CN111146147B - Semiconductor device integrated structure and method - Google Patents
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- H01L23/532—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body characterised by the materials
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Abstract
Description
技术领域technical field
本发明涉及半导体器件制造领域,尤其涉及一种半导体器件集成结构及方法。The invention relates to the field of semiconductor device manufacturing, in particular to an integrated structure and method of a semiconductor device.
背景技术Background technique
随着半导体功率器件市场需求的发展,超小、超薄芯片,3D堆叠小外形高集成度封装是发展的趋势。With the development of market demand for semiconductor power devices, ultra-small and ultra-thin chips, 3D stacked small-profile and high-integration packages are the development trend.
其中,3D封装是指在不改变封装体尺寸的前提下,在同一个封装体内于垂直方向叠放两个以上芯片的封装技术。在尺寸和重量方面,3D设计替代单芯片封装缩小了器件尺寸、减轻了重量。与传统封装相比,使用3D技术可缩短尺寸、减轻重量达40-50倍;在速度方面,3D技术节约的功率可使3D元件以每秒更快的转换速度运转而不增加能耗,寄生性电容和电感得以降低;3D封装更有效的利用了硅片的有效区域。Among them, 3D packaging refers to a packaging technology in which two or more chips are stacked vertically in the same package without changing the size of the package. In terms of size and weight, 3D design instead of single-chip packaging reduces device size and weight. Compared with traditional packaging, the use of 3D technology can reduce the size and weight by 40-50 times; in terms of speed, the power saved by 3D technology can make 3D components operate at a faster switching speed per second without increasing energy consumption, parasitic Capacitance and inductance can be reduced; 3D packaging more effectively utilizes the effective area of the silicon chip.
封装的一个设计难点在于实现芯片的堆叠。DAF(Die Attach Film)是在半导体封装工序中用于连接半导体芯片与封装基板、芯片与芯片的超薄型薄膜黏合剂,凭借其卓越的可信性及方便的工序性,可以实现半导体封装的积层化、薄型化。One of the design difficulties of packaging is to realize the stacking of chips. DAF (Die Attach Film) is an ultra-thin film adhesive used to connect semiconductor chips and packaging substrates, chips and chips in the semiconductor packaging process. With its excellent reliability and convenient process, it can realize semiconductor packaging. Lamination and thinning.
在封装制造过程中和应用环境中,在集成电路器件薄膜之间可能引起应力。例如,可能因为集成电路器件中不同膜层之间不同的材料性质而发生应力。此时,断裂(crack)可能在集成电路器件内开始传播,以消减该应力。这种断裂可能导致电气故障或功能失效,进而影响制造成品率和可靠性。为了增加成品率,防止由于应力而出现的断裂的发生和传播是必要的。Stress can be induced between thin films of integrated circuit devices during package fabrication and in the application environment. For example, stress may occur due to different material properties between different layers in an integrated circuit device. At this point, cracks may start to propagate within the integrated circuit device to relieve the stress. This fracture can lead to electrical failure or functional failure, which can affect manufacturing yield and reliability. In order to increase yield, it is necessary to prevent the occurrence and propagation of cracks due to stress.
封装工艺中,通孔是半导体器件中的常见结构,通孔开在电介质层中,贯穿DAF膜层,一般用于RDL重布线后实现多个器件之间的导电连通,使得多个器件成为一个功能整体。In the packaging process, the via hole is a common structure in semiconductor devices. The via hole is opened in the dielectric layer and penetrates the DAF film layer. It is generally used to realize the conductive connection between multiple devices after RDL rewiring, so that multiple devices become one Functional whole.
但是当介质层下层存在DAF等有机膜的时候,在后续加工晶圆受热的情况下,由于热膨胀系数的差异,有机膜层热膨胀系数更大导致体积变化更大,会对上层介质膜层产生力的作用。为了缓解应力,上层介质膜层容易出现断裂。尤其是两个通孔位置比较相近的时候,上层介质膜层更易出现断裂。However, when there is an organic film such as DAF in the lower layer of the dielectric layer, when the subsequent processing wafer is heated, due to the difference in thermal expansion coefficient, the organic film layer has a larger thermal expansion coefficient, resulting in a greater volume change, which will generate a force on the upper dielectric film layer. role. In order to relieve the stress, the upper dielectric film layer is prone to fracture. Especially when the positions of the two through holes are relatively close, the upper dielectric film is more likely to break.
