CN111098672B - Longitudinal fan blade assembly assembling device - Google Patents
Longitudinal fan blade assembly assembling device Download PDFInfo
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- CN111098672B CN111098672B CN202010211655.9A CN202010211655A CN111098672B CN 111098672 B CN111098672 B CN 111098672B CN 202010211655 A CN202010211655 A CN 202010211655A CN 111098672 B CN111098672 B CN 111098672B
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- fan blade
- longitudinal
- assembly
- longitudinal fan
- assembling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/34—Nozzles; Air-diffusers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/026—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same fluid driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/12—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with feed by capillary action, e.g. by wicks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/34—Nozzles; Air-diffusers
- B60H2001/3492—Manufacturing; Assembling
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention discloses a longitudinal fan blade assembly assembling device, which solves the problem that manual assembling efficiency of longitudinal fan blade assemblies is low in the prior art. The technical scheme is that the longitudinal fan blade assembly device comprises an assembly unit, wherein the assembly unit comprises an assembly platform and an assembly base, the assembly base is provided with a plurality of positioning grooves which correspond to longitudinal fan blades of a longitudinal fan blade assembly one by one and are used for installing the longitudinal fan blades, and the positioning grooves transversely penetrate through two sides of the assembly base; the assembling platform is provided with a propping mechanism and a press-fitting mechanism on the two transverse sides of the assembling base respectively; the press-fitting mechanism comprises a press-fitting seat and a first driving piece; the press-fitting seat is provided with a mounting structure for placing the longitudinal connecting rod and a press-fitting surface for pressing the longitudinal connecting rod into the longitudinal fan blade; the first driving piece drives the press-fitting seat to move towards the assembling base in a reciprocating mode, and the longitudinal fan blade assembly assembling device improves assembling efficiency of the longitudinal fan blade assembly.
Description
Technical Field
The invention relates to the field of manufacturing of air outlets of automobile air conditioners, in particular to a longitudinal fan blade assembly assembling device.
Background
The automobile air-conditioning air outlet assembly is a part which cannot be lost in an automobile air-conditioning system and is also an important component of an automobile interior.
Referring to fig. 1, an air outlet of an automobile air conditioner comprises a housing base 4, a longitudinal fan blade assembly 5 installed in the housing base 4, a transverse fan blade assembly 6 installed in the housing base 4, and a housing frame cover 7. The casing base 4 has a base opening 41 for sequentially mounting the longitudinal fan blade assembly 5 and the transverse fan blade assembly 6 to the inner cavity of the casing base 4.
Referring to fig. 2, the longitudinal vane assembly 5 includes six different longitudinal vanes 51 and a longitudinal link 52. One end of the six longitudinal blades 51 is a linkage end 512, the other end of the six longitudinal blades 51 is a hinge end 511, the linkage clamp heads 514 are arranged at the linkage ends 512 of the six longitudinal blades 51, and the hinge joints 513 are arranged at the linkage ends 512 and the hinge ends 511 of the six longitudinal blades 51. The longitudinal link 52 includes a linkage side plate 521 and a linkage clamping seat 522 disposed on the linkage side plate 521 and corresponding to the linkage clamping heads 514 of the six hinged blades one by one, and the linkage clamping seat 522 has a linkage clamping hole 523 for mounting the linkage clamping head 514.
Referring to fig. 1 and 2, the longitudinal fan blade assembly 5 is installed in the casing base 4 through the base opening 41 of the casing base 4, the inner wall of the casing base 4 is provided with a rotary clamping groove 42 for the hinge joint 513 to be clamped in, and after the longitudinal fan blade assembly 5 is installed on the casing base 4, any longitudinal fan blade 51 can be rotated to drive all the longitudinal fan blades 51 to rotate synchronously.
At present, the longitudinal fan blade assembly 5 is usually assembled in a manual installation mode, but the assembly efficiency of the manual installation mode is low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the longitudinal fan blade assembly assembling device which improves the assembling efficiency of the longitudinal fan blade assembly.
The above object of the present invention is achieved by the following technical solutions:
the longitudinal fan blade assembly assembling device comprises an assembling unit, wherein the assembling unit comprises an assembling platform and an assembling base arranged on the top surface of the assembling platform, the assembling base is provided with a plurality of positioning grooves which correspond to longitudinal fan blades of a longitudinal fan blade assembly one by one and are used for installing the longitudinal fan blades, and the positioning grooves transversely penetrate through two sides of the assembling base; the assembling platform is provided with a propping mechanism and a press-fitting mechanism on the two transverse sides of the assembling base respectively; the press-fitting mechanism comprises a press-fitting seat and a first driving piece; the press-fitting seat is provided with a mounting structure for placing the longitudinal connecting rod and a press-fitting surface for pressing the longitudinal connecting rod into the longitudinal fan blade; the first driving piece drives the press-fitting seat to move towards the assembling base in a reciprocating mode.
