Vehicle air conditioning outlet general assembly pick-up unit
Technical field
The present invention relates to a kind of assembling and checkout equipment of vehicle air conditioning outlet assembly, belong to vehicle air conditioning outlet assembling and detection technique field.
Background technology
The existing assembly basic structure that is applied to vehicle air conditioning outlet mainly comprises housing, vertical vane, horizontal blade and toggle, vertical vane is positioned at rear end, horizontal blade is positioned at front end, multiple vertical vanes two ends are equipped with vertical links, for generation of interlock, then vertical links is embedded on the corresponding inwall of housing, realize and installing, bottom, multiple horizontal blades one end is equipped with waling stripe, produce interlock, one of them horizontal blade is provided with toggle, then two ends are located at respectively in the stopper slot of inner walls, realizes and installing.
In use procedure, often want manual adjustments air outlet wind direction, therefore must assemble firm and durable reliable, at present, total Chengdu of air-conditioner air outlet is to adopt artificial directly assembling, and assembling process is as follows: first vertical vane is sequenced, then connect each vertical links, pack vertical vane into housing inner end together with vertical links, again horizontal blade is sequenced, then at correspondence position, waling stripe is installed, then, horizontal blade two ends are embedded in the stopper slot of housing, complete installation.Above-mentioned assembling process exists following not enough: first, production efficiency is low, cannot meet the needs of growing automated production; Secondly, human factor exists and easily causes neglected loading, misloading, affects air-out effect and regulating effect; Finally, installation accuracy is low, connects insecure.
For this reason, the applicant discloses the automatic assembling of a kind of automatic assembly tooling for vehicle air conditioning outlet on March 20th, 2009, see that the patent No. is the Chinese invention patent " a kind of device for combining and assembling air conditioner discharge set " (Granted publication CN101518870B) of ZL200910096901.4, by this patent working scheme, production efficiency improves greatly, but this device exists following not enough: the first, and structure setting is comparatively complicated, compact not; The second, unavoidable existence assembled problem not in place, certainly will affect the qualification rate of product.
Summary of the invention
Technical matters to be solved by this invention is the vehicle air conditioning outlet general assembly pick-up unit that a kind of compact conformation is provided for the above-mentioned state of the art.
Technical matters to be solved by this invention is to provide a kind of vehicle air conditioning outlet general assembly pick-up unit that assembles and be detected on one for the above-mentioned state of the art.
Technical matters to be solved by this invention is to provide a kind of vehicle air conditioning outlet general assembly pick-up unit that can effectively avoid neglected loading for the above-mentioned state of the art.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of vehicle air conditioning outlet general assembly pick-up unit, is characterized in that comprising
Working plate;
Vertical vane connecting rod assemble mechanism, is located on aforementioned working plate and multiple vertical vanes and vertical links can be assembled into one;
Horizontal blade connecting rod assemble mechanism, is located on aforementioned working plate and multiple horizontal blades and waling stripe can be assembled into one, and, this horizontal blade connecting rod assemble mechanism layout that is perpendicular to one another with aforementioned vertical vane connecting rod assemble mechanism length direction;
Housing is transplanted assemble mechanism, be located on aforementioned working plate and housing can be moved to horizontal blade connecting rod assemble mechanism top from vertical vane connecting rod assemble mechanism top, this housing is transplanted assemble mechanism and is had a clutch end vertical cylinder straight down, and the clutch end of this vertical cylinder is provided with a housing clamping cylinder;
Air outlet assembly testing agency, is provided with on aforementioned working plate, can detect air port assembly and whether have being seated of parts; And
Control cabinet, transplant assemble mechanism and air outlet assembly testing agency control linkage with aforementioned vertical vane connecting rod assemble mechanism, horizontal blade connecting rod assemble mechanism, housing.