因此,如何解决有机膜层上方介质层中通孔引起的膜层断裂问题,是目前研究的课题。Therefore, how to solve the problem of film layer breakage caused by through holes in the dielectric layer above the organic film layer is a subject of current research.
发明内容Contents of the invention
本发明的目的在于提供一种半导体器件集成结构及方法,解决有机膜层上方的介质层通孔引起的膜层断裂问题。The object of the present invention is to provide a semiconductor device integration structure and method, which can solve the problem of film layer breakage caused by the through hole of the dielectric layer above the organic film layer.
为了实现上述目的,本发明提供了一种半导体器件集成方法,包括:In order to achieve the above object, the present invention provides a semiconductor device integration method, comprising:
提供第一结构,所述第一结构从上至下包括:第一介质层、第一有机膜层、基板,所述基板中嵌设有多个第二电子器件;A first structure is provided, and the first structure includes from top to bottom: a first dielectric layer, a first organic film layer, and a substrate, and a plurality of second electronic devices are embedded in the substrate;
定义通孔及通孔外周设定范围的区域为第一区域,去除所述第一区域的所述第一介质层;Defining the through hole and the area of the set range around the through hole as the first area, removing the first dielectric layer in the first area;
在所述第一区域形成第二有机膜层,所述第二有机膜层的热膨胀系数介于所述第一介质层与所述第一有机膜层之间,所述第二有机膜层的柔性大于所述第一介质层的柔性;A second organic film layer is formed in the first region, the thermal expansion coefficient of the second organic film layer is between the first dielectric layer and the first organic film layer, and the second organic film layer has a thermal expansion coefficient between the first dielectric layer and the first organic film layer. the flexibility is greater than the flexibility of the first dielectric layer;
形成通孔,贯穿所述第二有机膜层和所述第一有机膜层,所述通孔的底部暴露出所述第二电子器件;forming a through hole through the second organic film layer and the first organic film layer, and the bottom of the through hole exposes the second electronic device;
在所述通孔中形成导电插塞,所述导电插塞连接所述第二电子器件。Conductive plugs are formed in the through holes, the conductive plugs are connected to the second electronic device.
本发明还提供了一种半导体器件集成结构,所述集成结构从上至下依次包括:The present invention also provides an integrated structure of semiconductor devices, the integrated structure includes from top to bottom:
第一介质层以及嵌设于所述第一介质层中的多个第一电子器件;a first dielectric layer and a plurality of first electronic devices embedded in the first dielectric layer;
第二有机膜层,位于所述第一介质层之间;a second organic film layer located between the first dielectric layers;
第一有机膜层,位于所述第一介质层、所述第二有机膜层下表面,所述第二有机膜层的热膨胀系数介于所述第一介质层与所述第一有机膜层之间,所述第二有机膜层的柔性大于所述第一介质层的柔性;The first organic film layer is located on the lower surface of the first dielectric layer and the second organic film layer, and the thermal expansion coefficient of the second organic film layer is between the first dielectric layer and the first organic film layer. Between, the flexibility of the second organic film layer is greater than the flexibility of the first dielectric layer;
基板,位于所述第一有机膜层下表面,所述基板中嵌设有多个第二电子器件;a substrate, located on the lower surface of the first organic film layer, and a plurality of second electronic devices are embedded in the substrate;
导电结构,所述导电结构穿过所述第二有机膜层、第一有机膜层连接所述第一电子器件和所述第二电子器件。A conductive structure, the conductive structure connects the first electronic device and the second electronic device through the second organic film layer and the first organic film layer.
本发明的有益效果在于:将原来通孔外周的与下方第一有机膜层热膨胀系数相差较大的第一介质层替换为与第一有机膜层热膨胀系数接近的第二有机膜层,且第二有机膜层的柔性大于第一介质层的柔性。在受热的情况下,相较于第一介质层,第二有机膜层不易产生应力,减少了第一介质膜层出现断裂的问题,尤其是相邻的两个通孔位置比较接近时,通孔附近的第一介质膜层断裂的问题。The beneficial effect of the present invention is that the first dielectric layer on the outer periphery of the through hole is replaced with the second organic film layer whose thermal expansion coefficient is close to that of the first organic film layer, and the second organic film layer The flexibility of the second organic film layer is greater than that of the first dielectric layer. In the case of heat, compared with the first dielectric layer, the second organic film layer is not easy to generate stress, which reduces the problem of fracture of the first dielectric film layer, especially when the positions of two adjacent through holes are relatively close, through Problems with cracking of the first dielectric film layer near the hole.