By adopting the technical scheme, the working principle of the longitudinal fan blade assembly assembling device is as follows: the longitudinal fan blades are installed in the positioning grooves of the assembly base in a one-to-one correspondence mode, the longitudinal connecting rods are arranged on the installation structure of the press-fitting mechanism, one end of each longitudinal fan blade is abutted against the abutting mechanism to be limited in the press-fitting process, and the longitudinal connecting rods on the press-fitting mechanism are pressed into the longitudinal fan blades on the assembly base under the action of the first driving piece. Compared with the traditional installation mode of assembling workers for one longitudinal fan blade, the installation mode of the longitudinal fan blade assembly assembling device improves the assembling efficiency of the longitudinal fan blade assembly.
The invention is further provided that the mounting structure comprises a mounting hole arranged on the press mounting seat, an elastic part and a mounting inserting column which are sequentially arranged in the mounting hole; the installation is inserted the post and is kept away from the one end of elastic component for the end of pegging graft, the post is inserted in the installation through the elastic component butt has all the time the trend that the end of pegging graft of post is inserted in the installation stretches out the mounting hole.
By adopting the technical scheme, the longitudinal connecting rod is inserted into the linkage clamping hole of the longitudinal connecting rod through the insertion end of the installation insertion column, so that the installation of the longitudinal connecting rod on the press mounting seat is realized. The longitudinal connecting rod moves towards the longitudinal fan blade on the assembly base under the driving of the first driving piece, so that the linkage clamping head of the longitudinal fan blade is inserted into the linkage clamping hole, and the installation inserting column in the linkage clamping hole is compressed into the installation hole under the abutting effect of the linkage clamping head originally. The longitudinal connecting rod can be temporarily placed at the mounting structure, is not easy to fall off from the mounting structure, and cannot interfere with the linkage chuck of the longitudinal fan blade in the process of pressing the longitudinal connecting rod into the longitudinal fan blade.
The invention further provides that the abutting mechanism comprises an abutting seat and a second driving piece for driving the abutting seat to move towards the assembling base in a reciprocating mode.
By adopting the technical scheme, when the longitudinal fan blade is installed on the assembly base, the longitudinal fan blade is abutted against one side of the seat far away from the assembly base, so that the longitudinal fan blade cannot interfere with the abutting against seat in the installation process, and the longitudinal fan blade is conveniently installed on the assembly base.
The assembling unit is further provided with an oiling mechanism, and the oiling mechanism comprises two oiling side plates which are respectively positioned at two transverse sides of the assembling base, a first pneumatic finger for driving the two oiling side plates to relatively horizontally move and a third driving piece for driving the two oiling side plates to lift; an oiling inserting hole for inserting the hinge joint is formed in the side face, facing the assembling base, of the oiling side plate; the oiling side plate is driven by the third driving piece to be located at the oiling height right opposite to the oiling jack and the hinge joint.
By adopting the technical scheme, when the longitudinal fan blade assembly is installed on the shell base, the hinge joint of the longitudinal fan blade in the longitudinal fan blade assembly needs to be oiled, so that the longitudinal fan blade assembly can rotate on the shell base more smoothly. The utility model provides a vertical fan blade subassembly device oils the articulated joint of vertical fan blade through setting up the mechanism that oils for the equipment in-process of vertical fan blade subassembly oils the articulated joint of vertical fan blade, has improved the efficiency of oiling to the articulated joint of vertical fan blade.
Because the articulated joint that needs to oil among the above-mentioned vertical fan blade assembly is located the both sides of vertical fan blade assembly, and is located the horizontal both sides of equipment base, the horizontal both sides of equipment base just are equipped with originally and lean on mechanism and pressure equipment mechanism, if adopt the conventionality to lean on the oil supplementing device can interfere and lean on mechanism and pressure equipment mechanism normal action, and above-mentioned oil device is through setting up the height that the third driving piece control oiled the curb plate to the device interference of oiling has been avoided after last oil to lean on mechanism and pressure equipment mechanism.
The mode of oiling to the hinge joint of vertical fan blade among the prior art adopts the brush mode of brushing oil in hinge joint department usually, if adopt the mode of brush oiling to realize automatic, leads to the mechanism structure of oiling comparatively complicated easily, and fluid can drip on vertical fan blade subassembly assembly device, influences the production environment. The mechanism that oils in this application adopts the mode of the jack that oils for the articulated joint of vertical fan blade inserts the jack that oils that has lubricating oil, makes this articulated joint obtain oiling, and this kind of mode that oils is higher to the efficiency of oiling of articulated joint, and lubricating oil is difficult for dripping on vertical fan blade assembly device.
The invention is further arranged that the oiling side plate is also provided with an oil storage cavity and a communication hole for communicating the oil storage cavity with the oiling jack, and the aperture of the communication hole is smaller than that of the oiling jack; the oiling side plate is provided with an oiling sponge in the oiling jack; the longitudinal fan blade assembly assembling device is also provided with an oil pump and an oil tank for supplying oil to the oil storage cavity.
