Disclosure of Invention
The invention aims to provide an automatic steel sheet packaging machine so as to solve the technical problems in the background technology.
In order to achieve the above object, the present invention provides the following technical solutions:
The utility model provides an automatic packagine machine of steel sheet, includes workstation, steel sheet loading attachment and supporting seat, steel sheet loading attachment fixes in the workstation top and in the rear side of supporting seat, supporting seat sliding connection is on the workstation, the supporting seat includes bottom plate and curb plate, the curb plate is perpendicular to be fixed in bottom plate one side, be equipped with the delivery track on the bottom plate, delivery track and bottom plate sliding connection, place the carrier band in the delivery track, delivery track's one side is equipped with first charging tray, delivery track's opposite side is equipped with carrier band transmission, one side of carrier band transmission is equipped with hot press unit, hot press unit just with curb plate fixed connection in delivery track top, still be equipped with film conveyor on the curb plate, the workstation outside is equipped with carrier band material receiving unit, carrier band material receiving unit fixes the carrier band after being used for collecting the packing at carrier band transmission's opposite side.
The steel sheet loading attachment includes vibration dish feeding subassembly, material loading manipulator and detection component, detection component fixes on the workstation and establishes between vibration dish feeding subassembly and delivery track, the material loading manipulator is fixed on the workstation and between vibration dish feeding subassembly and delivery track.
The vibration dish pay-off subassembly includes charging tray and linear guide, the linear guide below is equipped with the vibrator, one side of charging tray is in addition to the ejection of compact rail, the export of ejection of compact rail inserts with linear guide's entry end, be equipped with first thing groove of putting in the ejection of compact rail, the width of first thing groove of putting is the same with the length or the width of steel sheet, be equipped with the second in the linear guide and put the thing groove, the width of second put the thing groove and the first thing groove of putting the same.
The discharging end of the linear guide rail is provided with a material blocking assembly, the material blocking assembly is fixed on one side of the linear guide rail and comprises a material blocking plate and a material blocking cylinder, the material blocking plate is in driving connection with the material blocking cylinder, and the material blocking plate covers the upper portion of a discharging hole of the linear guide rail.
The detection assembly comprises a detection supporting seat, a detection table and a CCD camera, wherein the CCD camera is fixed above the detection table through a supporting frame and used for detecting steel sheets placed on the detection table, the detection table is rotationally connected to the detection supporting seat, a rotary driving device is arranged below the detection table and fixed on one side of the detection supporting seat, and an inner groove is formed in the detection table and used for placing the steel sheets; and a defective product collecting frame is arranged between the detection assembly and the conveying rail and is fixed on the side edge of the detection supporting seat.
The feeding manipulator comprises a mounting frame, a feeding driving motor, a connecting plate and a plurality of material sucking components with the same structure, wherein the mounting frame is fixed on a workbench, the feeding driving motor is fixed on the rear side above the mounting frame, the material sucking components are fixed on the connecting plate side by side, a first pull rod component and a second pull rod component are arranged on the connecting plate, the first pull rod component and the second pull rod component are respectively connected on the left side and the right side of the connecting plate in a rotating mode, the rear side of the first pull rod component is connected with the feeding driving motor in a driving mode, the first pull rod component and the second pull rod component are identical in structure and are arranged in parallel, and the first pull rod component and the second pull rod component are connected through belt transmission.
The first pull rod assembly comprises a first connecting shaft, a first driving wheel and a first pull rod, the first driving wheel is sleeved on the first connecting shaft, one end of the first connecting shaft is connected with the feeding driving motor, the other end of the first connecting shaft is fixedly connected with the first pull rod, and the other end of the first pull rod is rotationally connected with the connecting plate; the second pull rod assembly comprises a second connecting shaft, a second driving wheel and a second pull rod, the second driving wheel is sleeved on the second connecting shaft, the second connecting shaft is rotatably connected to the mounting frame, the front end of the second connecting shaft is fixedly connected with the second pull rod, and the other end of the second pull rod is rotatably connected with the connecting plate; the first driving wheel and the second driving wheel are driven by a belt, a guide disc is fixedly arranged at the rear end of the second connecting shaft, a limiting block is arranged above the guide disc, the limiting block is fixedly connected with the mounting frame, a limiting groove is formed below the limiting block, and the guide disc rotates in the limiting groove along the axis of the second connecting shaft.
The suction component comprises a suction nozzle and a connecting frame, wherein the suction nozzle is fixed below the connecting frame, and the connecting frame is fixedly connected with the connecting plate.
