CN104061889B - Automobile air conditioner air outlet assembly assembling and detecting device - Google Patents

Automobile air conditioner air outlet assembly assembling and detecting device Download PDF

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Publication number
CN104061889B
CN104061889B CN201410305274.1A CN201410305274A CN104061889B CN 104061889 B CN104061889 B CN 104061889B CN 201410305274 A CN201410305274 A CN 201410305274A CN 104061889 B CN104061889 B CN 104061889B
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connecting rod
vertical
cylinder
aforementioned
assemble mechanism
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CN104061889A (en
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马海军
张�林
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Ningbo Fuerda Smartech Co Ltd
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Ningbo Fuerda Smartech Co Ltd
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Abstract

An automobile air conditioning air outlet assembly assembling and detecting device comprises a working table plate, a vertical blade connecting rod assembling mechanism, a horizontal blade connecting rod assembling mechanism, a shell transplant assembling mechanism, an air outlet assembly detecting mechanism and a control case. The shell transplant assembling mechanism is arranged on the working table plate and can move a shell from above the vertical blade connecting rod assembling mechanism to above the horizontal blade connecting rod assembling mechanism. The shell transplant assembling mechanism is provided with a vertical cylinder of which the power output end is vertically downward, and the power output end of the vertical cylinder is provided with a shell clamping cylinder. The air outlet assembly detecting mechanism is arranged on the working table plate and can detect whether components of an air outlet assembly are assembled in place. Compared with the prior art, as assembling and detecting are integrated, component missing inspection is automatically completed after assembling, the assembling quality of products is ensured, and the work efficiency is greatly improved.