Through adopting above-mentioned technical scheme, the lubricating oil that the oil pump can be with in the oil tank is carried to the oil storage intracavity to enter into the jack that oils through the intercommunicating pore and absorbed by the oil storage sponge. When the hinge joint of the longitudinal fan blade is inserted into the oiling jack, the oil storage sponge is extruded by the hinge joint to deform, and oil in the oil storage sponge overflows, so that the hinge joint is completely immersed in the oil, and the oiling effect of the hinge joint is ensured; when the hinge joint was extracted from the jack that oils, the deformation was resumeed to the oil storage sponge, and the fluid that spills over originally was absorbed by the oil storage sponge, has reduced the probability that lubricating oil spills over the drippage from the jack that oils, has solved the problem of the production contradiction of oiling effect and fluid drippage in the means of oiling at present stage.
The oil storage sponge is further arranged to be shorter than the depth of the oil applying insertion hole, and the oil applying insertion hole is provided with at least one oil storage hole at intervals in the circumferential direction on the inner wall of one side, far away from the communication hole, of the oil storage sponge.
Through adopting above-mentioned technical scheme, when the articulated joint extrusion oil storage sponge, when the lubricating oil in the oil storage sponge spills over, the lubricating oil that spills over can enter into the oil storage hole, leaves the jack that oils gradually when the articulated joint, and the lubricating oil absorption that can spill over originally when oil storage sponge resumes deformation, though still have lubricating oil residue on the articulated joint, but the amount of residue of lubricating oil is not many. Wherein, when the oil storage sponge resumes deformation and absorbs lubricating oil, some lubricating oil can remain in the oil storage hole, and this some lubricating oil can lubricate the hinge joint again at the in-process that the hinge joint extracted from the jack that oils, has promoted the effect of oiling of mechanism to the hinge joint that oils.
The invention is further provided that the top of the upper oil side plate is also provided with a material arranging part; the upper oil side plate can be located at the material arranging height of the material arranging part relative to the longitudinal fan blades on the assembling base after being driven by the third driving piece.
By adopting the technical scheme, before the oiling side plate oils the hinges, the material arranging part is used for arranging the longitudinal fan blades on the assembly base, the hinges on the two sides of the longitudinal fan blades can extend into a certain depth of the oiling jack, and the probability of occurrence of the problem that the oiling effect is not ideal in any hinge on the two sides of the longitudinal fan blades is reduced.
The invention is further provided that the longitudinal fan blade assembly assembling device is also provided with a material arranging robot, wherein the material arranging robot comprises a first joint type mechanical arm and a material arranging and clamping mechanism arranged at the end part of the first joint type mechanical arm; the material arranging and clamping mechanism comprises a first clamping plate and a second clamping plate which are stacked, and a second pneumatic finger for driving the first clamping plate and the second clamping plate to relatively slide; the first clamping plate is provided with a plurality of first clamping grooves which are arranged at intervals and used for inserting the longitudinal fan blades; the second clamping plate is provided with a plurality of second clamping grooves which are arranged at intervals and used for inserting the longitudinal fan blades; the material arranging and clamping mechanism is driven by the second pneumatic finger to have a clamping state for clamping the longitudinal fan blade assembly and a loosening state for loosening the longitudinal fan blade assembly.
By adopting the technical scheme, the material arranging robot can place the longitudinal fan blade assembly assembled on the assembly base into the next procedure, so that the automation degree of the longitudinal fan blade assembly assembling device is improved, and the assembling efficiency of the longitudinal fan blade assembly is improved. The material arranging and clamping mechanism can clamp the longitudinal fan blade assembly, and can abut against the assembly base to limit the longitudinal fan blade on the assembly base in the process that the longitudinal connecting rod is pressed on the longitudinal fan blade on the assembly base by the pressing mechanism, so that the assembly failure probability of the longitudinal fan blade assembly device is reduced.
The invention is further provided that the number of the assembling units is at least two, and the assembling units also comprise a fourth driving piece for driving the assembling platform to horizontally slide; the longitudinal fan blade assembly assembling device is also provided with a feeding robot; the feeding robot and the material arranging robot are respectively arranged on two sides of the assembling unit in the sliding direction.
Through adopting above-mentioned technical scheme, the material loading robot can install the vertical fan blade to the equipment base on the material loading bench, and the reason material robot can take off the vertical fan blade subassembly of accomplishing the equipment from the equipment base, promotes vertical fan blade subassembly assembly device's packaging efficiency. Meanwhile, the fourth driving part can drive the assembling platform to horizontally slide, so that when the longitudinal fan blade assembly of the assembling platform is assembled and discharged, the assembling platform is positioned at one side close to the material arranging robot; when the longitudinal fan blade assembly of the assembling platform is in feeding, the assembling platform is located on one side close to the feeding robot, and the problem of interference between the feeding robot and the material arranging robot can be solved.
In summary, the invention includes at least one of the following beneficial technical effects:
1. a longitudinal fan blade assembly assembling device comprises an assembling base, a propping mechanism and a press-fitting mechanism, and the assembling efficiency of a longitudinal fan blade assembly is improved;
2. by arranging the oiling mechanism, the hinge joint of the longitudinal fan blade in the longitudinal fan blade assembly is oiled in the assembling process of the longitudinal fan blade assembly, so that the oiling efficiency is improved;
3. the mechanism that oils includes two blocks of curb plates that oil, and the curb plate that oils is equipped with the oil storage sponge, and the inner wall of the curb plate that oils is equipped with the oil storage hole, has not only improved the effect of oiling to the hinge joint of vertical fan blade among the vertical fan blade assembly, has reduced the time emergence probability that the equipment shop was polluted in the oil loading in-process lubricating oil drippage moreover.