The utility model discloses a conveyer belt, including first charging tray, conveyer belt, connecting axle's the other end passes conveyer belt and at bottom fixedly connected with dog, rotates the baffle to be connected on conveyer belt, one side of dog is equipped with the installation piece, installation piece and conveyer belt fixed connection, the outside of dog is equipped with compression spring, compression spring's one end is connected with the dog, compression spring's the other end is connected with the installation piece.
The carrier belt transmission device comprises a transmission support frame, a transmission disc, a rotating shaft and a carrier belt transmission motor, wherein the rotating shaft is rotationally connected with the transmission support frame, the transmission disc is sleeved and fixed on the rotating shaft and in the transmission support frame, the transmission support frame is fixed on a workbench, the carrier belt transmission motor is fixed on one side of the transmission support frame and is in transmission connection with the rotating shaft, and the transmission disc is provided with a plurality of protrusions along the axial center circumferential direction of the transmission disc at equal intervals.
Compared with the prior art, the automatic steel sheet packaging machine provided by the invention has high automation degree, the packaging direction of the steel sheets is unified through the cooperation of the vibration disc feeding component and the detection component on the steel sheet feeding device, the steel sheets are uniformly placed on the carrier belt according to the set direction for heat sealing packaging, the carrier belt adopts end traction conveying, and the carrier belt is pulled by the transmission disc of the carrier belt transmission device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Specific example 1: referring to fig. 1 to 12, in an embodiment of the present invention, an automatic steel sheet packaging machine includes a workbench 1, a steel sheet feeding device 2 and a supporting seat 7, wherein a control panel 17 is disposed on the workbench 1, the steel sheet feeding device 2 is fixed above the workbench 1 and at the rear side of the supporting seat 7, the supporting seat 7 is slidably connected to the workbench 1, the supporting seat 7 includes a bottom plate 701 and a side plate 702, the side plate 702 is vertically fixed at one side of the bottom plate 701, a conveying rail 9 is disposed on the bottom plate 701, the conveying rail 9 is slidably connected with the bottom plate 701, and a first slider is disposed below the conveying rail 9 and slidably connected with the bottom plate 701; the carrier tape 15 is placed in the conveying track 9, a first material disc 3018 is arranged on one side of the conveying track 9, the first material disc 3018 is used for placing the carrier tape 15, a carrier tape transmission device 10 is arranged on the other side of the conveying track 9, a hot pressing device 12 is arranged on one side of the carrier tape transmission device 10, the hot pressing device 12 is fixedly connected with the side plate 702 above the conveying track 9, a film conveying device 11 is further arranged on the side plate 702, a carrier tape receiving device 16 is arranged on the outer side of the workbench 1, the carrier tape transmission device 10 is arranged between the carrier tape receiving device 16 and the conveying track 9, and the carrier tape receiving device 16 is fixed on the other side of the carrier tape transmission device 10 and used for collecting packaged carrier tapes. The carrier tape receiving device 16 comprises a receiving bracket 1601, a receiving disc 3011602 and a receiving driving motor, wherein the receiving driving motor is fixed on the receiving bracket 1601 and is in driving connection with the receiving disc 3011602, and the receiving bracket 1601 is fixed on the supporting seat 7.
The steel sheet loading attachment 2 includes vibration dish feeding subassembly 3, material loading manipulator 5 and detection subassembly 4, detection subassembly 4 is fixed on workstation 1 and is established between vibration dish feeding subassembly 3 and delivery track 9, material loading manipulator 5 is fixed on workstation 1 and between vibration dish feeding subassembly 3 and delivery track 9.
The vibration disk feeding assembly 3 comprises a material disk 301 and a linear guide rail 303, a vibrator 304 is arranged below the linear guide rail 303, a discharging rail 302 is arranged on one side of the material disk 301, an outlet of the discharging rail 302 is connected with an inlet end of the linear guide rail 303, a first storage groove 302-1 is formed in the discharging rail 302, the width of the first storage groove 302-1 is identical to the length of a steel sheet, a second storage groove 303-1 is formed in the linear guide rail 303, and the width of the second storage groove 303-1 is identical to that of the first storage groove 302-1.
The discharge end of the linear guide 303 is provided with a material blocking assembly 305, the material blocking assembly 305 is fixed on one side of the linear guide 303, the material blocking assembly 305 comprises a material blocking plate 305-2 and a material blocking cylinder 305-1, the material blocking plate 305-2 is in driving connection with the material blocking cylinder 305-1, and the material blocking plate 305-2 covers the upper portion of a discharge hole of the linear guide 303. And infrared sensing devices are respectively arranged on two sides of the discharge end of the linear guide rail 303 and used for detecting whether the steel sheet 14 is in place or not.
