CN111117789A - Engine carbon deposition cleaning agent and preparation method thereof - Google Patents

Engine carbon deposition cleaning agent and preparation method thereof Download PDF

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CN111117789A
CN111117789A CN201911419160.9A CN201911419160A CN111117789A CN 111117789 A CN111117789 A CN 111117789A CN 201911419160 A CN201911419160 A CN 201911419160A CN 111117789 A CN111117789 A CN 111117789A
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carbon deposition
engine
carbon
cleaning agent
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郑俊明
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Dongguan City Huachang Electrical And Mechanical Technology Co ltd
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Dongguan City Huachang Electrical And Mechanical Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66Non-ionic compounds
    • C11D1/662Carbohydrates or derivatives
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/042Acids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/046Salts
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/12Water-insoluble compounds
    • C11D3/14Fillers; Abrasives ; Abrasive compositions; Suspending or absorbing agents not provided for in one single group of C11D3/12; Specific features concerning abrasives, e.g. granulometry or mixtures
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
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    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
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    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3749Polyolefins; Halogenated polyolefins; Natural or synthetic rubber; Polyarylolefins or halogenated polyarylolefins
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    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3753Polyvinylalcohol; Ethers or esters thereof
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/381Microorganisms
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/14Hard surfaces
    • C11D2111/20Industrial or commercial equipment, e.g. reactors, tubes or engines

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Abstract

The invention relates to the technical field of engine cleaning agents, in particular to a carbon deposition cleaning agent for an engine, which comprises the following raw materials in parts by weight: 10-20 parts of surfactant, 1-10 parts of carbon deposition microbial inoculum particles, 1-5 parts of compatilizer, 1-5 parts of active additive, 2-12 parts of friction agent and 20-60 parts of base oil, and the surfactant is used for chemical emulsification to loosen the carbon deposition; the carbon deposit is physically rubbed by using a rubbing agent to fall off; the carbon deposition microbial inoculum particles are used for carrying out biodegradation on the carbon deposition, thereby thoroughly cleaning the engine. The cleaning agent is prepared by mixing the compounded surfactant, the cultured carbon deposition microbial inoculum particles and the friction agent, the process is simple and easy to obtain, and the carbon deposition cleaning is thorough by combining three cleaning modes of physical cleaning, chemical emulsification and microbial degradation.

Description

Engine carbon deposition cleaning agent and preparation method thereof
Technical Field
The invention relates to the technical field of engine cleaning agents, in particular to an engine carbon deposition cleaning agent and a preparation method thereof.
Background
The fuel oil and air in the combustion chamber of the engine are mixed and then combusted, because of factors such as atomization effect, part of smoke generated after combustion is discharged, the other part of smoke forms carbon deposit and is deposited on an object, when the smoke is deposited on the surface of the object with lower temperature (such as nearby a swirler and a nozzle), soft carbon deposit can be generated, and when the smoke is deposited on the surface of the object with higher temperature (such as the wall surface of certain high-temperature area of a flame tube in the combustion chamber), hard carbon deposit can be formed through coking.
The components of carbon deposit are complex and mainly contain hydroxy acid, asphaltene, oil coke, ash and the like. After the carbon deposition is formed, the normal operation of an engine can be seriously influenced, the power of a motor vehicle is reduced, the use reliability of the motor vehicle is damaged, the piston is locally overheated due to the carbon deposition, and the piston can be damaged in serious cases.
At present, the cleaning method of carbon deposition mainly comprises a mechanical method and a chemical method. The mechanical method is generally mechanical tool cleaning and soft and hard abrasive particle cleaning. This method has a low productivity, and is not easy to remove the soot from the piston portion which is hard to be touched by the tool, and the piston surface cleaned by this method leaves scratches which become new soot forming centers in the subsequent application.
The chemical method generally adopts strong acid and strong alkali and other reagents for cleaning. Because parts such as an air valve, a piston, an oil nozzle and the like of a motor vehicle are mostly made of alloy, reagents such as strong acid, strong alkali and the like can cause irreversible damage to the parts, for example, the strong acid and the strong alkali have a corrosion effect on an aluminum piston of the motor vehicle and cannot be compensated, the carbon deposition removing effect of the existing chemical carbon deposition cleaning agent is not thorough, and the carbon deposition can be removed only by soaking for a long time, so that the use of the chemical carbon deposition cleaning agent is limited. Therefore, the development of the carbon deposit cleaning agent with complete cleaning effect and no corrosion has very important significance.