Drawings
Fig. 1 is a schematic structural diagram of a conventional air outlet assembly of an automobile air conditioner.
Fig. 2 is a schematic structural diagram of a conventional longitudinal wind blade assembly.
Fig. 3 is a schematic structural diagram of the longitudinal fan blade assembly device of the present invention.
Fig. 4 is a schematic structural diagram of the first stage of the present invention.
Fig. 5 is an exploded view of the material arranging and clamping mechanism of the invention.
Fig. 6 is a schematic structural diagram of the feeding robot in the invention.
Fig. 7 is a schematic structural view of an assembly unit of the present invention.
Fig. 8 is a schematic structural view of the press-fitting mechanism of the present invention.
Fig. 9 is a schematic structural view of the mounting structure in the present invention.
Fig. 10 is a top view of the abutting structure of the present invention.
Fig. 11 is a bottom structural view of the abutting structure in the present invention.
Fig. 12 is a schematic view of the positional relationship of the assembly base, the abutting mechanism, the press-fitting mechanism, and the oil supplying mechanism in the assembly holder in the present invention.
Fig. 13 is a schematic structural view of the oil side plate in the present invention.
FIG. 14 is a schematic sectional view of the upper oil side plate of the present invention at the upper oil insertion hole.
In the figure: 1. a material arranging robot; 11. a first articulated mechanical arm; 111. a first rotary output head; 13. a first platform; 14. a material arranging and clamping mechanism; 141. a first splint; 1411. a first clamping groove; 142. a second splint; 1421. a second clamping groove; 143. a second pneumatic finger; 15. a fourth pneumatic finger; 2. a feeding robot; 21. a second articulated mechanical arm; 211. a second rotary output head; 22. a second platform; 23. a third pneumatic finger; 31. assembling a bracket; 311. a chassis; 312. a slide plate; 313. assembling the platform; 3131. oiling a port; 314. a support pillar; 315. a magnetic rodless cylinder; 316. a transverse slide block; 317. a transverse guide rail; 318. installing a cavity; 32. assembling a base; 321. positioning a groove; 33. a press-fitting mechanism; 331. a press mounting seat; 3311. pressing and mounting the noodles; 3312. mounting holes; 3313. press fitting the convex part; 332. a first cylinder; 333. a pressure spring; 334. installing the inserted columns; 3341. a plug end; 34. an abutting mechanism; 341. a leaning seat; 3411. an abutting surface; 342. a second cylinder; 35. an oiling mechanism; 351. oiling a side plate; 3511. an oil storage chamber; 3512. oiling the jack; 3513. a communicating hole; 3514. an oil storage hole; 3515. a material arranging part; 3516. arranging a material side surface; 3517. oiling the side surface; 352. a first pneumatic finger; 353. a third driving member; 3531. a third cylinder; 3532. a fourth cylinder; 354. an oil pump; 355. an oil tank; 356. oil storage sponge; 4. a housing base; 41. a base opening; 5. a longitudinal fan blade assembly; 51. a longitudinal fan blade; 511. a hinged end; 512. a linkage end; 513. a hinge joint; 514. linking the chuck; 52. a longitudinal link; 521. linking the side plates; 522. a linking card seat; 523. a linkage clamping hole; 6. a transverse fan blade assembly; 7. and a housing frame cover.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Since the longitudinal fan blade assembly apparatus in this embodiment is applied to the longitudinal fan blade assembly 5 in fig. 2, the structure of the longitudinal fan blade assembly 5 is referred to in this embodiment, and is not described in detail in this embodiment with reference to fig. 2.
Referring to fig. 3, the longitudinal fan blade assembly device disclosed by the present invention includes two assembly units arranged in parallel, a material arranging robot 1 and a feeding robot 2 respectively disposed at two lateral sides of the assembly units.
The material arranging robot 1 comprises a first joint type mechanical arm 11, a first platform 13 arranged on a first rotary output head 111 of the first joint type mechanical arm, a material arranging and clamping mechanism arranged on the first platform 13 and used for clamping the longitudinal fan blade assembly 5, and a first clamping assembly arranged on the first platform 13 and used for clamping the longitudinal connecting rod 52. In this embodiment, the first clamping assembly is two fourth pneumatic fingers 15 arranged side by side.
The reason material fixture and first centre gripping subassembly use the axis of the rotation axis of first rotatory delivery head 111 as axle circumference interval 90, and the rotation angle of first rotatory delivery head 111 also is 90 to realize reason material fixture and the switching of first centre gripping subassembly.
