CN111115282A - Cylindrical material pile up neatly system of tearing open - Google Patents
Cylindrical material pile up neatly system of tearing open Download PDFInfo
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- CN111115282A CN111115282A CN202010007005.2A CN202010007005A CN111115282A CN 111115282 A CN111115282 A CN 111115282A CN 202010007005 A CN202010007005 A CN 202010007005A CN 111115282 A CN111115282 A CN 111115282A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention provides an unstacking and stacking system for cylindrical materials, relates to the field of logistics, and is used for unstacking and stacking the cylindrical materials including but not limited to paper rolls, cloth rolls and film rolls. This destacking system includes: the device comprises a vertical body module, a tray positioning module, a chain plate machine module, a roller machine module and a control module. Erecting a body module: used for switching the material between horizontal and vertical states. Tray positioning module: used for positioning and clamping the tray. Chain trigger module: is used for conveying horizontal cylindrical materials. A roller machine module: for conveying pallets or stacks of material. A control module: the method is used for controlling the full-automatic operation of the system. The invention can be used for stacking single cylindrical materials on each layer and also can be used for unstacking; the stacking machine has the advantages of small occupied space, effective connection with a conveying line, low cost and capability of improving stacking efficiency.
Description
Technical Field
The invention belongs to the technical field of logistics and relates to a cylindrical material unstacking and stacking system.
Background
With the continuous improvement of the market on the packaging requirements, cylindrical materials such as paper rolls, cloth rolls, film rolls and the like are carried by adopting trays more and more. And these materials tend to be great in diameter, and the weight is heavier, and this has decided that the material pile up neatly to the tray, and there is only one material in the normal condition per layer, pile up neatly layer or 2 to 3 layers mostly. The cylindrical materials are conveyed on the chain plate machine module in a horizontal state in a production workshop, and the materials are in a vertical state on the tray. The conveying surfaces of the chain plate machine module and the roller machine module have height difference, and are different from factory to factory. The stacking system in the prior art is not smoothly connected with a conveying line, large in occupied space and high in cost; or only palletized and not unstacked.
How to reduce occupation of land space, expense, pile up neatly system and transfer chain effective link up simultaneously can also promote its pile up neatly efficiency, become technical field personnel's the direction of effort.
Disclosure of Invention
The invention aims to provide an unstacking and stacking system for cylindrical materials, which can stack and unstack, effectively connect with a conveying line while reducing occupied space and cost, and improve stacking efficiency.
The technical scheme of the invention is as follows:
the cylindrical material unstacking and stacking system comprises a vertical body module, a tray positioning module, a chain plate machine module, a roller machine module and a control module; the vertical body module is used for turning one or more combined materials from a horizontal state to a vertical stacked state by 90 degrees and also can be used for turning one or more stacked materials from a vertical state to a horizontal state by 90 degrees; the tray positioning module is used for positioning and clamping the tray; the chain plate machine module is used for conveying a horizontal cylindrical material; the roller machine module is used for conveying trays or stacked materials, and can be replaced by a flat plate machine, a chain machine and other conveyors; the control module moves the vertical body module, the tray positioning module, the chain plate machine module and the roller machine module of each subsystem to carry out the work of conveying, positioning, clamping and vertical body.
The vertical module consists of an L-shaped turning frame, a turning shaft and a base driving system, the turning shaft and the driving system are arranged on the base, and the L-shaped turning frame is driven by the driving system to rotate for 90 degrees by taking the turning shaft as a center.
The long arm side of the L-shaped turnover frame is a V-shaped double-fork arm, the short arm side of the L-shaped turnover frame is a conveyor, and a notch is formed in the inner side of the L-shaped eight angle; the V-shaped double-fork arm is used for supporting the circumferential surface of the materials, and the conveyor is used for conveying a tray or stacked materials; the V-shaped double-fork-arm butt-joint chain plate machine module and the conveyor butt-joint roller machine module.
The V-shaped double-fork arms are symmetrically arranged into a left fork arm and a right fork arm by the center of the conveying line; the left and right fork arms are separated at two sides of the chain plate machine module and are slightly lower than and flush with the conveying surface of the chain plate machine module when the L-shaped turnover frame is turned over to the side of the chain plate machine module.
The position between the L-shaped turnover frame and the turnover shaft is adjusted, namely the position of the rotation center of the L-shaped turnover frame is adjusted, so that the conveying surfaces of different height differences of the chain plate machine module and the roller machine module can be stably butted; when the conveyor is turned to the side of the chain plate machine module, the V-shaped double-fork arms are slightly lower than and level with the chain plate machine module conveyor; when the roller machine module is turned to the side, the conveying surface of the conveyor is flush with the conveying surface of the roller machine module.
