CN111150124A - Processing method of double-layer sling underwear - Google Patents
Processing method of double-layer sling underwear Download PDFInfo
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- CN111150124A CN111150124A CN202010126343.8A CN202010126343A CN111150124A CN 111150124 A CN111150124 A CN 111150124A CN 202010126343 A CN202010126343 A CN 202010126343A CN 111150124 A CN111150124 A CN 111150124A
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C1/00—Corsets or girdles
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B17/00—Selection of special materials for underwear
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2400/00—Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2400/22—Breathability, i.e. being vapour permeable and waterproof
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2500/00—Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2500/20—Woven
Abstract
The invention discloses a processing method of double-layer gallus underwear, which comprises the following steps of weaving cotton base cloth to obtain the cotton base cloth; then preparing a binding liquid; coating the bonding liquid between two layers of cotton base cloth by using a coating machine, and heating the two layers of cotton base cloth by using two parallel heating plates for pre-foaming; simultaneously applying a uniform increased pressure to the two heating plates to carry out hot-pressing foaming on the two layers of cotton base cloth; then placing the finished product subjected to hot pressing foaming between two shaping plates for shaping, and then carrying out vacuum cooling to obtain double-layer composite cloth; and finally, cutting and sewing the double-layer composite cloth according to the template to obtain a finished product of the double-layer suspender underwear. The cloth material distributing device not only can improve the stability of cloth materials, but also has the advantages of good cloth material ventilating effect, high cloth material comfort, high working efficiency and low production cost.
Description
Technical Field
The invention relates to a processing method of double-layer gallus underwear.
Background
In the double-layer fabric, upper-layer warp yarns and upper-layer weft yarns are called surface warps and surface wefts and are interwoven to form a surface-layer fabric, lower-layer warp yarns and lower-layer weft yarns are called lining warps and lining wefts and are interwoven to form a lining fabric, and warp and weft interweaving points for connecting the surface-layer fabric and the lining fabric are called connecting points; the existing double-layer fabric is mainly sewn by adopting an edge multi-point sewing mode, but the connecting nodes between double-layer fabrics made by the mode are only distributed on the edge, the phenomenon of node fracture is easily caused after long-time wearing and washing, the relative displacement between the double-layer fabrics is caused, the wrinkle phenomenon is caused on the fabrics and between the fabrics, and the stability between the double-layer fabrics is poor. Therefore, the design of a production method of the double-layer fabric with high fabric stability is an urgent problem to be solved at present.
Disclosure of Invention
The invention aims to provide a processing method of double-layer suspender underwear. The invention has the advantage of high stability.
The technical scheme of the invention is as follows: a processing method of double-layer gallus underwear comprises the following steps:
A. weaving cotton base cloth, mixing natural colored cotton and white cotton, blending by using a spinning machine to obtain colored cotton yarns, weaving the obtained colored cotton yarns by using a weaving machine to obtain cotton base cloth, and finally performing enzyme washing treatment to obtain a product A;
B. preparing a bonding solution, namely mixing water-based latex, synthetic latex, a latex foaming agent and anti-settling starch according to a mass ratio of 40-55: 30-45: 5-8: 5-8, adding the mixture into deionized water, mixing to form a suspension, and stirring and drying the suspension to obtain a bonding solution with the water content of 4% -6% to obtain a product B;
C. compounding the cloth, namely coating the product B between two layers of the product A by using a coating machine, wherein the coating thickness is 0.01-0.02 mm; secondly, heating the product A coated with the product B by two layers of parallel heating plates, and pre-foaming; simultaneously applying a pressure increased at the speed of 0.1MPa/min to the two heating plates until the pressure value of the two heating plates reaches 0.39 MPa-0.59 MPa, and carrying out hot-pressing foaming to obtain double-layer composite cloth and obtain a product C;
D. vacuum cooling for shaping, namely placing the product C between two shaping plates for shaping, and then carrying out vacuum cooling to obtain a product D;
E. and (5) cutting and sewing, namely cutting the product D according to a template, and then sewing by using a three-needle five-thread flat seaming machine to obtain a finished product of the double-layer suspender underwear.