附图说明Description of drawings
图1为本发明一实施例的一种半导体器件的集成方法的步骤流程图。FIG. 1 is a flow chart of the steps of a semiconductor device integration method according to an embodiment of the present invention.
图2至图14本本发明一实施例中半导体器件的集成方法在制造过程中不同步骤相对应的结构示意图。2 to 14 are structural schematic diagrams corresponding to different steps in the manufacturing process of the semiconductor device integration method in an embodiment of the present invention.
图15为本发明一实施例的一种半导体器件的集成结构的示意图。FIG. 15 is a schematic diagram of an integrated structure of a semiconductor device according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
10-基板;11-第二电子器件;20-第一有机膜层;30-第一介质层;31-第一电子器件;32-第二有机膜层;33-通孔;331-第一孔洞;332-第二孔洞;34-导电插塞;35-导电结构;101-第一衬底;102-器件晶圆。10-substrate; 11-second electronic device; 20-first organic film layer; 30-first dielectric layer; 31-first electronic device; 32-second organic film layer; 33-through hole; 331-first hole; 332—second hole; 34—conductive plug; 35—conductive structure; 101—first substrate; 102—device wafer.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步详细说明。根据下面的说明和附图,本发明的优点和特征将更清楚,然而,需说明的是,本发明技术方案的构思可按照多种不同的形式实施,并不局限于在此阐述的特定实施例。附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. According to the following description and accompanying drawings, the advantages and characteristics of the present invention will be clearer, however, it should be noted that the concept of the technical solution of the present invention can be implemented in many different forms, and is not limited to the specific implementation set forth herein. example. The drawings are all in very simplified form and use imprecise scales, and are only used to facilitate and clearly assist the purpose of illustrating the embodiments of the present invention.
应当明白,当元件或层被称为“在...上”、“与...相邻”、“连接到”或“耦合到”其它元件或层时,其可以直接地在其它元件或层上、与之相邻、连接或耦合到其它元件或层,或者可以存在居间的元件或层。相反,当元件被称为“直接在...上”、“与...直接相邻”、“直接连接到”或“直接耦合到”其它元件或层时,则不存在居间的元件或层。应当明白,尽管可使用术语第一、第二、第三等描述各种元件、部件、区、层和/或部分,这些元件、部件、区、层和/或部分不应当被这些术语限制。这些术语仅仅用来区分一个元件、部件、区、层或部分与另一个元件、部件、区、层或部分。因此,在不脱离本发明教导之下,下面讨论的第一元件、部件、区、层或部分可表示为第二元件、部件、区、层或部分。It will be understood that when an element or layer is referred to as being "on," "adjacent," "connected to" or "coupled to" another element or layer, it can be directly on the other element or layer. A layer may be on, adjacent to, connected to, or coupled to other elements or layers, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly adjacent to," "directly connected to," or "directly coupled to" another element or layer, there are no intervening elements or layers present. layer. It will be understood that, although the terms first, second, third etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
空间关系术语例如“在...下”、“在...下面”、“下面的”、“在...之下”、“在...之上”、“上面的”等,在这里可为了方便描述而被使用从而描述图中所示的一个元件或特征与其它元件或特征的关系。应当明白,除了图中所示的取向以外,空间关系术语意图还包括使用和操作中的器件的不同取向。例如,如果附图中的器件翻转,然后,描述为“在其它元件下面”或“在其之下”或“在其下”元件或特征将取向为在其它元件或特征“上”。因此,示例性术语“在...下面”和“在...下”可包括上和下两个取向。器件可以另外地取向(旋转90度或其它取向)并且在此使用的空间描述语相应地被解释。Spatial terms such as "below", "below", "below", "under", "on", "above", etc., in This may be used for convenience of description to describe the relationship of one element or feature to other elements or features shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements or features described as "below" or "beneath" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary terms "below" and "beneath" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatial descriptors used herein interpreted accordingly.