Referring to fig. 4 and 5, the material arranging and clamping mechanism comprises a first clamping plate 141 and a second clamping plate 142 which are stacked, and a second pneumatic finger 143 which drives the first clamping plate 141 and the second clamping plate 142 to slide relatively. The first clamping plate 141 is provided with five first clamping grooves 1411 which are arranged at intervals and used for inserting the longitudinal fan blades 51; the second clamping plate 142 has five second clamping grooves 1421 arranged at intervals and for the longitudinal fan blades 51 to be inserted. The first clamping plate 141 and the second clamping plate 142 are arranged with a gap of one clamping groove such that the four first clamping grooves 1411 of the first clamping plate 141 and the four second clamping grooves 1421 of the second clamping plate 142 are aligned. The material arranging and clamping mechanism is driven by the second pneumatic finger 143 to have a clamping state for clamping the longitudinal fan blade assembly 5 and a loosening state for loosening the longitudinal fan blade assembly 5.
When the material arranging and clamping mechanism is in a clamping state, the first clamping plate 141 and the second clamping plate 142 move relatively, so that the longitudinal fan blades 51 originally positioned in the first clamping groove 1411 and the second clamping groove 1421 are clamped by the first clamping plate 141 and the second clamping plate 142, and the assembled longitudinal fan blade assembly 5 is assembled.
When the material arranging and clamping mechanism is in a released state, the second pneumatic finger 143 does not drive the first clamping plate 141 and the second clamping plate 142 to move relatively, so that the longitudinal fan blade 51 is in an unclamped state when being positioned in the first clamping groove 1411 of the first clamping plate 141 and the second clamping groove 1421 of the second clamping plate 142.
The longitudinal fan blade assembly assembling device can clamp the longitudinal connecting rod 52 to the assembling unit through the material arranging and clamping mechanism, and take out the longitudinal fan blade assembly 5 assembled in the assembling unit to the next procedure.
Referring to fig. 3 and 6, the loading robot 2 includes a second articulated robot arm 21 and a second platform 22 mounted to a second rotary output head 211 of the second articulated robot arm 21. A third pneumatic finger 23 is provided on the second platform 22. The longitudinal fan blade assembly assembling device can clamp six longitudinal fan blades 51 into the assembling unit through the feeding robot 2.
Referring to fig. 7, the assembly unit includes an assembly bracket 31, an assembly base 32, an abutting mechanism 34, a press-fitting mechanism 33, and an oiling mechanism 35.
The assembly bracket 31 includes a bottom frame 311, a sliding plate 312, an assembly platform 313 above the sliding plate 312, a support column 314 supported between the sliding plate 312 and the assembly platform 313, and a lateral sliding assembly for driving the sliding plate 312 to slide laterally on the bottom frame 311.
The lateral sliding assembly comprises a magnetic rodless cylinder 315 mounted to the base frame 311, a lateral slider 316 mounted to the sliding bottom plate, and a lateral guide 317 mounted to the base frame 311 and guiding the lateral slider 316. Wherein, the magnetic rodless cylinder 315 is horizontally arranged in the transverse direction, and the sliding block of the magnetic rodless cylinder 315 is fixed at the bottom of the sliding plate 312.
The number of the support columns 314 in the assembly bracket 31 is four, and the support columns are respectively arranged at four corners of the top surface of the sliding plate 312. A mounting cavity 318 is formed between the slide plate 312 and the assembly platform 313, and the oiling mechanism 35 is mounted at the mounting cavity 318.
Referring to fig. 3 and 7, the assembly platform 313 is horizontally disposed, and the assembly base 32, the abutting mechanism 34 and the press-fitting mechanism 33 are all mounted on the top surface of the assembly platform 313. Wherein, the abutting mechanism 34 and the press-fitting mechanism 33 are respectively located at both lateral sides of the assembly base 32. In the present embodiment, the abutting mechanism 34 is located on one of the two lateral sides of the assembly base 32 close to the material handling robot 1, and the press-fitting mechanism 33 is located on one of the two lateral sides of the assembly base 32 close to the feeding robot 2.
Referring to fig. 7, the assembly base 32 is provided with a plurality of positioning grooves 321 corresponding to the longitudinal blades 51 of the longitudinal blade assembly 5 one by one and for the longitudinal blades 51 to be installed. The positioning grooves 321 transversely penetrate through two sides of the assembly base 32, and the length of the positioning grooves 321 is smaller than that of the corresponding longitudinal fan blades 51, so that after the longitudinal fan blades 51 are installed in the corresponding positioning grooves 321, two ends of the longitudinal fan blades 51 extend to the outer sides of the positioning grooves 321.
The press-fitting mechanism 33 includes a press-fitting seat 331 and a first driving member for driving the press-fitting seat 331 to slide laterally. The first driving member is a first cylinder 332, and a piston rod of the first cylinder 332 is connected to the press-fitting seat 331. The press-fitting base 331 has a press-fitting surface 3311 on a side facing the assembly base 32, and the press-fitting surface 3311 is provided with a mounting structure for pre-positioning the longitudinal link 52.