As preferably, described vertical vane connecting rod assemble mechanism can comprise
Vertical vane holder, upper surface has the multiple caulking grooves that arrange for vertical vane;
First connecting rod cylinder, be located at aforementioned vertical vane holder one side clutch end and there is first connecting rod holder, this first connecting rod holder front end face has the groove for the setting of vertical links, and this bottom portion of groove interval is furnished with the through hole or the storage tank that stretch into for vertical vane end; And
Second connecting rod cylinder, be located at opposite side the clutch end that aforementioned vertical vane holder is relative and there is second connecting rod holder, this second connecting rod holder front end face has the groove for the setting of vertical links, and this bottom portion of groove interval is furnished with the through hole or the storage tank that stretch into for vertical vane end.
As preferably, described horizontal blade connecting rod assemble mechanism can comprise
Horizontal blade holder, upper surface has the multiple caulking grooves that arrange for horizontal blade;
Third connecting rod cylinder, be located at aforementioned levels blade fixed base one side clutch end and there is third connecting rod holder, this third connecting rod holder front end face has the groove for the setting of waling stripe, and this bottom portion of groove interval is furnished with the through hole or the storage tank that stretch into for horizontal blade end; And
The 4th connecting rod cylinder, be located at the opposite side clutch end that aforementioned levels blade fixed base is relative and there is the 4th connecting rod holder, the 4th connecting rod holder front end face has the groove for the setting of waling stripe, and this bottom portion of groove interval is furnished with the through hole or the storage tank that stretch into for horizontal blade end.
As preferably, described housing is transplanted assemble mechanism and is also comprised
Support, is arranged on working plate;
Translation Timing Belt, is flatly arranged in aforementioned brackets;
Slide block, is located on aforementioned translation Timing Belt and can level moves moving of Timing Belt and move horizontally, and described vertical cylinder is longitudinally located on this slide block; And
Motor, is located in aforementioned brackets and clutch end can drive aforementioned translation Timing Belt to rotate.
Further, the clutch end of described vertical cylinder have one with the clamping seats of housing adaptation, described housing clamping cylinder is located at this clamping seats one side, and has the clamping head of horizontal direction.
As preferably, described air outlet assembly testing agency can comprise
Detect seat, be located on aforementioned working plate, for the setting of air outlet assembly;
The vertical links detection head that puts in place, is located at aforementioned detection seat upper surface;
The vertical vane detection head that puts in place, is located on aforementioned detection seat;
The housing detection head that puts in place, is located at aforementioned detection seat side;
The waling stripe bayonet socket detection head that puts in place, be arranged in aforementioned detection seat one side and and detect between seat and have gap; And
Pass cylinder, clutch end has horizontal blade detection head and the toggle detection head that puts in place that puts in place.
For further improving robotization, on described working plate, be also provided with one and air outlet assembly can be moved from horizontal blade mount pad to the mechanism that moves in air outlet assembly testing agency, this is moved mechanism and comprises
Bearing, is located on working plate;
The first flat-removing air cyclinder, is located on aforementioned bearing and has the clutch end of horizontal direction;
The first vertical cylinder, is located at the clutch end of aforementioned the first flat-removing air cyclinder, and has clutch end straight down; And
The first clamping cylinder, is located at the clutch end of the aforementioned first vertical cylinder and can clamps air outlet housing assembly.
Further, be also provided with an acoustic-optic alarm on described working plate, this acoustic-optic alarm is connected with the control output end of controlling cabinet.
Compared with prior art, the invention has the advantages that: whole assembling and testing process robotization control, reduce manpower, measurement result is more accurately stable simultaneously, and air outlet assembly testing agency can more accurately measure the every technology of product and want.The use of cylinder, motor also improves greatly the installation period of product and stops product because being difficult for installing the situation not in place of installing that produces in improving integration of equipments.
Brief description of the drawings
Fig. 1 is embodiment 1 structural representation.
Fig. 2 is vertical vane connecting rod assemble mechanism amplification decomposition figure in Fig. 1.
Fig. 3 is first connecting rod fixed seat structure schematic diagram in Fig. 2.
Fig. 4 is horizontal blade connecting rod assemble mechanism amplification decomposition figure in Fig. 1.