Disclosure of Invention
The invention aims to provide an engine carbon deposition cleaning agent aiming at the defects in the prior art, which is provided with a friction agent, wherein the friction agent is nano-scale particles and can penetrate into all positions of an engine to rub carbon deposition in the engine in a flowing state so as to enable the stubborn carbon deposition in the engine to fall off; the surfactant is arranged, so that the carbon deposit can be emulsified, and then loosened and fallen off; the carbon deposition microbial inoculum particles are arranged, so that the stubborn carbon can be degraded by using microbial bacteria, and the carbon deposition in the engine can be thoroughly removed.
The purpose of the invention is realized by the following technical scheme:
an engine carbon deposition cleaning agent comprises the following raw materials in parts by weight:
Figure BDA0002351905150000021
the traditional cleaning agent for cleaning the engine by using a physical method or a chemical method often has a large amount of carbon deposition in a gap system part and is difficult to clean, and the carbon deposition cleaning agent for the engine is provided with a friction agent which is nano-scale particles and can go deep into all parts of the engine to rub the carbon deposition in the engine in a flowing state so as to lead the stubborn carbon deposition in the engine to fall off; the surfactant is arranged, so that the carbon deposit can be emulsified, and then loosened and fallen off; the carbon deposition microbial inoculum particles are arranged, so that the stubborn carbon can be degraded by using microbial bacteria, and the carbon deposition in the engine can be thoroughly removed.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture and enrichment to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
The method comprises the steps of extracting samples in an engine, wherein the samples contain a large number of microbial strains capable of degrading carbon deposition in the engine, including Klebsiella, Sphingobacterium, enterococcus, stenotrophomonas maltophilia, Cladosporium and the like, wherein the Klebsiella belongs to the high-efficiency biodegradability for petroleum hydrocarbons in the carbon deposition, culturing and enriching the carbon deposition samples of the engine, preparing a carbon deposition culture medium, enabling the microorganisms to propagate in a large number, and wrapping the microorganisms in sodium alginate/polyvinyl alcohol hydrogel spheres to form carbon deposition microbial inoculum particles, so that the microorganisms can degrade the carbon deposition in the engine conveniently, and the carbon deposition in the engine is cleaned.
Wherein, the solid culture medium in the step A comprises the following components: 10-50 mg/L of colloid, 10-50 mg/L of wax, 20-60 mg/L of aliphatic hydrocarbon, and NaNO31~5g/L,MgSO4·7H2O 0.2~2g/L,K2HPO40.5~2g/L,NaH2PO40.5~2g/L,KCl 0.1~5g/L,FeSO4·4H20.005-0.02 g/L of O, 10-20 g/L of agar and 6.0-7.0 of pHs.
The invention selects the main components of carbon deposition in the engine, namely colloid, wax and aliphatic hydrocarbon as one of the components in the solid culture medium, provides biodegradable raw materials for microbial strains, enables the microbial strains to directionally propagate in the solid culture medium in a large quantity, forms the microbial strains with high-efficiency degradation on the carbon deposition, and simultaneously avoids culture failure caused by malignant competition of the strains.
Wherein the solid medium further comprises: 20-60 mg/L of cyclane and 20-60 mg/L of aromatic hydrocarbon. The carbon deposit is mainly a compound containing carbon and hydrogen elements, and the cycloparaffin and the aromatic hydrocarbon are one of the components in the carbon deposit, so that the added cycloparaffin and the aromatic hydrocarbon can provide biodegradable raw materials for microorganisms, and the activity of the microorganisms is improved.
Wherein the surfactant is one or a mixture of two of glucoside with 12-14 carbon atoms or sodium dodecyl benzene sulfonate. The surface active agent uses glucoside with 12-14 carbon atoms, can be well compatible with carbon deposition and can be emulsified, the glucoside is a nonionic surface active agent, has the characteristics of common nonionic and anionic surface active agents, has high surface activity, good ecological safety and intermiscibility, and can be well dissolved with other raw materials, and meanwhile, the sodium dodecyl benzene sulfonate is an anionic surface active agent and can increase the emulsification effect and improve the carbon deposition cleaning effect by compounding with the nonionic surface active agent.