Referring to fig. 8 and 9, the mounting structure includes a mounting hole 3312 opened on the press-fitting surface 3311, an elastic member sequentially mounted in the mounting hole 3312, and a mounting post 334. The end of the mounting post 334 away from the elastic member is a plug end 3341, and the plug end 3341 is a cone with an outer diameter gradually decreasing toward the direction away from the elastic member. The elastic member is a pressure spring 333. One end of the pressure spring 333 abuts against the bottom of the mounting hole 3312 and the other end abuts against the end of the mounting post 334 inserted into the mounting hole 3312, so that the insertion end 3341 of the mounting post 334 always has a tendency to extend out of the mounting hole 3312.
In this embodiment, the press-fitting seat 331 is provided with mounting structures at both longitudinal sides of the press-fitting surface 3311, corresponding to the interlocking engaging holes 523 at both ends of the longitudinal link 52.
The press-fitting base 331 is further provided with a press-fitting protrusion 3313 abutting against the interlocking side plate 521 of the vertical link 52 at the bottom of the press-fitting surface 3311.
The press-fitting seat 331 is provided with two through grooves penetrating through the upper and lower surfaces of the press-fitting seat 331 on the press-fitting surface 3311, so as to prevent the press-fitting seat 331 and the second pneumatic finger 143 from interfering when the second pneumatic finger 143 of the material arranging robot 1 mounts the longitudinal link 52 on the press-fitting seat 331.
Referring to fig. 7, 10 and 11, the abutting mechanism 34 includes an abutting seat 341 and a second driving member for driving the abutting seat 341 to reciprocate toward the assembly base 32. The second drive member is a second cylinder 342. The bottom of the second cylinder 342 is provided with a sliding rail 3421 arranged transversely, and the bottom of the abutting seat 341 is provided with a sliding groove 3412 matched with the sliding rail 3421. The abutting seat 341 has an abutting surface 3411 for abutting against an abutting end of the longitudinal blade 51, and the abutting surface 3411 is provided with a socket 3413 for inserting the hinge joint 513 of the longitudinal blade 51. The aperture of the jack 3413 is larger than the maximum outer diameter of the hinge joint 513, so that in the abutting process, the hinge joint 513 cannot abut against the side wall and the bottom of the jack, lubricating oil on the hinge joint 513 of the longitudinal fan blade is prevented from being stained on the side wall of the jack, and the lubricating effect of the hinge joint 513 of the longitudinal fan blade is maintained.
Referring to fig. 12, the assembly platform 313 is provided with oil applying holes 3131 penetrating through the upper and lower surfaces of the assembly platform 313 on both lateral sides of the assembly base 32. Two upper oil through holes 3131 are located between assembly base 32 and abutment means 34, and between assembly base 32 and press-fit means 33, respectively.
Referring to fig. 3 and 12, the oiling mechanism 35 includes two oiling side plates 351 respectively located at both lateral sides of the assembly base 32, a first pneumatic finger 352 for driving the two oiling side plates 351 to move horizontally relatively, a third driving member 353 for driving the two oiling side plates 351 and the first pneumatic finger 352 to move up and down, an oil pump 354 and an oil tank 355.
Referring to fig. 3, 13 and 14, the two upper oil side plates 351 each have an oil storage chamber 3511, and the oil pump 354 and the oil tank 355 are sequentially communicated with the oil storage chamber 3511 of the upper oil side plates 351, so that the lubricating oil in the oil tank 355 can be delivered to the oil storage chamber 3511 through the oil pump 354.
The side of two piece oiled side plate 351 towards equipment base 32 is oiling side 3517, and has seted up the last oil jack 3512 that supplies the articulated joint 513 of vertical fan blade 51 to insert on oiling side 3517. The two oiling side plates 351 are provided with communication holes 3513 for communicating the oiling insertion holes 3512 with the oil storage chamber 3511. The aperture of the hole 3512 that oils is greater than the aperture of the intercommunication hole 3513, and the lateral plate 351 that oils all is provided with oil storage sponge 356 in its six hole 3512 that oils, and oil storage sponge 356 is the cylinder and the aperture of external diameter and the hole 3512 that oils keeps unanimously. Wherein, oil storage sponge 356 installs in last oil jack 3512 through pressing for oil storage sponge 356's one end all the time with the bottom terminal surface butt of last oil jack 3512.
The length of the oil storage sponge 356 is less than the depth of the oil applying insertion hole 3512, and a plurality of oil storage holes 3514 are circumferentially arranged on the inner wall of the oil storage sponge 356 far away from the communication hole 3513 of the oil applying side plate 351 at intervals. In the present embodiment, the upper oil side plate 351 is provided with six oil storage holes 3514 at each upper oil insertion hole 3512.
The top of the upper oil side plate 351 is also provided with a material arranging portion 3515. The side of the tidying part 3515 facing the assembly base 32 is a tidying side 3516 arranged vertically. The distance of the tidying side 3516 from the assembly base 32 is greater than the distance of the oiling side from the assembly base.
A first pneumatic finger 352 is disposed in mounting cavity 318 between the slide plate and assembly platform 313. Two sliders of the first pneumatic finger 352 are fixed to one upper oil side plate 351 respectively, so that the first pneumatic finger 352 can drive the two upper oil side plates 351 to horizontally move.