The tray positioning module consists of a positioning plate and a clamping mechanism; the positioning plate is arranged in the notch of the L-shaped turnover frame, is telescopic and is used for positioning the stop position of the tray; the clamping mechanism is arranged on the conveyor and used for clamping, centering and fixing the tray.
The circumferential surface of the cylindrical material is tangent to the V-shaped upper wing plate surface of the V-shaped double-fork arm, so that the position of the circle center of the material can be determined; the position of the positioning plate is adjusted to position the position of the tray, so that the center of the tray is coincided with the circle center, the material stacking is guaranteed in the center of the tray, and the material can be guaranteed to be unloaded from the tray without damage.
The control module reads the specification information of the materials and the tray, adjusts the tray positioning module and positions and clamps the tray on the vertical machine; then controlling the vertical machine to rotate reversely in place, wherein the V-shaped double-fork arms are positioned on the left side and the right side of the chain plate machine and are lower than the conveying surface of the chain plate machine; controlling the chain plate machine to convey one or more combined materials in place according to a preset rule; then controlling the vertical machine to turn over, wherein the V-shaped double-fork arm supporting materials turn over along with the L-shaped turning frame, and the vertical machine turns over in place, namely the materials are stacked in the center of the tray, and stacking is completed; and then controlling the conveyor to convey the whole stack out.
The control module reads the specification information of the materials and the pallet, controls the vertical body module to be in butt joint with the roller machine module, and then controls the roller machine module to convey the piled materials into the vertical body module; then controlling the tray positioning module to be centered and positioned to form a stack of materials; next, controlling the vertical machine to rotate reversely, supporting cylindrical materials by the V-shaped double-fork arms, and unloading and placing the cylindrical materials on the chain plate machine stably; starting the chain plate machine to convey the unloaded materials out; then the erecting machine is controlled to turn over in place, and stack disassembly is completed; and then controls the conveyor to convey the empty tray out.
The cylindrical material comprises but is not limited to paper rolls, cloth rolls, film rolls and the like.
The invention has the beneficial effects that: the cylindrical material unstacking and stacking system is effectively connected with a conveying line by adopting the vertical body module. The vertical module and the tray positioning module are adopted to realize efficient pile removing.
Drawings
Fig. 1 is a schematic view of a cylindrical material unstacking and stacking system.
Fig. 2 is a schematic view of a vertical module and a pallet positioning module.
Figure 3 is a schematic elevation view of the destacking system 1.
Figure 4 is a schematic elevation view of the destacking system 2.
FIG. 5 is a schematic cross-sectional view of the V-shaped double fork arm and the chain plate machine in butt joint.
In the figure: 1. the automatic feeding device comprises a vertical body module, 2 a tray positioning module, 3 a chain plate machine module, 4 a roller machine module, 5 a control module, 6 materials, 7 a tray, 11 an L-shaped turnover frame, 12 a turnover shaft, 13 a base, 14 a driving system, 111 a V-shaped double-fork arm, 112 a conveyor, 21 a positioning plate and 22 a clamping mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be described below with reference to the accompanying drawings.
Referring to fig. 1, the cylindrical material unstacking and stacking system comprises a vertical body module (1), a tray positioning module (2), a chain plate machine module (3), a roller machine module (4) and a control module (5). The chain plate machine module (3) is used for continuously conveying cylindrical materials, the cylindrical materials (6) are laid on the chain plate machine module and conveyed along the axial direction, and the chain plate machine module can be composed of a plurality of chain plate conveyors. The panel of the conveying chain plate is V-shaped, which is convenient for efficiently and continuously conveying cylindrical materials (6), and the structure of the conveying chain plate is shown in Chinese patent CN 200320114102.3.
Referring to fig. 2, the vertical module and the pallet positioning module are schematically illustrated, and the vertical module (1) is composed of an L-shaped roll-over stand (11), a roll-over shaft (12) and a base (13) driving system (14). The overturning shaft (12) and the driving system are arranged on the base (13). The L-shaped roll-over stand (11) is provided with a V-shaped double fork arm (111) on the long arm side and a conveyor (112) on the short arm side, and is provided with a notch (113) inside the L-shaped eight angle. The V-shaped double-fork arms are symmetrically arranged into a left fork arm and a right fork arm in the center of the conveying line; the left and right fork arm upper wing plates incline inwards, and the left and right upper wing plates are crossed along a long line to form a V-shaped groove. The tray positioning module (2) is composed of a positioning plate (21) and a clamping mechanism (22). The positioning plate (21) is arranged in a notch (113) of the L-shaped roll-over stand (11). The clamping mechanism (22) is mounted on the conveyor (112).