Wherein the compatilizer is one or a mixture of polyisobutylene succinimide or boronized polyisobutylene succinimide. The carbon deposition bactericide particles are difficult to dissolve with the friction agent due to certain repulsion of the friction agent and the carbon deposition bactericide particles, the carbon deposition bactericide particles leaked outside are easy to collide and damage, so that partial microorganism failure is caused, the intermiscibility of the carbon deposition bactericide particles and the friction agent can be improved, the carbon deposition bactericide particles are favorably stored in the friction agent, the friction agent is slowly released during friction, a large amount of carbon deposition bactericide particles are prevented from being released at one time, the friction effect of the friction agent can be exerted, and the effects of microbial degradation cleaning and physical friction cleaning can be exerted at the same time.
Wherein each part of the active additive comprises the following raw materials in parts by weight: 2-6 parts of methanol, 0.2-2 parts of magnesium sulfate, 0.5-2 parts of potassium hydrogen phosphate, 0.5-2 parts of sodium hydrogen phosphate and 0.1-0.5 part of ferric sulfate. The active additive can provide nutrition physics for microorganisms, improve the activity of the microorganisms and increase the cleaning effect.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 7-10 parts of acetic acid and 5-8 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 1-3 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide.
According to the invention, the nano titanium dioxide is prepared by a hydrothermal method, the titanium dioxide prepared by the method has good monodispersion characteristic, the titanium dioxide is in a hollow sphere shape, the average diameter of the hollow sphere of the titanium dioxide is about 500 nm, a cavity with the diameter of about 140 nm is arranged in the middle of the hollow sphere of the titanium dioxide, carbon deposition microbial inoculum particles can be contained, the carbon deposition microbial inoculum particles are prevented from being damaged, and the hollow sphere of the titanium dioxide has a certain mechanical hardness and can rub with part of carbon deposition on the inner wall of an engine, so that the carbon deposition is separated from the engine, and the physical cleaning effect is achieved. The use amount of the organic acid is very important for the formation of the hollow spheres of the nano titanium dioxide, namely when the use amount of the acetic acid is too small, the reaction rate of the hydrolytic condensation of the whole reaction system is too fast and uncontrolled, the diameter of the titanium dioxide hollow spheres which are easy to form is too large, the formed titanium dioxide hollow spheres cannot form the effect of containing and protecting carbon deposition microbial inoculum particles, when the use amount of the acetic acid is too large, a large amount of the acetic acid surrounds the titanium dioxide nano particles, the mutual combination growth among the nano particles is blocked, meanwhile, the adhesion phenomenon occurs among the titanium dioxide hollow spheres, and the titanium dioxide hollow spheres cannot form a proper size.
Wherein the reaction temperature in the step S2 is 130-200 ℃. The reaction temperature is very important for the size of the nano titanium dioxide, 130-200 ℃, when the temperature is lower than 130 ℃, titanium dioxide hollow spheres generated by the reaction are not separated from each other, a certain degree of adhesion phenomenon exists, when the temperature is higher than 200 ℃, the diameter of the titanium dioxide hollow spheres of the reaction organism is increased, the hollow spheres are collapsed, a plurality of hollow titanium dioxide hemispherical structures are generated, the titanium dioxide hollow spheres cannot be formed, and therefore the reaction temperature needs to be strictly controlled.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
The preparation method of the carbon deposition cleaning agent for the engine is prepared by mixing the compounded surfactant, the cultured carbon deposition microbial inoculum particles and the friction agent, has a simple and easily-obtained process, and combines three cleaning modes of physical cleaning, chemical emulsification and microbial degradation to thoroughly clean the carbon deposition. The preparation method of the carbon deposit cleaning agent for the engine is simple to operate, low in cost and suitable for mass production.