The third driver 353 includes a third cylinder 3531 and a fourth cylinder 3532. The third cylinder 3531 and the fourth cylinder 3532 are both vertically arranged. The piston rod of the third cylinder 3531 extends vertically upward and is connected to the bottom of the first pneumatic finger 352. The piston rod of the fourth cylinder 3532 extends vertically downward and is connected to the top surface of the slide plate 312.
Referring to fig. 12 to 14, after the two upper oil side plates 351 are driven by the third driving member 353, the two upper oil side plates 351 have an assembly height that the top height of the upper oil side plates 351 is lower than the top height of the assembly platform 313, a material arranging height that the material arranging portion 3515 is opposite to the longitudinal fan blade 51 installed on the assembly base 32, and an upper oil height that the upper oil inserting hole 3512 is opposite to the hinge joint 513 of the longitudinal fan blade 51 installed on the assembly base 32.
When two last oil side board 351 are at the assembly height, the piston rod of third cylinder 3531 and the piston rod of fourth cylinder 3532 all are in the shrink state, and the top of two last oil side board 351 does not stretch out assembly platform 313's last oil opening 3131 all.
When two last oil side board 351 were in reason material height, the piston rod of third cylinder 3531 was in the state of stretching out, and the piston rod of fourth cylinder 3532 was in the shrink state, and the back is removed towards equipment base 32 to two last oil side board 351 of first pneumatic finger 352 drive, can make reason material portion 3515 on last oil side board 351 and install the articulated joint 513 butt of the vertical fan blade 51 on equipment base 32, realizes the purpose of reason material in advance.
When two blocks of last oil side board 351 were in the height of oiling, the piston rod of third cylinder 3531 was in the state of stretching out, the piston rod of fourth cylinder 3532 was in the state of stretching out, first pneumatic finger 352 drives two blocks of last oil side board 351 and removes the back towards equipment base 32, can make the articulated joint 513 of installing vertical fan blade 51 on equipment base 32 insert the last oil jack 3512 of last oil side board 351 in, and extrude the oil storage sponge 356 in the jack 3512 that oils, make the articulated joint 513 of lubricating oil infiltration in the oil storage sponge 356.
The working steps of this embodiment are as follows:
1. the sliding plate 312 is located at one side close to the feeding robot 2, and the feeding robot 2 sequentially mounts six longitudinal blades 51 into the positioning groove 321 of the assembly base 32;
2. the sliding plate 312 is driven by the transverse sliding component to slide to one side close to the material arranging robot 1, and the material arranging robot 1 mounts the longitudinal connecting rod 52 on the press mounting seat 331 of the press mounting mechanism 33 through the second pneumatic finger 143;
3. the material arranging robot 1 abuts the loosened material arranging and clamping mechanism on the top of the assembly base 32, so that the top of the longitudinal fan blade 51 in the assembly base 32 is inserted into the first clamping groove 1411 or the second clamping groove 1421 of the material arranging and clamping mechanism;
4. the upper oil side plate 351 in the upper oil mechanism 35 is driven by the third driving piece 353 to be at the material arranging height, and is driven by the first pneumatic finger 352 to arrange the longitudinal fan blades 51 arranged in the assembly base 32 through the material arranging part 3515 of the upper oil side plate 351;
5. the oiling side plate 351 is driven by the third driving piece 353 to be at the oiling height, and is driven by the first pneumatic finger 352 to oil the hinge joint 513 of the longitudinal fan blade 51 installed in the assembly base 32;
6. after the oiling mechanism 35 is reset, the second cylinder 342 in the abutting mechanism 34 extends out, so that the abutting surface 3411 of the abutting seat 341 abuts against the longitudinal fan blade 51 installed in the assembling base 32, the hinge joint 513 of the longitudinal fan blade 51 extends into the insertion hole of the abutting seat 341, the first cylinder 332 of the press-fitting mechanism 33 extends out, and the longitudinal connecting rod 52 is press-fitted to the linkage chuck 514 of the longitudinal fan blade 51 installed in the assembling base 32;
7. after the abutting mechanism 34 and the press-fitting mechanism 33 are reset, the material arranging and clamping mechanism of the material arranging robot 1 is switched from the unclamped state to the clamped state after being driven by the second pneumatic finger 143, and the assembled longitudinal fan blade assembly 5 is taken out from the assembly base 32 and transferred to the next process.