在此使用的术语的目的仅在于描述具体实施例并且不作为本发明的限制。在此使用时,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。还应明白术语“组成”和/或“包括”,当在该说明书中使用时,确定所述特征、整数、步骤、操作、元件和/或部件的存在,但不排除一个或更多其它的特征、整数、步骤、操作、元件、部件和/或组的存在或添加。在此使用时,术语“和/或”包括相关所列项目的任何及所有组合。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a", "an" and "the/the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the terms "consists of" and/or "comprising", when used in this specification, identify the presence of stated features, integers, steps, operations, elements and/or parts, but do not exclude one or more other Presence or addition of features, integers, steps, operations, elements, parts and/or groups. As used herein, the term "and/or" includes any and all combinations of the associated listed items.
如果本文的方法包括一系列步骤,且本文所呈现的这些步骤的顺序并非必须是可执行这些步骤的唯一顺序,且一些的步骤可被省略和/或一些本文未描述的其他步骤可被添加到该方法。若某附图中的构件与其他附图中的构件相同,虽然在所有附图中都可轻易辨认出这些构件,但为了使附图的说明更为清楚,本说明书不会将所有相同构件的标号标于每一图中。If the methods herein comprise a series of steps, the order of these steps presented herein is not necessarily the only order in which the steps can be performed, and some steps may be omitted and/or some other steps not described herein may be added to the this method. If the components in a certain drawing are the same as those in other drawings, although these components can be easily identified in all the drawings, in order to make the description of the drawings clearer, this specification will not use all the same components Reference numerals are indicated in each figure.
本发明一实施例提供了一种半导体器件集成方法,请参考图1,图1为本发明一实施例中一种半导体器件集成方法的步骤流程图,所述集成方法包括:An embodiment of the present invention provides a semiconductor device integration method. Please refer to FIG. 1. FIG. 1 is a flow chart of the steps of a semiconductor device integration method in an embodiment of the present invention. The integration method includes:
S01:提供第一结构,所述第一结构从上至下包括:第一介质层、第一有机膜层、基板,所述第一介质层中嵌设有多个第一电子器件,所述基板中嵌设有多个第二电子器件;S01: Provide a first structure, the first structure includes from top to bottom: a first dielectric layer, a first organic film layer, and a substrate, a plurality of first electronic devices are embedded in the first dielectric layer, the A plurality of second electronic devices are embedded in the substrate;
S02:定义至少包括相邻的两个通孔、及两个通孔外周设定范围的区域为第一区域,去除所述第一区域的所述第一介质层;S02: Define an area including at least two adjacent through holes and a set range around the two through holes as a first area, and remove the first dielectric layer in the first area;
S03:在所述第一区域形成第二有机膜层,所述第二有机膜层的热膨胀系数介于所述第一介质层与所述第一有机膜层之间,所述第二有机膜层的柔性大于所述第一介质层的柔性;S03: Form a second organic film layer in the first region, the thermal expansion coefficient of the second organic film layer is between the first dielectric layer and the first organic film layer, and the second organic film layer the flexibility of the layer is greater than the flexibility of the first dielectric layer;
S04:形成通孔,贯穿所述第二有机膜层和所述第一有机膜层,所述通孔的底部暴露出所述第二电子器件;S04: forming a through hole, penetrating through the second organic film layer and the first organic film layer, the bottom of the through hole exposing the second electronic device;
S05:在所述通孔中形成导电插塞,所述导电插塞连接所述第二电子器件。S05: Form a conductive plug in the through hole, where the conductive plug is connected to the second electronic device.
下面请参考图2至图14对所述半导体器件集成方法进行阐述。图2至图6是本发明半导体器件集成方法一实施例中各步骤对应的结构示意图。Please refer to FIG. 2 to FIG. 14 below to describe the semiconductor device integration method. 2 to 6 are structural schematic diagrams corresponding to each step in an embodiment of the semiconductor device integration method of the present invention.