Fig. 5 is that Fig. 1 middle shell is transplanted assemble mechanism enlarged diagram.
Fig. 6 is air outlet assembly testing agency structure for amplifying schematic diagram in Fig. 1.
Fig. 7 removes the structural representation after air outlet assembly in Fig. 6.
Fig. 8 moves mechanism structure schematic diagram in embodiment 2.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
Embodiment 1, as shown in Figure 1, the vehicle air conditioning outlet general assembly pick-up unit in the present embodiment comprises working plate 100, vertical vane connecting rod assemble mechanism 1, horizontal blade connecting rod assemble mechanism 2, housing transplanting assemble mechanism 3, air outlet assembly testing agency 4, controls cabinet 5 and acoustic-optic alarm 51.
Shown in shown in Fig. 2 and Fig. 3, vertical vane connecting rod assemble mechanism 1 is located on working plate 100 and multiple vertical vane 1a and vertical links 2a can be assembled into one, specifically comprise vertical vane holder 11, first connecting rod cylinder and second connecting rod cylinder, vertical vane holder 11 upper surfaces have the multiple caulking grooves 111 that arrange for vertical vane 1a.
First connecting rod cylinder 13 is located at vertical vane holder 11 1 sides and clutch end has first connecting rod holder 12, these first connecting rod holder 12 front end faces have the groove 121 for the setting of vertical links 2a, and these groove 121 bottom intervals are furnished with the through hole 122 stretching into for vertical vane end; Second connecting rod cylinder 15 is located at opposite side the clutch end that vertical vane holder 11 is relative and is had second connecting rod holder 14, similarly, second connecting rod holder 14 front end faces have the groove for the setting of vertical links, and this bottom portion of groove interval is furnished with the through hole stretching into for vertical vane end.
Horizontal blade connecting rod assemble mechanism 2 is located on working plate 100 and multiple horizontal blade 3a and waling stripe 4a can be assembled into one, and, this horizontal blade connecting rod assemble mechanism 2 layout that is perpendicular to one another with vertical vane connecting rod assemble mechanism 1 length direction; Specifically comprise horizontal blade holder 21, third connecting rod cylinder 23 and the 4th connecting rod cylinder 25.Horizontal blade holder 21 upper surfaces have the multiple caulking grooves 211 that arrange for horizontal blade; Third connecting rod cylinder 23 is located at horizontal blade holder 21 1 sides and clutch end has third connecting rod holder 22, these third connecting rod holder 22 front end faces have the groove for the setting of waling stripe 4a, and this bottom portion of groove interval is furnished with the through hole stretching into for horizontal blade end; The 4th connecting rod cylinder 25 is located at the opposite side clutch end that horizontal blade holder 21 is relative and is had the 4th connecting rod holder 24, the 4th connecting rod holder 24 front end faces have the groove for the setting of waling stripe 4a, and this bottom portion of groove interval is furnished with the through hole stretching into for horizontal blade end.
For ease of adjusting position, specially in third connecting rod cylinder 23 lower surfaces, one displacement cylinder 26 is set, can make third connecting rod cylinder 23 relative level blade fixed bases 23 finely tune.
Shown in Fig. 5, housing is transplanted assemble mechanism 3 and is located on working plate 100 and housing can be moved to horizontal blade connecting rod assemble mechanism 2 tops from vertical vane connecting rod assemble mechanism 1 top, specifically comprises support 31, translation Timing Belt 33, slide block 34, motor 32 and vertical cylinder 35.
Support 31 is arranged on working plate 100; Translation Timing Belt 33 is flatly arranged on support 31; Slide block 34 is located on translation Timing Belt 33 and can level be moved moving of Timing Belt 33 and move horizontally, and vertically cylinder 35 is longitudinally located on this slide block 34; Motor 32 is located on support 31 and clutch end can drive translation Timing Belt 33 to rotate.