The detection assembly 4 comprises a detection supporting seat 404, a detection table 403 and a CCD camera 402, wherein the CCD camera 402 is fixed above the detection table 403 through a supporting frame 401 and used for detecting a steel sheet 14 placed on the detection table 403, the detection table 403 is arranged in the detection supporting seat 404 and is rotationally connected with the detection supporting seat 404, an inner groove 403-1 is arranged on the detection table 403 and used for placing the steel sheet 14, a rotary driving device 405 is arranged below the detection table 403, the rotary driving device 405 is fixed on one side of the detection supporting seat 404, the rotary driving device 405 is a servo motor, and the servo motor drives the detection table 403 to rotate at different angles through a belt assembly. The CCD camera 402 detects the direction of the steel sheet placed in the detection table 403, and when the direction is inconsistent with the set direction, the detection table 403 is driven by the rotary driving device 405 to rotate to the set direction, and then the steel sheet is taken by the feeding mechanical arm 5 and placed on the conveying track 9; a defective product collecting frame 406 is arranged between the detection assembly 4 and the conveying rail 9, the defective product collecting frame 406 is fixed on the detection support base 404, and the defective product placing frame 406 is used for placing the steel sheet 14 which is detected to be abnormal and defective by the CCD camera 402.
The feeding manipulator 5 comprises a mounting frame 501, a feeding driving motor 502, a connecting plate 503 and two material sucking components 506 with the same structure, the mounting frame 501 is fixed on the workbench 1, the feeding driving motor 502 is fixed on the rear side above the mounting frame 501, the material sucking components 506 are fixed on the connecting plate 503 side by side, a first pull rod 504-2 component 504 and a second pull rod 505-2 component 505 are arranged on the connecting plate 503, the first pull rod 504-2 component 504 and the second pull rod 505-2 component 505 are respectively connected on the left side and the right side of the connecting plate 503 in a rotating mode, the rear side of the first pull rod 504-2 component 504 is in driving connection with the feeding driving motor 502, the first pull rod 504-2 component 504 and the second pull rod 505-2 component 505 are identical in structure and are arranged in parallel, and the first pull rod 504-2 component 504 and the second pull rod 505-2 component 505 are connected through belt transmission.
The first pull rod 504-2 assembly 504 comprises a first connecting shaft 504-1, a first driving wheel 504-3 and a first pull rod 504-2, the first driving wheel 504-3 is sleeved on the first connecting shaft 504-1, one end of the first connecting shaft 504-1 is connected with the feeding driving motor 502, the other end of the first connecting shaft 504-1 is fixedly connected with the first pull rod 504-2, and the other end of the first pull rod 504-2 is rotationally connected with the connecting plate 503; the second pull rod 505-2 assembly 505 comprises a second connecting shaft 505-1, a second driving wheel 505-3 and a second pull rod 505-2, wherein the second driving wheel 505-3 is sleeved on the second connecting shaft 505-1, the second connecting shaft 505-1 is rotationally connected to the mounting frame 501, the front end of the second connecting shaft 505-1 is fixedly connected with the second pull rod 505-2, and the other end of the second pull rod 505-2 is rotationally connected with the connecting plate 503; the first driving wheel 504-3 and the second driving wheel 505-3 are driven by a belt, a guide disc 507 is fixedly arranged at the rear end of the second connecting shaft 505-1, a limiting block 508 is arranged above the guide disc 507, the limiting block 508 is fixedly connected with the mounting frame 501, a limiting groove 508-1 is arranged below the limiting block 508, and the guide disc 507 rotates in the limiting groove 508-1 along the axis of the second connecting shaft 505-1. The suction assembly 506 comprises a suction nozzle 506-2 and a connecting frame 506-1, the suction nozzle 506-2 is fixed below the connecting frame 506-1, the connecting frame 506-1 is fixedly connected with the connecting plate 503, the suction nozzle 506-2 is connected with a vacuum generator through an air pipe, and the steel sheet 14 is adsorbed through vacuum.
When the feeding driving motor 502 drives the first pull rod 504-2 assembly 504 to rotate, the first pull rod 504-2 assembly 504 drives the connecting plate 503 to rotate, so that the second pull rod 505-2 assembly 505 is driven to rotate on the connecting plate 503, the connecting plate 503 is driven to rotate through the first pull rod 504-2 assembly 504 and the second pull rod 505-2 assembly 505, and accordingly the two material sucking assemblies 506 are driven to move forwards and backwards simultaneously, the steel sheet 14 on the discharge end of the linear guide 303 is transferred to the detection table 403, and the steel sheet on the detection table 403 is conveyed to the conveying track 9 or the poor material collecting frame 406.