参考图2,提供第一结构,所述第一结构从上至下包括:第一介质层30、第一有机膜层20、基板10,所述第一介质层30中嵌设有多个第一电子器件31,所述基板10中嵌设有多个第二电子器件11。Referring to FIG. 2 , a first structure is provided. The first structure includes from top to bottom: a
所述第一介质层30的材质包括氮化硅或二氧化硅,二氧化硅的热膨胀系数约0.5ppm,氮化硅的热膨胀系数约3ppm。所述第一有机膜层20的材质包括聚氯乙烯、丙烯酸酯、干膜或聚酰亚胺,所述第一有机膜层20的热膨胀系数为40-50ppm。根据以上数据可知,第一介质层30和第一有机膜层20的热膨胀系数差距较大。由于两者的热膨胀系数的差别,所述第一结构在受热的情况下,第一有机膜层20对第一介质层30产生应力,第一介质层30为了缓解应力容易产生断裂,尤其是当第一介质层30较薄,第一有机膜层20较厚时,第一介质层30更容易出现断裂。当第一介质层30中形成有通孔时,断裂的区域通常位于通孔外周,当形成有多个通孔时,相邻两个通孔之间的第一介质层30所在的位置容易出现断裂,尤其是两个通孔位置比较接近时,通孔附近的第一介质层30更容易发生断裂。The material of the
本实施例中,基板10为器件晶圆,第二电子器件11位于器件晶圆内部。第二电子器件包括二极管、三极管、电阻、电容等,第一电子器件31包括各种具有一定功能的芯片。In this embodiment, the
参考图3和图4,定义至少包括相邻的两个通孔33、及两个通孔33外周设定范围的区域为第一区域(虚线框中的区域),去除所述第一区域的所述第一介质层30。With reference to Fig. 3 and Fig. 4, define at least two adjacent through-
所述第一区域为通孔33和通孔33外周的第一介质层11容易发生断裂的区域范围,第一区域范围的大小和通孔33的大小、两个通孔33之间的距离、第一介质层30的厚度、第一有机膜层20的厚度有关系。可以根据实际情况设置。一般情况下,第一区域的边界距离所述通孔33的边缘不小于通孔33的直径的三分之一,如为通孔33的半径。参照图3,本实施例中第一区域为一整体的区域,包括两个通孔33所在的区域、通孔33外周、两个通孔33之间的区域。参照图4,在另一个实施例中,第一区域分为独立的两部分,每部分以通孔33为中心,外边界距离通孔33的边缘不小于通孔33的直径的三分之一,如为通孔33的半径。本实施例以两个通孔进行说明,应该理解,对于多个通孔的情形,第一区域可以为一个整体,或者分为独立的部分,每个独立的部分可以包括1个或多个通孔。第一区域的形状并不做限定,可以为圆形或多边形。The first area is the through
参考图5,在所述第一区域形成第二有机膜层32,所述第二有机膜层32的热膨胀系数介于所述第一介质层30与所述第一有机膜层20之间。Referring to FIG. 5 , a second
本实施例中,在所述第一区域形成第二有机膜层32的方法包括:在所述第一区域、所述第一介质层30的上表面旋涂第二有机材料,对所述第二有机材料进行曝光、显影,去除第一区域外的第二有机材料,形成位于所述第一区域的所述第二有机膜层32。第二有机膜层32的材质包括聚酰亚胺或聚对苯撑苯并二噁唑,所述第二有机膜层32的热膨胀系数可调性较大,一般大于10ppm,相较于第一介质层30,第二有机膜层32的热膨胀系数与第一有机膜层20相近。在外界温度变化时,第二有机膜层32与第一有机膜层20之间不易出现形变和应力,另外第二有机膜层32的柔性大于第一介质层30的柔性。当受到应力时,第二有机膜层32不易产生断裂。在本实施例中,去除第一区域外的第二有机材料后,还包括对第一区域的有机材料的表面进行平坦化工艺,使第二有机膜层32的表面和第一介质层30的表面齐平。In this embodiment, the method for forming the second
参考图6,形成通孔33,贯穿所述第二有机膜层32和所述第一有机膜层20,所述通孔33的底部暴露出所述第二电子器件11。Referring to FIG. 6 , a through
形成所述通孔33的方法包括:激光打孔、机械打孔、刻蚀工艺或光刻工艺。The method of forming the through
本实施例中,第一有机膜层20和第二有机膜层32的材料相同,均为聚酰亚胺,可以通过一次刻蚀工艺,形成通孔33。具体地,采用的刻蚀气体为氩气、氧气和氟化碳的混合气体,设定的温度范围为15-25摄氏度,压力为8-12mTorr。需要说明的是,通常情况下由于第一有机膜层20和第二有机膜层32均有有机材料,化学构成相似,均以碳氢氧氮为主要元素,即使两者不是同一种材料,也可以采用同样的刻蚀气体进行刻蚀。不需要进行两次刻蚀工艺分别刻蚀第一有机膜层20和第二有机膜层32。当然,当两者的材料差别较大,需要用到不同刻蚀气体时,也可以分两步刻蚀。In this embodiment, the first