Vertically the clutch end of cylinder 35 have one with the clamping seats 36 of housing 5a adaptation, housing clamping cylinder 37 is located at this clamping seats 36 1 sides, and has the clamping head of horizontal direction.Clamp and do 36 and be provided with touching switch 361, after housing 5a assembling, just can start this touching switch 361, and then housing clamping cylinder 37 works, clamping housing 5a.
Further, parallel translation Timing Belt 33 length directions are provided with guided way 38, accordingly, form the gathering sill (in figure, nothing shows) with guided way 38 adaptations on slide block 34.In addition, limit the stroke of slide block 34, be respectively equipped with travel switch 39 at the two ends of guided way 38, for reducing the impact of slide block 34, translation Timing Belt 33 two ends are also provided with buffer head 391.
Shown in Fig. 6 and Fig. 7, air outlet assembly testing agency 4 is provided with on working plate 100, can detect air port assembly 6a and whether have being seated of parts; Specifically comprise and detect seat 41, vertical links detection head 46, vertical vane detection head 48, housing put in place the detection head 44 and pass cylinder 42 of detection head 45, waling stripe bayonet socket that puts in place that puts in place that puts in place.
Detecting seat 41 is located on working plate 100, for the setting of air outlet assembly 6a, vertical links put in place detection head 46 be located at detect seat 41 upper surfaces, vertical vane put in place detect 48 be located at detect seat 41 on, housing put in place detection head 45 be located at detect seat 41 sides, waling stripe bayonet socket put in place detection head 44 be arranged in detect seat 41 1 sides and and detect seat and have gap between 41, the clutch end of passing cylinder 42 has pushing block 43, pushing block 43 is provided with horizontal blade detection head 431 and the toggle detection head 432 that puts in place that puts in place, toggle puts detection head 432 in place for detection of whether gaps and omissions of toggle 7a.Passing cylinder 42 in the present embodiment is two and is arranged in respectively detection seat 41 two ends.Various detection heads in the present embodiment specifically can adopt infrared optical fiber inductor, approach switch etc.
Control cabinet 5 and transplant assemble mechanism 3, air outlet assembly testing agency 4 and acoustic-optic alarm 51 control linkages with vertical vane connecting rod assemble mechanism 1, horizontal blade connecting rod assemble mechanism 2, housing.
After vertical vane, horizontal blade, vertical links and waling stripe are in place, housing is put into clamping seats, after touching inductive switching is in place to housing, clamping cylinder can clamp housing automatically; Can automatically vertical vane, vertical links, horizontal blade, vertical links and housing be in place by starting switch equipment again, obtain air outlet assembly, then air outlet assembly is put into the gaps and omissions part detection that detects the enterprising line correlation parts of seat, by the inductor such as infrared optical fiber, approach switch, the total member of air outlet is carried out to the detection of gaps and omissions part, as find that there is gaps and omissions or install less than being, carry out sound and light alarm.
Whole assembling and testing process robotization control, reduce manpower, and measurement result is more accurately stable simultaneously, and air outlet assembly testing agency can more accurately measure the every technology of product and want.The use of cylinder, motor also improves greatly the installation period of product and stops product because being difficult for installing the situation not in place of installing that produces in improving integration of equipments.
Embodiment 2, can move to air outlet assembly testing agency by moving in winding machine horizontal blade mount pad after air outlet assembly 6a assembling in the present embodiment, without manual operation, and other structure reference examples 1.
Shown in Fig. 8, wherein, move mechanism and comprise bearing 51, the first flat-removing air cyclinder 52, the first vertical cylinder 53 and the first clamping cylinder 55.Bearing 51 is located on working plate 100; The first flat-removing air cyclinder is established 52 on bearing 51 and is had the clutch end of horizontal direction, the first vertical cylinder 53 is located at the clutch end of the first flat-removing air cyclinder 52, and there is clutch end straight down, the first clamping cylinder 55 is located at the clutch end of the first vertical cylinder 53 and can be clamped air outlet housing assembly 6a, and the first clamping cylinder 55 has chuck 551.