Because the embodiment is provided with the two assembling units, when one assembling unit is in the steps 1-2, the other assembling unit is in the steps 3-7, and therefore the assembling efficiency of the whole longitudinal fan blade assembly assembling device on the longitudinal fan blade assembly 5 is improved.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (8)
1. The longitudinal fan blade assembly device comprises an assembly unit, wherein the assembly unit comprises an assembly platform (313) and an assembly base (32) arranged on the top surface of the assembly platform (313), and is characterized in that the assembly base (32) is provided with a plurality of positioning grooves (321) which correspond to the longitudinal fan blades (51) of the longitudinal fan blade assembly (5) one by one and are used for installing the longitudinal fan blades (51), and the positioning grooves (321) transversely penetrate through two sides of the assembly base (32); the assembling platform (313) is provided with a leaning mechanism (34) and a press-fitting mechanism (33) on two transverse sides of the assembling base (32) respectively; the press-fitting mechanism (33) comprises a press-fitting seat (331) and a first driving piece; the press-fitting seat (331) is provided with a mounting structure for placing the longitudinal connecting rod (52) and a press-fitting surface (3311) for pressing the longitudinal connecting rod (52) into the longitudinal fan blade (51); the first driving piece drives the press-fitting seat (331) to move towards the assembling base (32) in a reciprocating mode; the longitudinal fan blade assembly assembling device is further provided with a material arranging robot (1), wherein the material arranging robot (1) comprises a first joint type mechanical arm (11) and a material arranging and clamping mechanism arranged at the end part of the first joint type mechanical arm (11); the material arranging and clamping mechanism comprises a first clamping plate (141) and a second clamping plate (142) which are stacked, and a second pneumatic finger (143) for driving the first clamping plate (141) and the second clamping plate (142) to relatively slide; the first clamping plate (141) is provided with a plurality of first clamping grooves (1411) which are arranged at intervals and are used for inserting the longitudinal fan blades (51); the second clamping plate (142) is provided with a plurality of second clamping grooves (1421) which are arranged at intervals and used for inserting the longitudinal fan blades (51); the material arranging and clamping mechanism is driven by the second pneumatic finger (143) to have a clamping state for clamping the longitudinal fan blade assembly (5) and a loosening state for loosening the longitudinal fan blade assembly (5).
2. The longitudinal fan blade assembly assembling device of claim 1, wherein the mounting structure comprises a mounting hole (3312) formed in the press-fitting seat (331), an elastic member and a mounting insert post (334) which are sequentially mounted in the mounting hole (3312); one end, far away from the elastic piece, of the installation inserting column (334) is an inserting end (3341), and the installation inserting column (334) is abutted by the elastic piece, so that the inserting end (3341) of the installation inserting column (334) always has a tendency of extending out of the installation hole (3312).
3. The longitudinal fan blade assembly assembling device according to claim 1, wherein the abutting mechanism (34) comprises an abutting seat (341) and a second driving member for driving the abutting seat (341) to reciprocate towards the assembling base (32).
4. The longitudinal fan blade assembly assembling device of claim 1, wherein the assembling unit is further provided with an oiling mechanism (35), the oiling mechanism (35) comprises two oiling side plates (351) respectively located at two transverse sides of the assembling base (32), a first pneumatic finger (352) for driving the two oiling side plates (351) to move horizontally relatively, and a third driving member (353) for driving the two oiling side plates (351) to lift; the side surface of the upper oiling side plate (351) facing the assembling base (32) is provided with an upper oiling insertion hole (3512) for inserting the hinge joint (513); last oil side board (351) process can be in after third driving piece (353) drive oil jack (3512) with the just right oil height of articulated joint (513).
5. The longitudinal fan blade assembly device as claimed in claim 4, wherein the upper oil side plate (351) is further provided with an oil storage cavity (3511) and a communication hole (3513) for communicating the oil storage cavity (3511) with the upper oil insertion hole (3512), and the diameter of the communication hole (3513) is smaller than that of the upper oil insertion hole (3512); an oil storage sponge (356) is arranged in the oiling inserting hole (3512) of the oiling side plate (351); the longitudinal fan blade assembly assembling device is also provided with an oil pump (354) and an oil tank (355) for supplying oil to the oil storage cavity (3511).
6. The longitudinal fan blade assembly device as claimed in claim 5, wherein the length of the oil storage sponge (356) is less than the depth of the oil applying insertion hole (3512), and the oil applying insertion hole (3512) is provided with at least one oil storage hole (3514) at a circumferential interval on the inner wall of the oil storage sponge (356) on the side far away from the communication hole (3513).
7. The longitudinal fan blade assembly device as claimed in claim 4, wherein the top of the upper oil side plate (351) is further provided with a material arranging part (3515); the upper oil side plate (351) can be located at the material arranging height of the material arranging part (3515) relative to the longitudinal fan blades (51) on the assembly base (32) after being driven by the third driving piece (353).
8. The longitudinal fan blade assembly assembling device of claim 1, wherein the number of the assembling units is at least two, and the assembling units further comprise a fourth driving piece for driving the assembling platform (313) to horizontally slide; the longitudinal fan blade assembly assembling device is also provided with a feeding robot (2); the feeding robot (2) and the material arranging robot (1) are respectively arranged on two sides of the assembling unit in the sliding direction.
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| CN202010211655.9A CN111098672B (en) | 2020-03-24 | 2020-03-24 | Longitudinal fan blade assembly assembling device |
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| CN202010211655.9A CN111098672B (en) | 2020-03-24 | 2020-03-24 | Longitudinal fan blade assembly assembling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113523790B (en) * | 2021-07-15 | 2022-06-24 | 宁波四维尔汽车智能科技有限公司 | Assembling equipment for vertical blades |
| CN117644382B (en) * | 2023-12-22 | 2024-05-10 | 上美塑胶（南京）有限公司 | Assembling equipment applied to automobile air outlet pipe |
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