In the processing method of the double-layer suspender underwear, the heating and pre-foaming temperature in the step C is 90-110 ℃, the pressure of a heating plate is 0MPa, and the heating time is 1-2 min; in the hot-pressing foaming process, the pressure of the heating plate is 0.39-0.59 MPa, the hot-pressing time is 30-60S, and the hot-pressing temperature is 90-110 ℃.
In the processing method of the double-layer suspender underwear, the vacuum cooling and shaping in the step D are that two shaping plates are utilized to shape the double-layer composite cloth, and the shaping pressure is 0.39MPa to 0.59 MPa; then the double-layer composite cloth passes through three vacuum chambers in sequence, wherein the temperature of the first vacuum chamber is 80-90 ℃ and the time is 5-10 seconds; the temperature of the second vacuum chamber is 50-70 ℃ and the time is 10-20S; the temperature of the third vacuum chamber is 10-20 ℃ and the time is 5-10S.
In the processing method of the double-layer gallus underwear, the enzyme washing treatment in the step A is to wash the cotton base cloth with water at the temperature of 75-85 ℃ for 5 times; then soaking the cotton base cloth after washing in oxalic acid solution with the temperature of 65-70 ℃ and the concentration of 15g/kg for 6-10 min; after soaking, washing with water at 60-65 deg.C for 3 times to complete enzyme washing.
In the processing method of the double-layer suspender underwear, the drying temperature in the step B is 60-80 ℃, and the drying is carried out until the water content of each 1000 ml of the adhesive liquid is 4-6%.
Compared with the prior art, the invention improves the prior double-layer suspender underwear by a weaving method, natural colored cotton and white cotton are blended to obtain colored cotton yarns, a knitting machine is utilized to obtain cotton base cloth, and then the cotton base cloth with higher comfort is obtained by an enzyme washing process; by adding the anti-precipitation starch into the adhesive liquid, the anti-precipitation starch can prevent the water-based latex and the synthetic latex from being partially solidified in the stirring and drying process to cause the phenomenon of uneven stirring, so that the stirring uniformity is improved; by means of stirring and drying, the adhesive liquid can sublimate part of water in the suspension liquid while being uniformly mixed to form adhesive liquid with water content of 4-6% and viscosity, so that the adhesive liquid can stick the cloth together; two layers of cotton base cloth products are placed between the two heating plates, and the latex foaming agent releases gas to perform pre-foaming work by utilizing the temperature of the heating plates, so that a layer of microporous structure is formed in the adhesive liquid layer, and therefore connecting points on the unit areas of the adhesive liquid layer and the two cotton base cloth products are increased; then, by applying a pressure increased at a constant speed to the heating plate, the connection between the cotton base fabrics on the two sides and the adhesive liquid layer is more stable, so that the phenomena of relative displacement between the double-layer fabrics and wrinkles on and between the fabrics are avoided, and the stability of the fabrics is improved; meanwhile, in the hot pressing process, the adhesive liquid layer can continue to foam, and at the moment, the two heating plates can limit the vertical foaming of the foamed adhesive liquid layer, so that multiple layers of overlapped arranged pores can be formed in the adhesive liquid layer; vacuum cooling is matched again, because in the vacuum environment, the boiling point of water is reduced, so that residual moisture in the adhesive layer can be quickly evaporated at low temperature, a plurality of irregular air pore channels are formed in the adhesive layer, and the ventilation effect of the double-layer composite cloth is improved. In addition, the invention also can avoid the damage of the cotton base cloth caused by rapid cooling by arranging the vacuum chambers with different temperatures, thereby reducing the generation of defective rate; through the pre-washing process, dust and impurities of the cotton base cloth can be washed away, and meanwhile, cotton yarns of the cotton base cloth can be fully expanded, so that the subsequent soaking time is shortened as much as possible, and the working efficiency is further improved; the hand feeling of the cotton base cloth is improved, the comfort of the cotton base cloth is improved, and the comfort of the underwear is improved; the drying temperature is set to be 60-80 ℃, the adhesive liquid can be preheated preliminarily, and meanwhile, the pre-foaming temperature can be buffered, so that the pre-foaming temperature rise time is reduced, and the working efficiency is further improved. Therefore, the cloth material ventilating device can improve the stability of cloth materials, and has the advantages of good cloth material ventilating effect, high cloth material comfortable sensation, high working efficiency and low production cost.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention.