The invention has the beneficial effects that: the engine carbon deposit cleaning agent is provided with the friction agent, and the friction agent can rub carbon deposits in an engine to enable the carbon deposits in the engine to fall off; the surfactant is arranged, so that the carbon deposit can be emulsified and loosened, and then falls off; the carbon deposition microbial inoculum particles are arranged, so that the stubborn carbon can be degraded by using microbial bacteria, and the carbon deposition in the engine can be thoroughly removed. The preparation method of the cleaning agent is prepared by mixing the compounded surfactant, the cultured carbon deposition microbial inoculum particles and the friction agent, has simple and easily obtained process, and combines three cleaning modes of physical cleaning, chemical emulsification and microbial degradation to thoroughly clean the carbon deposition.
Detailed Description
The invention is further described with reference to the following examples.
Example 1
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 10 parts of surfactant, 1 part of carbon deposition microbial inoculum particles, 1 part of compatilizer, 1 part of active additive and 2 parts of friction agent. The surfactant is glucoside with 12 carbon atoms. The compatilizer is polyisobutenyl succinimide. The active additive comprises the following raw materials in parts by weight: 2 parts of methanol, 0.2 part of magnesium sulfate, 0.5 part of potassium hydrogen phosphate, 0.5 part of sodium hydrogen phosphate and 0.1 part of ferric sulfate.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
Wherein, the solid culture medium in the step A comprises the following components: 10mg/L of colloid, 10mg/L of wax,aliphatic Hydrocarbon 20mg/L, NaNO31g/L,MgSO4·7H2O 0.2g/L,K2HPO40.5g/L,NaH2PO40.5g/L,KCl 0.1g/L,FeSO4·4H2O0.005 g/L, agar 10g/L, pH6.0.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 7 parts of acetic acid and 5 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 1 part of isopropyl titanate into the solution A, uniformly stirring, heating, drying, cooling and centrifuging to obtain the modified titanium dioxide. The reaction temperature in said step S2 was 130 ℃.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Example 2
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 20 parts of surfactant, 10 parts of carbon deposition microbial inoculum particles, 5 parts of compatilizer, 5 parts of active additive and 12 parts of friction agent. The surfactant is glucoside with 14 carbon atoms. The compatilizer is boronized polyisobutylene succinimide. The active additive comprises the following raw materials in parts by weight: 6 parts of methanol, 2 parts of magnesium sulfate, 2 parts of potassium hydrogen phosphate, 2 parts of sodium hydrogen phosphate and 0.5 part of ferric sulfate.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
Wherein, the solid culture medium in the step A comprises the following components: 50mg/L of colloid, 50mg/L of wax, 60mg/L of aliphatic hydrocarbon, NaNO35g/L,MgSO4·7H2O 2g/L,K2HPO42g/L,NaH2PO42g/L,KCl 5g/L,FeSO4·4H2O0.02g/L, agar 20g/L, pH 7.0.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 7-10 parts of acetic acid and 8 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 3 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide. The reaction temperature in said step S2 was 200 ℃.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Example 3
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 15 parts of surfactant, 5 parts of carbon deposition microbial inoculum particles, 2.5 parts of compatilizer, 2.5 parts of active additive and 7 parts of friction agent. The surfactant is sodium dodecyl benzene sulfonate. The compatilizer is polyisobutenyl succinimide. The active additive comprises the following raw materials in parts by weight: 4 parts of methanol, 1.1 parts of magnesium sulfate, 1.25 parts of potassium hydrogen phosphate, 1.25 parts of sodium hydrogen phosphate and 0.3 part of ferric sulfate.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
Wherein, the solid culture medium in the step A comprises the following components: 30mg/L of colloid, 30mg/L of wax, 40mg/L of aliphatic hydrocarbon, NaNO33g/L,MgSO4·7H2O 1.1g/L,K2HPO41.25g/L,NaH2PO41.25g/L,KCl 2.5g/L,FeSO4·4H2O0.0125 g/L, agar 15g/L, pH6.5. The solid medium further comprises: 20mg/L of cycloparaffin and 20mg/L of aromatic hydrocarbon.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 9 parts of acetic acid and 7 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 2 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide. The reaction temperature in said step S2 was 165 ℃.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Example 4
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 12 parts of surfactant, 3 parts of carbon deposition microbial inoculum particles, 3 parts of compatilizer, 2 parts of active additive and 5 parts of friction agent. The surfactant is sodium dodecyl benzene sulfonate. The compatilizer is boronized polyisobutylene succinimide. The active additive comprises the following raw materials in parts by weight: 3 parts of methanol, 0.5 part of magnesium sulfate, 0.7 part of potassium hydrogen phosphate, 0.7 part of sodium hydrogen phosphate and 0.2 part of ferric sulfate.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