Referring to fig. 3, the destacking system is shown in elevation. The conveying surfaces of the chain plate machine module (3) and the roller machine module (4) have height differences, the position between the L-shaped turning frame (11) and the turning shaft (12) is adjusted, namely the rotating center position of the L-shaped turning frame (11) is adjusted, and the conveying surfaces of the chain plate machine module (3) and the roller machine module (4) with different height differences can be stably butted. When the device is turned to the side of the chain plate machine module (3), the V-shaped double fork arms (111) are slightly lower than and level with the conveyor of the chain plate machine module (3); when the roller machine module (4) is turned over, the conveying surface of the conveyor (112) is flush with the conveying surface of the roller machine module (4). The control module (4) controls the vertical body module (1), the tray positioning module (2), the chain plate machine module (3) and the roller machine module (4) to automatically operate according to preset rules, and the work of pile removing and the like is stably finished.
The stacking process is detailed:
1. positioning the tray: the specification information of the materials (6) and the trays (7) is read or manually input. The vertical body module (1) is turned and butted with the roller module (4), namely the conveyor (112) is butted and leveled with the roller module. Adjusting the position of the positioning plate (21) according to the specification information; after the preparation work is finished, the roller machine module (4) conveys the tray (7) to a conveyor (112) in the vertical body module (1), and the tray (7) stops after touching the positioning plate (21); and then, the clamping mechanism (22) is started to clamp the tray (7) in a centering way, so that the tray (7) is fixed on the conveyor (112), and the positioning of the tray is completed.
2. Turning over and positioning: and controlling the vertical body module (1) to reversely turn in place, and referring to fig. 5, the schematic view of the butt joint section of the V-shaped double-fork arm and the chain plate module is shown, wherein the V-shaped double-fork arm (111) is positioned at the left side and the right side of the chain plate module (3) and is lower than the conveying surface of the chain plate module (3).
3. Placing materials in place: controlling the chain plate machine module (3) to convey one or more combined materials (6) according to a preset rule; fig. 4 is a schematic elevation view of the unstacking and stacking system 2; when the materials (6) slowly and slightly contact with the tray (7) fixed on the vertical body module (1), the chain plate machine module stops conveying, and the materials (6) are in place.
4. Vertical stacking: starting a driving system (14) to drive the L-shaped turnover frame (11) to slowly turn over, and referring to fig. 3, the vertical schematic view of the unstacking and stacking system 1; the V-shaped double-fork arm (111) supports the materials (6) to turn over along with the L-shaped turning frame (11), the vertical body module (1) turns over in place, namely the materials (6) are vertically erected and stacked, and the materials (6) are stably stacked in the center of the tray (7); the conveyor (112) is then controlled to convey the stacked material out.
The unstacking process is detailed:
1. positioning piled materials: the vertical body module (1) is turned and butted with the roller module (4), namely the conveyor (112) is butted and leveled with the roller module. Reading or manually inputting specification information of the stacked materials (6), and adjusting the position of the positioning plate (21) according to the specification information; after the preparation work is finished, the roller machine module (4) conveys the piled materials to a conveyor (112) in the vertical body module (1); the tray of the piled materials touches the positioning plate (21), meanwhile, the arc surface of the materials (6) slightly contacts the V-shaped double-fork arm (111), and at the moment, the conveyor (112) stops to position the piled materials; and then the clamping mechanism (22) is started to clamp the piled materials in a centering way, so that the tray (7) is fixed on the conveyor (112) to complete the positioning of the piled materials, and the vertical view of the unstacking and stacking system is shown as a schematic drawing 1 in figure 3.
2. And (3) overturning and unstacking: starting a driving system (14) to drive the L-shaped turnover frame (11) to slowly and reversely turn over, and turning over the molding materials along with the L-shaped turnover frame (11); referring to fig. 3, which is a schematic elevation view of the unstacking and stacking system 2, after the vertical body module (1) is reversely turned to the right, the V-shaped double-fork arms (111) are positioned at the left and right sides of the chain plate machine module (3) and are lower than the conveying surface of the chain plate module (3), the material (6) is separated from the wing plates on the V-shaped double-fork arms (111), and the material (6) is supported by the conveyor of the chain plate machine module (3). The chain conveyor module (3) is then started, the detached material (6) is conveyed away, and the empty tray (7) remains on the shaft module.