Example 1. A processing method of double-layer gallus underwear comprises the following steps:
A. weaving cotton base cloth, mixing natural colored cotton and white cotton, blending by using a spinning machine to obtain colored cotton yarns, weaving the obtained colored cotton yarns by using a weaving machine to obtain cotton base cloth, and finally performing enzyme washing treatment to obtain a product A;
B. preparing a bonding solution, namely mixing water-based latex, synthetic latex, a latex foaming agent and anti-settling starch according to a mass ratio of 40-55: 30-45: 5-8: 5-8, adding the mixture into deionized water, mixing to form a suspension, and stirring and drying the suspension to obtain a bonding solution with the water content of 4% -6% to obtain a product B;
C. compounding the cloth, namely coating the product B between two layers of the product A by using a coating machine, wherein the coating thickness is 0.01-0.02 mm; secondly, heating the product A coated with the product B by two layers of parallel heating plates, and pre-foaming; simultaneously applying a pressure increased at the speed of 0.1MPa/min to the two heating plates until the pressure value of the two heating plates reaches 0.39 MPa-0.59 MPa, and carrying out hot-pressing foaming to obtain double-layer composite cloth and obtain a product C;
D. vacuum cooling for shaping, namely placing the product C between two shaping plates for shaping, and then carrying out vacuum cooling to obtain a product D;
E. and (5) cutting and sewing, namely cutting the product D according to a template, and then sewing by using a three-needle five-thread flat seaming machine to obtain a finished product of the double-layer suspender underwear.
The heating pre-foaming temperature in the step C is 90-110 ℃, the pressure of a heating plate is 0MPa, and the heating time is 1-2 min; in the hot-pressing foaming process, the pressure of a heating plate is 0.39-0.59 MPa, the hot-pressing time is 30-60S, and the hot-pressing temperature is 90-110 ℃; the vacuum cooling and shaping in the step D are to utilize two shaping plates to shape the double-layer composite cloth, wherein the shaping pressure is 0.39MPa to 0.59 MPa; then the double-layer composite cloth passes through three vacuum chambers in sequence, wherein the temperature of the first vacuum chamber is 80-90 ℃ and the time is 5-10 seconds; the temperature of the second vacuum chamber is 50-70 ℃ and the time is 10-20S; the temperature of the third vacuum chamber is 10-20 ℃ and the time is 5-10S; the enzyme washing treatment in the step A is to wash the cotton base fabric for 5 times by using water with the temperature of 75-85 ℃; then soaking the cotton base cloth after washing in oxalic acid solution with the temperature of 65-70 ℃ and the concentration of 15g/kg for 6-10 min; after soaking, washing for 3 times by using water at the temperature of 60-65 ℃ to finish enzyme washing; and the drying temperature in the step B is 60-80 ℃, and the drying is carried out until the water content of each 1000 ml of the adhesive liquid is 4-6%.
Example 2. A processing method of double-layer gallus underwear is characterized in that: the method comprises the following steps:
A. weaving cotton base cloth, mixing natural colored cotton and white cotton, blending by using a spinning machine to obtain colored cotton yarns, weaving the obtained colored cotton yarns by using a weaving machine to obtain cotton base cloth, and finally performing enzyme washing treatment to obtain a product A;
B. preparing a bonding solution, namely mixing water-based latex, synthetic latex, a latex foaming agent and anti-settling starch according to a mass ratio of 40: 45: 5: 8, adding the mixture into deionized water, mixing to form a suspension, and then stirring and drying the suspension to obtain a bonding solution with the water content of 4% to obtain a product B;
C. compounding the cloth, namely coating the product B between two layers of the product A by using a coating machine, wherein the coating thickness is 0.01 mm; secondly, heating the product A coated with the product B by two layers of parallel heating plates, and pre-foaming; simultaneously applying a pressure increased at the speed of 0.1MPa/min to the two heating plates until the pressure value of the two heating plates reaches 0.39MPa, and carrying out hot-pressing foaming to obtain double-layer composite cloth and obtain a product C;
D. vacuum cooling for shaping, namely placing the product C between two shaping plates for shaping, and then carrying out vacuum cooling to obtain a product D;
E. and (5) cutting and sewing, namely cutting the product D according to a template, and then sewing by using a three-needle five-thread flat seaming machine to obtain a finished product of the double-layer suspender underwear.