Wherein, the solid culture medium in the step A comprises the following components: colloid 20mg/L, wax 20mg/L, aliphatic hydrocarbon 30mg/L, NaNO32g/L,MgSO4·7H2O 0.3g/L,K2HPO40.4g/L,NaH2PO40.4g/L,KCl 1.5g/L,FeSO4·4H2O0.01 g/L, agar 12g/L, pH6.3. The solid medium further comprises: cycloparaffins 30mg/L and aromatics 30 mg/L.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 8 parts of acetic acid and 6 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 1.5 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide. The reaction temperature in said step S2 was 150 ℃.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Example 5
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 18 parts of surfactant, 8 parts of carbon deposition microbial inoculum particles, 4 parts of compatilizer, 4 parts of active additive and 8 parts of abrasive. The surfactant is glucoside with 13 carbon atoms and sodium dodecyl benzene sulfonate, and the weight parts of the glucoside and the sodium dodecyl benzene sulfonate are 1: 2, or a mixture thereof. The compatilizer is polyisobutylene succinimide and boronized polyisobutylene succinimide, and the weight parts of the compatilizer are 2: 1. The active additive comprises the following raw materials in parts by weight: 5 parts of methanol, 1.8 parts of magnesium sulfate, 1.9 parts of potassium hydrogen phosphate, 1.9 parts of sodium hydrogen phosphate and 0.45 part of ferric sulfate.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
Wherein, the solid culture medium in the step A comprises the following components: colloid 48mg/L, wax 48mg/L, aliphatic hydrocarbon 58mg/L, NaNO34g/L,MgSO4·7H2O 1.8g/L,K2HPO41.8g/L,NaH2PO41.8g/L,KCl 4.8g/L,FeSO4·4H2O0.018 g/L, agar 18g/L, pH6.9. The solid medium further comprises: cycloparaffins 58mg/L and aromatics 55 mg/L.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 9 parts of acetic acid and 7 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 1.8 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide. The reaction temperature in said step S2 was 180 ℃.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Comparative example 1
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 18 parts of surfactant, 4 parts of compatilizer, 4 parts of active additive and 8 parts of abrasive. The surfactant is glucoside with 13 carbon atoms and sodium dodecyl benzene sulfonate, and the weight parts of the glucoside and the sodium dodecyl benzene sulfonate are 1: 2, or a mixture thereof. The compatilizer is polyisobutylene succinimide and boronized polyisobutylene succinimide, and the weight parts of the compatilizer are 2: 1. The active additive comprises the following raw materials in parts by weight: 5 parts of methanol, 1.8 parts of magnesium sulfate, 1.9 parts of potassium hydrogen phosphate, 1.9 parts of sodium hydrogen phosphate and 0.45 part of ferric sulfate.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 9 parts of acetic acid and 7 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 1.8 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide. The reaction temperature in said step S2 was 180 ℃.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Comparative example 2
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 18 parts of surfactant, 8 parts of carbon deposition microbial inoculum particles, 4 parts of compatilizer and 4 parts of active additive. The surfactant is glucoside with 13 carbon atoms and sodium dodecyl benzene sulfonate, and the weight parts of the glucoside and the sodium dodecyl benzene sulfonate are 1: 2, or a mixture thereof. The compatilizer is polyisobutylene succinimide and boronized polyisobutylene succinimide, and the weight parts of the compatilizer are 2: 1. The active additive comprises the following raw materials in parts by weight: 5 parts of methanol, 1.8 parts of magnesium sulfate, 1.9 parts of potassium hydrogen phosphate, 1.9 parts of sodium hydrogen phosphate and 0.45 part of ferric sulfate.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
Wherein, the solid culture medium in the step A comprises the following components: colloid 48mg/L, wax 48mg/L, aliphatic hydrocarbon 58mg/L, NaNO34g/L,MgSO4·7H2O 1.8g/L,K2HPO41.8g/L,NaH2PO41.8g/L,KCl 4.8g/L,FeSO4·4H2O0.018 g/L, agar 18g/L, pH6.9. The solid medium further comprises: cycloparaffins 58mg/L and aromatics 55 mg/L.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Comparative example 3
An engine carbon deposition cleaning agent comprises the following raw materials in parts by weight: 18 parts of surfactant, 8 parts of carbon deposition microbial inoculum particles, 4 parts of active additive and 8 parts of abrasive. The surfactant is glucoside with 13 carbon atoms and sodium dodecyl benzene sulfonate, and the weight parts of the glucoside and the sodium dodecyl benzene sulfonate are 1: 2, or a mixture thereof. The active additive comprises the following raw materials in parts by weight: 5 parts of methanol, 1.8 parts of magnesium sulfate, 1.9 parts of potassium hydrogen phosphate, 1.9 parts of sodium hydrogen phosphate and 0.45 part of ferric sulfate.
The preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
Wherein, the solid culture medium in the step A comprises the following components: colloid 48mg/L, wax 48mg/L, aliphatic hydrocarbon 58mg/L, NaNO34g/L,MgSO4·7H2O 1.8g/L,K2HPO41.8g/L,NaH2PO41.8g/L,KCl 4.8g/L,FeSO4·4H2O0.018 g/L, agar 18g/L, pH6.9. The solid medium further comprises: cycloparaffins 58mg/L and aromatics 55 mg/L.
The preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 9 parts of acetic acid and 7 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 1.8 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide. The reaction temperature in said step S2 was 180 ℃.
A preparation method of an engine carbon deposit cleaning agent comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
Test experiments
In order to illustrate the effects obtained by examples 1 to 5 and comparative examples 1 to 3 prepared according to the present invention, performance tests were performed using the cleaning agents prepared in examples 1 to 5 and comparative examples 1 to 3 to verify the performance and application effects thereof.
1.1 test indexes and methods
The main evaluation indexes of carbon deposition are as follows: (1) CO 22The content of (a). CO 22Is the product of the complete combustion of the mixture, and the content of the product is the direct reflection of the combustion efficiency of the engine. CO 22The content of (A) is generally 13% to 19%. Under the influence of carbon deposition, CO2The content of (b) may decrease. (2) The content of CO. Under the influence of carbon deposition, gasoline is insufficiently combusted, resulting in the generation of a large amount of CO. (3) HC and NOx content. The hydrocarbon is one of the components of the gasoline, and if the tail gas contains a large amount of hydrocarbon, the gasoline is not combusted sufficiently and is discharged along with the tail gas. The detection method comprises the following steps of comparing and measuring the carbon deposition area on the surface of the cleaned engine piston; GB 18285 & 2005 & ltemission limits and measurement methods of pollutants in exhaust gas of spark ignition engines (double idling method and simple operating mode method) & gt; DB44/592 & 2009 emission limits and measurement methods (steady state operating methods) for automotive exhaust pollutants with spark-ignition engines.
1.2 test results
Figure BDA0002351905150000101
The test results show that the cleaning agent reduces the CO% of the tail gas of the engine after cleaning by over 90 percent, and the CO% is reduced2The% is maintained at 10.3-10.9, HC% is reduced by more than 76%, NO is reducedXThe percent is reduced by more than 50 percent, the reduction rate of tail gas and waste gas is high, carbon deposition in an engine is less, and the cleaning effect is obvious.
Compared with the examples 1-5, the comparative example 1 does not add carbon bactericide particles, the chemical emulsification cleaning of the carbon by using the surfactant and the physical friction removal of the carbon by using the friction agent are carried out, and the analysis shows that the cleaning effect is not ideal, and the CO content, the HC content and the NO are not idealXThe content is only slightly reduced, and the engine still has much carbon deposition, so that the gasoline is not fully combusted, and the exhaust gas rate is high.
Comparative example 2 compared with examples 1-5, comparative example 2 has NO abrasive, the cleaning effect is faster but not ideal, and the CO content, HC content and NO content are not ideal, and the microorganisms of the carbon deposition microbial inoculum particles degrade and remove the carbon deposition by utilizing the surfactant to chemically emulsify and clean the carbon depositionXThe content is only slightly reduced, and the engine still has much carbon deposition, so that the gasoline is not fully combusted, and the exhaust gas rate is high.