参考图7,在另一个实施例中,采用光刻(曝光、显影)工艺和刻蚀工艺相结合的方法形成通孔33。具体地,在形成第二有机膜层32时(在去除第一区域外的有机材料时)或形成第二有机膜层32后,通过对第二有机膜层32进行曝光、显影工艺,在第二有机膜层32上形成第一孔洞331,所述第一孔洞331位于第二电子器件11上方,暴露出所述第一有机膜层20。参考图8,再通过刻蚀工艺去除所述第一孔洞331下方的所述第一有机膜层20,形成第二孔洞332,所述第二孔洞332暴露出所述第二电子器件11,所述第一孔洞331和所述第二孔洞332共同构成所述通孔33。Referring to FIG. 7 , in another embodiment, the through
参考图9,在所述通孔33中形成导电插塞34,所述导电插塞34连接所述第二电子器件11。Referring to FIG. 9 , a
形成导电插塞34的方法包括:通过蒸镀或磁控溅射工艺在第二有机膜层32、通孔33、第一介质层30的上表面沉积导电薄膜,导电薄膜的材质可以为钼(Mo)、铝(Al)、铜(Cu)、钨(W)、钽(Ta)、铂(Pt)、钌(Ru)、铑(Rh)、铱(Ir)、铬(Cr)、钛(Ti)、金(Au)、锇(Os)、铼(Re)、钯(Pd)、铂金、镍等金属中一种制成或由上述合金制成。通过机械研磨或CMP工艺,去除通孔33外部的导电薄膜,通孔33内部的导电薄膜构成导电插塞34。The method for forming the
本实施例中,所述基板10为器件晶圆,形成所述第一结构包括:In this embodiment, the
参考图10,提供第一衬底101,在所述第一衬底101表面上方形成所述第一电子器件31。Referring to FIG. 10 , a
第一衬底101的材料可以为硅(Si)、锗(Ge)、锗硅(SiGe)、碳硅(SiC)、碳锗硅(SiGeC)、砷化铟(InAs)、砷化镓(GaAs)、磷化铟(InP)或者其它III/V化合物半导体,也可为氧化铝等的陶瓷基板、石英或玻璃基板等。将第一电子器件31临时键合在第一衬底101的表面,第一电子器件31包括各种具有一定功能的芯片。The material of the
参考图11,形成第一介质层30,所述第一介质层30覆盖所述第一衬底101、并使所述第一电子器件31完全嵌入所述第一介质层30中。Referring to FIG. 11 , a
通过化学气相沉积或物理气相沉积的方法在第一衬底101的表面形成第一介质层30,第一介质层30将第一电子器件31包裹其中。第一介质层30的材料可以为二氧化硅、氮化硅。The
参考图12,提供器件晶圆102,所述器件晶圆102内形成有所述第二电子器件11。Referring to FIG. 12 , a
第二电子器件11包括有源器件和无源器件,如二极管、三极管、电阻、电容等。The second
参考图13,提供所述第一有机膜层20,将所述第一介质层30与所述器件晶圆102粘合。Referring to FIG. 13 , the first
将第一有机膜层20覆盖在器件晶圆102的表面,再将第一介质层30朝向第一有机膜层20,所述第一介质层30与所述器件晶圆102通过第一有机膜层20粘合在一起,第一有机膜层20的材料参照前文。The first
参考图14,去除所述第一衬底102。Referring to FIG. 14, the
本实施例中,通过机械研磨的方式去除第一衬底102,其他实施例中还可以通过CMP的方式去除第一衬底102。In this embodiment, the
在另一个实施例中,所述基板10为器件晶圆,还可以通过以下步骤形成所述第一结构。以下简述主要步骤,具体细节请参照上一实施例。主要步骤如下:In another embodiment, the
S11:提供所述器件晶圆,所述器件晶圆内形成有所述第二电子器件;S11: providing the device wafer, in which the second electronic device is formed;
S12:在所述器件晶圆的上表面形成所述第一有机膜层;S12: forming the first organic film layer on the upper surface of the device wafer;
S13:在所述第一有机膜层的上表面粘贴所述第一电子器件;S13: paste the first electronic device on the upper surface of the first organic film layer;
S14:形成所述第一介质层,覆盖所述第一有机膜层,并使所述第一电子器件完全嵌入所述第一介质层中。S14: forming the first dielectric layer, covering the first organic film layer, and fully embedding the first electronic device in the first dielectric layer.