3. Resetting: and a driving system (14) is started to drive the L-shaped turnover frame (11) to turn over and reset, and the L-shaped turnover frame is butted with the roller machine module (4). The clamping mechanism (22) is then opened, releasing the empty pallet (7). The conveyor (112) is started to feed the empty pallet (7) into the roller module (4). Then is sent to be collected by a roller machine module (4). And (5) completing unstacking.
Claims (6)
1. Cylindric material destacking yard system, its characterized in that: the device comprises a vertical body module (1), a tray positioning module (2), a chain plate machine module (3), a roller machine module (4) and a control module (5); the vertical body module (1) is used for turning one or more combined materials from a horizontal state to a vertical stacked state by 90 degrees and also can be used for turning one or more stacked materials from a vertical state to a horizontal state by 90 degrees; the tray positioning module (2) is used for positioning and clamping the tray; the chain plate machine module (3) is used for conveying a horizontal cylindrical material; the roller machine module (4) is used for conveying trays or stacked materials, and can be replaced by a conveyor such as a flat plate machine, a chain machine and the like; the control module (5) moves the vertical body module, the tray positioning module, the chain plate machine module and the roller machine module of each subsystem to carry out the work of conveying, positioning, clamping and vertical body.
2. The cylindrical material unstacking system of claim 1 wherein: the vertical module (1) is composed of an L-shaped turning frame (11), a turning shaft (12) and a base (13) driving system (14), the turning shaft (12) and the driving system are installed on the base (13), and the L-shaped turning frame (11) rotates for 90 degrees by taking the turning shaft (12) as a center under the driving of the driving system (14).
3. The cylindrical material unstacking system of claim 2 wherein: the long arm side of the L-shaped roll-over stand (11) is a V-shaped double-fork arm (111), the short arm side is a conveyor (112), and a notch (113) is formed inside the L-shaped eight angle; the V-shaped double-fork arm (111) is used for supporting the circumferential surface of the material (5), and the conveyor (113) is used for conveying the tray (7) or the piled material; the V-shaped double-fork arm (111) is butted with the chain plate machine module (3), and the conveyor (112) is butted with the roller machine module (4).
4. The cylindrical material unstacking system of claim 2 wherein: the position of the turning shaft (12) relative to the L-shaped turning frame (11) is adjusted to realize the pile removing of the difference between different elevations of the conveying surface of the chain plate machine module (3) and the conveying surface of the roller machine module (4).
5. The cylindrical material unstacking and stacking system as recited in claim 3 wherein: the V-shaped double-fork arms (111) are symmetrically arranged into a left fork arm and a right fork arm in the center of the conveying line; the left and right fork arms are divided at two sides of the chain plate machine module (3) and are slightly lower than and flush with the conveying surface of the chain plate machine module (3) when the L-shaped turnover frame (11) is turned to the side of the chain plate machine module (3).
6. The cylindrical material unstacking system of claim 1 wherein: the tray positioning module (2) consists of a positioning plate (21) and a clamping mechanism (22); the positioning plate (21) is arranged in a notch (113) of the L-shaped roll-over stand (11), and the positioning plate (21) can stretch and is used for positioning the stop position of the tray (7); the clamping mechanism (22) is arranged on the conveyor (112) and used for clamping, centering and fixing the tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010007005.2A CN111115282A (en) | 2020-01-03 | 2020-01-03 | Cylindrical material pile up neatly system of tearing open |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010007005.2A CN111115282A (en) | 2020-01-03 | 2020-01-03 | Cylindrical material pile up neatly system of tearing open |
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| Publication Number | Publication Date |
|---|---|
| CN111115282A true CN111115282A (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010007005.2A Pending CN111115282A (en) | 2020-01-03 | 2020-01-03 | Cylindrical material pile up neatly system of tearing open |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114476750A (en) * | 2020-10-23 | 2022-05-13 | 中山润晖机械科技有限公司 | Double-component non-woven fabric complete equipment |
-
2020
- 2020-01-03 CN CN202010007005.2A patent/CN111115282A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114476750A (en) * | 2020-10-23 | 2022-05-13 | 中山润晖机械科技有限公司 | Double-component non-woven fabric complete equipment |
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Address after: 410117 268 Xinxing Road, Yuhua Economic Development Zone, Changsha, Hunan Applicant after: China Light Changtai (Changsha) Intelligent Technology Co.,Ltd. Address before: 410117 268 Xinxing Road, Yuhua Economic Development Zone, Changsha, Hunan Applicant before: CHANGSHA CHAINT MACHINERY Co.,Ltd. |