The heating pre-foaming temperature in the step C is 110 ℃, the pressure of a heating plate is 0MPa, and the heating time is 1 min; in the hot-pressing foaming process, the pressure of a heating plate is 0.39MPa, the hot-pressing time is 60S, and the hot-pressing temperature is 110 ℃; the vacuum cooling and shaping in the step D are to utilize two shaping plates to shape the double-layer composite cloth, wherein the shaping pressure is 0.39 MPa; then, the double-layer composite cloth passes through three vacuum chambers in sequence, wherein the temperature of the first vacuum chamber is 90 ℃ and the time is 5S; the temperature of the second vacuum chamber is 70 ℃ and the time is 10S; the temperature of the third vacuum chamber is 20 ℃ and the time is 5S; the enzyme washing treatment in the step A is to wash the cotton base cloth with water at the temperature of 85 ℃ for 5 times; then soaking the washed cotton base cloth in oxalic acid solution with the temperature of 70 ℃ and the concentration of 15g/kg for 6 min; after soaking, washing for 3 times by using water at the temperature of 65 ℃ to finish enzyme washing; and the drying temperature in the step B is 80 ℃, and the drying is carried out until the water content of the adhesive liquid per 1000 ml is 4%.
Example 3. A processing method of double-layer gallus underwear is characterized in that: the method comprises the following steps:
A. weaving cotton base cloth, mixing natural colored cotton and white cotton, blending by using a spinning machine to obtain colored cotton yarns, weaving the obtained colored cotton yarns by using a weaving machine to obtain cotton base cloth, and finally performing enzyme washing treatment to obtain a product A;
B. preparing a bonding solution, namely mixing water-based latex, synthetic latex, a latex foaming agent and anti-settling starch according to a mass ratio of 55: 30: 8: 5, adding the mixture into deionized water, mixing to form a suspension, and then stirring and drying the suspension to obtain a bonding solution with the water content of 6% to obtain a product B;
C. compounding the cloth, namely coating the product B between two layers of the product A by using a coating machine, wherein the coating thickness is 0.015 mm; secondly, heating the product A coated with the product B by two layers of parallel heating plates, and pre-foaming; simultaneously applying a pressure increased at the speed of 0.1MPa/min to the two heating plates until the pressure value of the two heating plates reaches 0.59MPa, and carrying out hot-pressing foaming to obtain double-layer composite cloth and obtain a product C;
D. vacuum cooling for shaping, namely placing the product C between two shaping plates for shaping, and then carrying out vacuum cooling to obtain a product D;
E. and (5) cutting and sewing, namely cutting the product D according to a template, and then sewing by using a three-needle five-thread flat seaming machine to obtain a finished product of the double-layer suspender underwear.
The heating pre-foaming temperature in the step C is 90 ℃, the pressure of a heating plate is 0MPa, and the heating time is 2 min; in the hot-pressing foaming process, the pressure of a heating plate is 0.59MPa, the hot-pressing time is 30S, and the hot-pressing temperature is 90 ℃; the vacuum cooling and shaping in the step D are to utilize two shaping plates to shape the double-layer composite cloth, wherein the shaping pressure is 0.39MPa to 0.59 MPa; then, the double-layer composite cloth passes through three vacuum chambers in sequence, wherein the temperature of the first vacuum chamber is 80 ℃, and the time is 10S; the temperature of the second vacuum chamber is 50 ℃ and the time is 20S; the temperature of the third vacuum chamber is 10 ℃, and the time is 10S; the enzyme washing treatment in the step A is to wash the cotton base cloth with water at the temperature of 75 ℃ for 5 times; then soaking the washed cotton base cloth in oxalic acid solution with the temperature of 65 ℃ and the concentration of 15g/kg for 10 min; after soaking, washing with water at 60 ℃ for 3 times to finish enzyme washing; and the drying temperature in the step B is 60 ℃, and the drying is carried out until the water content of the adhesive liquid per 1000 ml is 6%.