Comparative example 3 compared with examples 1 to 5, comparative example 3 is not added with a compatilizer, the surfactant, the abrasive and the carbon deposition microbial inoculum particles are used for degrading and removing the carbon deposition, and analysis shows that the cleaning effect of the cleaning agent is gradually reduced along with the prolonging of the cleaning time, the carbon deposition microbial inoculum particles are not contained in the abrasive, so that the carbon deposition microbial inoculum particles are damaged along with the cleaning, the cleaning effect is not ideal, and the CO content, the HC content and the NO content are not idealXThe content is only slightly reduced, and the engine still has much carbon deposition, so that the gasoline is not fully combusted, and the exhaust gas rate is high.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. An engine carbon deposit cleaning agent is characterized in that: comprises the following raw materials in parts by weight:
Figure FDA0002351905140000011
2. the carbon deposit cleaning agent for the engine as claimed in claim 1, wherein: the preparation method of the carbon deposition microbial inoculum particles comprises the following steps:
step A, adding a carbon deposition sample of an engine to a solid culture medium for culture to obtain a carbon deposition culture medium;
step B, mixing sodium alginate, polyvinyl alcohol and water to obtain shaping aid slurry;
step C, dissolving calcium chloride in saturated boric acid solution to obtain gel slurry;
and D, cutting the carbon deposition culture medium into fragments, pouring the fragments into the shaping aid slurry, stirring, dripping the gel slurry into the shaping aid slurry, and solidifying to obtain the carbon deposition microbial inoculum particles.
3. The carbon deposit cleaning agent for the engine as claimed in claim 2, wherein: the solid culture medium in the step A comprises the following components: 10-50 mg/L of colloid, 10-50 mg/L of wax, 20-60 mg/L of aliphatic hydrocarbon, and NaNO31~5g/L,MgSO4·7H2O 0.2~2g/L,K2HPO40.5~2g/L,NaH2PO40.5~2g/L,KCl 0.1~5g/L,FeSO4·4H20.005-0.02 g/L of O, 10-20 g/L of agar and 6.0-7.0 of pHs.
4. The carbon deposit cleaning agent for the engine as claimed in claim 3, wherein: the solid medium further comprises: 20-60 mg/L of cyclane and 20-60 mg/L of aromatic hydrocarbon.
5. The carbon deposit cleaning agent for the engine as claimed in claim 1, wherein: the surfactant is one or a mixture of two of glucoside with 12-14 carbon atoms or sodium dodecyl benzene sulfonate.
6. The carbon deposit cleaning agent for the engine as claimed in claim 1, wherein: the compatilizer is one or a mixture of polyisobutylene succinimide or boronized polyisobutylene succinimide.
7. The carbon deposit cleaning agent for the engine as claimed in claim 1, wherein: each part of the active additive comprises the following raw materials in parts by weight: 2-6 parts of methanol, 0.2-2 parts of magnesium sulfate, 0.5-2 parts of potassium hydrogen phosphate, 0.5-2 parts of sodium hydrogen phosphate and 0.1-0.5 part of ferric sulfate.
8. The carbon deposit cleaning agent for the engine as claimed in claim 1, wherein: the friction agent is modified titanium dioxide, and the preparation method of the modified titanium dioxide comprises the following steps:
s1, taking 7-10 parts of acetic acid and 5-8 parts of ethanol, and uniformly stirring to obtain a solution A;
s2, controlling the reaction temperature, dropwise adding 1-3 parts of isopropyl titanate into the solution A, uniformly stirring, heating for drying, cooling and centrifuging to obtain the modified titanium dioxide.
9. The carbon deposit cleaning agent for the engine as claimed in claim 8, wherein: the reaction temperature in the step S2 is 130-200 ℃.
10. A method for preparing an engine soot cleaning agent as defined in any one of claims 1 to 9, wherein: the method comprises the following steps:
s1, uniformly mixing the carbon deposition microbial inoculum particles, the friction agent and the compatilizer to obtain a solution B;
and S2, adding the surfactant and the active additive into the solution B, stirring and mixing to obtain the engine carbon deposition cleaning agent.
CN201911419160.9A 2019-12-31 2019-12-31 Engine carbon deposition cleaning agent and preparation method thereof Pending CN111117789A (en)

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