The device is characterized in that an elastic material blocking component 13 is fixedly arranged on one side, close to the first material disc 3018, of the conveying track 9, the elastic material blocking component 13 comprises a guide plate 1301 and a material blocking plate 1302, the guide plate 1301 is fixed on one side of the conveying track 9, the material blocking plate 1302 is of a fan-shaped structure, an inward concave arc edge 1301-1 matched with the shape of the material blocking plate 1302 is arranged on one side of the guide plate 1301, the material blocking plate 1302 slides along the inward concave arc edge of the guide plate 1301, the material blocking plate 1302 is arranged on the top end face of the conveying track 9 and covers a carrier tape on the conveying track 9, the material blocking plate 1302 is connected onto the conveying track 9 in a rotating mode through a connecting shaft 1303, one end of the connecting shaft 1303 is fixedly connected with the material blocking plate 1302, the other end of the connecting shaft 1303 penetrates through the conveying track 9 and is fixedly connected with a stop 1304 at the bottom end, a mounting block 1306 is arranged on one side of the stop 1305, the mounting block 1306 is fixedly connected with the conveying track 9, the outer side of the stop 1305 is provided with a compression spring 1304, and one end of the compression spring 1306 is connected with the stop 1306 in a compression mode. When the steel sheet 14 placed in the carrier belt 15 in the conveying track 9 is overlapped or the placement position is inaccurate, and the steel sheet 14 protrudes above the carrier belt 15, when the carrier belt 15 moves in the conveying track 9 with the steel sheet 14, the steel sheet is easy to clamp on the conveying track 9, so that the equipment stops running, the arranged elastic material blocking component 13 can prevent the steel sheet from being clamped on the conveying track 9, when the steel sheet 14 protrudes above the carrier belt 15, the protruding steel sheet 14 can squeeze the fan-shaped material blocking plate 1302 to slide on the concave arc edge 1301-1 of the guide plate 1301 along with the movement of the carrier belt 15, thereby avoiding the equipment from stopping running, and ensuring the production of the operation.
The carrier belt transmission device 10 comprises a transmission support frame 1001, a transmission disc 1003, a rotating shaft 1002 and a carrier belt transmission motor 1004, wherein the rotating shaft 1002 is rotationally connected with the transmission support frame 1001, the transmission disc 1003 is sleeved and fixed on the rotating shaft 1002 and in the transmission support frame 1001, the transmission support frame 1001 is fixed on a workbench 1, the carrier belt transmission motor 1004 is fixed on one side of the transmission support frame 1001 and is in transmission connection with the rotating shaft 1002, the transmission disc 1003 is provided with a plurality of protrusions 1003-1 at equal intervals along the axial center circumferential direction of the transmission disc 1003, one side of the carrier belt 15 is provided with a material guiding hole, and when the carrier belt 15 is transported, the material guiding hole of the carrier belt 15 penetrates through the protrusions 1003-1 on the transmission disc 1003, and the carrier belt 15 is pulled to move along with the rotation of the transmission disc 1003.
The film conveying device 11 comprises a second material tray 1101 and a plurality of conveying rollers 1102, a film is placed on the second material tray 1101, the film is conveyed by the conveying rollers 1102 and then is covered on the carrier tape 15, the hot pressing device 12 comprises a first heat sealing knife and a second heat sealing knife, and the first heat sealing knife and the second heat sealing knife respectively carry out heat sealing packaging on the carrier tape 15 covered with the film along the edges of two sides of the carrier tape 15.
The working flow is as follows: the scattered steel sheets are placed on the material tray 301 manually and conveyed into the linear guide rail 303 through the vibrator 304, when the steel sheets 14 need to be taken, the baffle plate 305-2 of the baffle assembly 305 moves outwards, the steel sheets 14 in the linear guide rail 303 are taken by the material absorbing assembly 506 on the feeding manipulator 5 and then placed on the detection table 403 for detection, meanwhile, the direction is determined, the detected steel sheets 14 are correspondingly placed on the carrier belt 15 in the conveying track 9 through the steel sheets on the detection table 403 by the material absorbing assembly 506, the steel sheets 14 are taken by the material absorbing assembly 506 from the linear guide rail 303, the carrier belt is driven to move towards the hot pressing device 12 through the transmission device 10 of the carrier belt 15 in the conveying track 9, the film is covered on the carrier belt 15 through the film conveying device 11, the packaging of the steel sheets 14 is completed through heat sealing, and the carrier belt after heat sealing packaging is wound by the carrier belt receiving device 16.
Compared with the prior art, the automatic steel sheet packaging machine provided by the invention has high automation degree, the packaging direction of the steel sheets is unified through the cooperation of the vibration disc feeding component and the detection component on the steel sheet feeding device, the steel sheets are uniformly placed on the carrier belt according to the set direction for heat sealing packaging, the carrier belt adopts end traction conveying, and the carrier belt is pulled by the transmission disc of the carrier belt transmission device.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.