本发明一实施例还提供了一种半导体器件集成结构,图15示出了根据本发明一实施例的一种半导体器件集成结构,请参照图15,半导体器件集成结构从上至下依次包括:An embodiment of the present invention also provides an integrated structure of a semiconductor device. FIG. 15 shows an integrated structure of a semiconductor device according to an embodiment of the present invention. Please refer to FIG. 15. The integrated structure of a semiconductor device includes from top to bottom:
第一介质层30,以及嵌设于所述第一介质层30中的多个第一电子器件31;A
第二有机膜层32,位于所述第一介质层30之间;The second
第一有机膜层20,位于所述第一介质层30、所述第二有机膜层32下表面,所述第二有机膜层32的热膨胀系数介于所述第一介质层30与所述第一有机膜层20之间,第二有机膜层32的柔性大于所述第一介质层30;The first
基板10,位于所述第一有机膜层20下表面,所述基板10中嵌设有多个第二电子器件11;a
导电结构35,所述导电结构35穿过所述第二有机膜层35、第一有机膜层20连接所述第一电子器件31和所述第二电子器件11。The
导电结构35包括贯穿第一有机膜层20和第二有机膜层32的导电插塞,以及连接导电插塞的互连线。所述互连线与第一电子器件31连接,所述导电插塞与第二电子器件11电连接。本实施例中,第二有机膜层32设置于导电插塞外周所在区域的上方,且第二有机膜层32的外边缘距离导电插塞的外边缘不小于导电插塞直径的三分之一,如为导电插塞的半径。第二有机膜层32可以为一整体,整体内部至少包括两个导电插塞,或者第二有机膜层32包括多个相互隔离的独立部分,每个独立部分至少包括一个导电插塞。The
所述第二有机膜层的材质包括:聚酰亚胺或聚对苯撑苯并二恶唑,所述第二有机膜层的热膨胀系数大于10ppm。所述第一有机膜层的材质包括:聚氯乙烯、丙烯酸酯、干膜或聚酰亚胺,所述第一有机膜的热膨胀系数约40-50ppm所述第一介质层的材料包括氮化硅或二氧化硅,氮化硅的热膨胀系数约3ppm,二氧化硅的热膨胀系数约0.5ppm。本实施例中,所述基板10为器件晶圆,所述第二电子器件11位于所述器件晶圆的内部。The material of the second organic film layer includes: polyimide or poly-p-phenylenebenzobisoxazole, and the coefficient of thermal expansion of the second organic film layer is greater than 10 ppm. The material of the first organic film layer includes: polyvinyl chloride, acrylate, dry film or polyimide, and the thermal expansion coefficient of the first organic film is about 40-50ppm. The material of the first dielectric layer includes nitride Silicon or silicon dioxide, the thermal expansion coefficient of silicon nitride is about 3ppm, and the thermal expansion coefficient of silicon dioxide is about 0.5ppm. In this embodiment, the
需要说明的是,本说明书中的各个实施例均采用相关的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于结构实施例而言,由于其基本相似于方法实施例,所以描述的比较简单,相关之处参见方法实施例的部分说明即可。It should be noted that each embodiment in this specification is described in a related manner, the same and similar parts of each embodiment can be referred to each other, each embodiment focuses on the differences from other embodiments . In particular, for the structural embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and for relevant parts, please refer to the part of the description of the method embodiments.
上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention. Any changes and modifications made by those of ordinary skill in the field of the present invention based on the above disclosures shall fall within the protection scope of the claims.
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