Claims (5)
1. A processing method of double-layer gallus underwear is characterized by comprising the following steps:
A. weaving cotton base cloth, mixing natural colored cotton and white cotton, blending by using a spinning machine to obtain colored cotton yarns, weaving the obtained colored cotton yarns by using a weaving machine to obtain cotton base cloth, and finally performing enzyme washing treatment to obtain a product A;
B. preparing a bonding solution, namely mixing water-based latex, synthetic latex, a latex foaming agent and anti-settling starch according to a mass ratio of 40-55: 30-45: 5-8: 5-8, adding the mixture into deionized water, mixing to form a suspension, and stirring and drying the suspension to obtain a bonding solution with the water content of 4% -6% to obtain a product B;
C. compounding the cloth, namely coating the product B between two layers of the product A by using a coating machine, wherein the coating thickness is 0.01-0.02 mm; secondly, heating the product A coated with the product B by two layers of parallel heating plates, and pre-foaming; simultaneously applying a pressure increased at the speed of 0.1MPa/min to the two heating plates until the pressure value of the two heating plates reaches 0.39 MPa-0.59 MPa, and carrying out hot-pressing foaming to obtain double-layer composite cloth and obtain a product C;
D. vacuum cooling for shaping, namely placing the product C between two shaping plates for shaping, and then carrying out vacuum cooling to obtain a product D;
E. and (5) cutting and sewing, namely cutting the product D according to a template, and then sewing by using a three-needle five-thread flat seaming machine to obtain a finished product of the double-layer suspender underwear.
2. The method of manufacturing a double-layered halter top underwear according to claim 1, wherein: the heating pre-foaming temperature in the step C is 90-110 ℃, the pressure of a heating plate is 0MPa, and the heating time is 1-2 min; in the hot-pressing foaming process, the pressure of the heating plate is 0.39-0.59 MPa, the hot-pressing time is 30-60S, and the hot-pressing temperature is 90-110 ℃.
3. The method of manufacturing a double-layered halter top underwear according to claim 1, wherein: the vacuum cooling and shaping in the step D are to utilize two shaping plates to shape the double-layer composite cloth, wherein the shaping pressure is 0.39MPa to 0.59 MPa; then the double-layer composite cloth passes through three vacuum chambers in sequence, wherein the temperature of the first vacuum chamber is 80-90 ℃ and the time is 5-10 seconds; the temperature of the second vacuum chamber is 50-70 ℃ and the time is 10-20S; the temperature of the third vacuum chamber is 10-20 ℃ and the time is 5-10S.
4. The method of manufacturing a double-layered halter top underwear according to claim 1, wherein: the enzyme washing treatment in the step A is to wash the cotton base fabric for 5 times by using water with the temperature of 75-85 ℃; then soaking the cotton base cloth after washing in oxalic acid solution with the temperature of 65-70 ℃ and the concentration of 15g/kg for 6-10 min; after soaking, washing with water at 60-65 deg.C for 3 times to complete enzyme washing.
5. The method of manufacturing a double-layered halter top undergarment according to any of claims 1 to 4 wherein: and the drying temperature in the step B is 60-80 ℃, and the drying is carried out until the water content of each 1000 ml of the adhesive liquid is 4-6%.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010126343.8A CN111150124A (en) | 2020-02-28 | 2020-02-28 | Processing method of double-layer sling underwear |
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| CN202010126343.8A CN111150124A (en) | 2020-02-28 | 2020-02-28 | Processing method of double-layer sling underwear |
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| CN114504154A (en) * | 2022-02-17 | 2022-05-17 | 北京电子科技职业学院 | Cutting method of Chinese style Tang style clothing |
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Application publication date: 20200515 |
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