail end of the material receiving guide rail 2-13, the test material is manually taken out and put back to the test feeding port 2-4 for testing again. Different test materials are respectively placed at the two test feeding ports 2-4.
The test work flow of the design is as follows:
basic flow: after the closestool cart 8 is pushed into the detection area, the robot 1 clamps the closestool 3 to be tested through the control of the multi-dimensional motor, and the closestool 3 to be tested is placed at the fixed position of the test platform 2 to start testing.
After the test toilet 3 is placed on the test platform 2, the test is started. The pneumatic valves 2-19 are driven by the servo motor 2-1 to move to the set position, and the pneumatic valves 2-19 stretch and press a toilet bowl drainage button. The collection camera 2-5 is used for collecting and testing the water area inside the testing closestool-3. The test material required to be put into the test feeding port 2-4 is driven by the servo motor 2-1 to move to the position right above the closestool 3 to be tested, the test material is put into the test feeding port 2-4 after the test feeding port is opened, the pneumatic valve 2-19 clicks a flushing button to complete flushing, and the collection camera 2-5 collects the residual test material in the test closestool-3. And repeating the test, completing the automatic feeding, washing and residual material collecting of various test materials.
The robot 1 clamps the line drawing pens 2-6 through the robot clamp 1-1, the robot 1 utilizes the line drawing pens 2-6 to complete line drawing movement required by regulations inside the testing closestool 3 through multi-axis linkage, the testing closestool 3 flushes water after line drawing is completed, the collection cameras 2-5 collect images of the line drawing part inside the testing closestool 3 after flushing is completed, residual calculation is carried out, and a testing result is obtained.
In this design, the overall test procedure is as follows:
1. toilet bowl to be tested enters test area
2. Robot clamping test closestool placing test platform
3. The test platform completes the main functions of the conventional flushing test (automatic flushing, automatic feeding, automatic weighing, automatic recovery of test material) of the closestool test through various mechanical devices
4. The robot clamps the line drawing pen to draw a line at a designated position in the closestool, and after the platform to be tested is automatically washed, the line residue at the line drawing part of the closestool is automatically collected. Automatic testing
5. After the test is finished, the robot clamps the closestool back to the original closestool cart
6. For another sample, the above procedure was repeated.
The robot in the design is a high-production-efficiency multifunctional industrial robot with the model number of ES200RDII, which is produced by Anchuan motor (China) Limited. Part of parameters are as follows: 6-axis vertical multi-joint; loading: 2800 Kg;
dynamic range: 2446 mm; a control cabinet: DX 200; the application is as follows: carrying, stacking, assembling/subpackaging and spraying.
In the design, the robot interaction control cabinet for controlling the robot action is a control cabinet with a model of MH280II robot and a model of DX200, and is used for controlling and driving the robot action.
In this design, the servo motor used is a sigma-7 series servo driver manufactured by ann chuan motor (china limited).
In the design, the electric control cabinet adopts an MP2400 controller produced by Anchuan motor (China) Co.
In the design, the control circuits related in the robot control cabinet 6 and the electric control cabinet 7 and the control circuits related to the control robot can be easily realized by technicians in the industry, and the robot control cabinet belongs to the prior art.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present invention are included in the scope of the present invention.