Description

Vehicle air conditioning outlet general assembly detection device
Technical field
The present invention relates to assembling and the detection equipment of a kind of vehicle air conditioning outlet assembly, belong to vehicle air conditioning outlet dress Join and detection technique field.
Background technology
The existing assembly basic structure being applied to vehicle air conditioning outlet mainly includes housing, vertical vane, horizontal leaf Sheet and toggle, vertical vane is positioned at rear end, and horizontal blade is positioned at front end, and multiple vertical vane two ends are equipped with vertical links, uses In producing linkage, then vertical links is embedded on the corresponding inwall of housing, it is achieved installing, bottom, multiple horizontal blade one end is equal Being provided with waling stripe, produce linkage, one of them horizontal blade is provided with toggle, then two ends and is respectively arranged on the limit of inner walls In the groove of position, it is achieved install.
During use, often manually to adjust air port wind direction, it is therefore necessary to assemble firm and durable reliably, at present, Total Chengdu of air-conditioner air outlet is to use artificial directly assembling, and assembling process is as follows: first sequenced by vertical vane, then connects each Individual vertical links, loads housing inner end by vertical vane together with vertical links, then is sequenced by horizontal blade, then in correspondence Waling stripe is installed in position, then, is embedded at horizontal blade two ends in the stopper slot of housing, completes to install.Above-mentioned assembling process Exist following not enough: first, production efficiency is low, it is impossible to meet the needs of growing automated production;Secondly, anthropic factor Exist and easily cause neglected loading, misloading, affect air-out effect and regulating effect;Finally, installation accuracy is low, connects insecure.
To this end, the applicant discloses a kind of assembly tooling automatically for vehicle air conditioning outlet on March 20th, 2009 Automatic assembling, see Chinese invention patent " a kind of air-conditioner air outlet assembly combination dress of Patent No. ZL200910096901.4 It is equipped with and puts " (Authorization Notice No. CN101518870B), by this patent working scheme, production efficiency is greatly improved, but this device Existing following not enough: first, structure arranges complex, the compactest;Second, unavoidable existence assembles problem not in place, gesture The qualification rate of product must be affected.
Summary of the invention
The technical problem to be solved is to provide the automobile of a kind of compact conformation for the above-mentioned state of the art Air-conditioner air outlet assembly assembling detection device.
The technical problem to be solved is to provide a kind of assembling for the above-mentioned state of the art and be detected on one The vehicle air conditioning outlet general assembly detection device of body.
The technical problem to be solved is to provide one can be prevented effectively from leakage for the above-mentioned state of the art The vehicle air conditioning outlet general assembly detection device of dress.
The present invention solves the technical scheme that above-mentioned technical problem used: a kind of vehicle air conditioning outlet general assembly inspection Survey device, it is characterised in that include
Working plate;
Vertical vane connecting rod assemble mechanism, is located on aforementioned operation platen and can multiple vertical vanes and vertical links be filled Join and be integrated;
Horizontal blade connecting rod assemble mechanism, is located on aforementioned operation platen and can multiple horizontal blades and waling stripe be filled Join and be integrated, and, this horizontal blade connecting rod assemble mechanism hangs down each other with forenamed vertical blade connecting rod assemble mechanism length direction Straight layout;
Housing transplants assemble mechanism, is located on aforementioned operation platen and can be by housing from vertical vane connecting rod assemble mechanism Above Fang Yizhi horizontal blade connecting rod assemble mechanism, this housing is transplanted assemble mechanism and is had a clutch end straight down perpendicular Straight cylinder, the clutch end of this vertical cylinder is provided with a housing clamping cylinder;
Air outlet assembly testing agency, is provided with on aforementioned operation platen, can detect whether air port assembly exists parts Assembling put in place;And
Control cabinet, transplant assembling with forenamed vertical blade connecting rod assemble mechanism, horizontal blade connecting rod assemble mechanism, housing Mechanism and air outlet assembly testing agency control to connect.
As preferably, described vertical vane connecting rod assemble mechanism can include
Vertical vane fixes seat, and upper surface has the multiple caulking grooves arranged for vertical vane;
First connecting rod cylinder, is located at forenamed vertical blade fixed base side and clutch end has first connecting rod and fixes , this first connecting rod is fixed seat front end face and is had the groove of the setting for vertical links, and this bottom portion of groove interval is disposed with for hanging down Through hole that prismatic blade end is stretched into or storage tank;And
Second connecting rod cylinder, is located at the relative opposite side of forenamed vertical blade fixed base and clutch end has second even Seat fixed by bar, and this second connecting rod is fixed seat front end face and had the groove of the setting for vertical links, and this bottom portion of groove interval is arranged There is the through hole or storage tank stretched into for vertical vane end.
As preferably, described horizontal blade connecting rod assemble mechanism can include
Horizontal blade fixes seat, and upper surface has the multiple caulking grooves arranged for horizontal blade;
Third connecting rod cylinder, is located at aforementioned levels blade fixed base side and clutch end has third connecting rod and fixes , this third connecting rod is fixed seat front end face and is had the groove of the setting for waling stripe, and this bottom portion of groove interval is disposed with water supply Through hole that flat blade end is stretched into or storage tank;And
Fourth link cylinder, the opposite side clutch end being located at aforementioned levels blade fixed base relative has fourth link Fixing seat, this fourth link is fixed seat front end face and is had the groove of the setting for waling stripe, and this bottom portion of groove interval is disposed with The through hole stretched into for horizontal blade end or storage tank.
As preferably, described housing is transplanted assemble mechanism and is also included
Support, is arranged on working plate;
Translation Timing Belt, is flatly arranged in aforementioned brackets;
Slide block, is located on aforementioned translation Timing Belt and level can move moving of Timing Belt and move horizontally, and described erecting Straight cylinder is the most longitudinally located on this slide block;And
Motor, is located in aforementioned brackets and clutch end can drive aforementioned translation Timing Belt to rotate.
Further, the clutch end of described vertical cylinder has a clamping seats of one and casing adaptor, and described housing Clamping cylinder is then located at this clamping seats side, and has the clamping head of horizontal direction.
As preferably, described air outlet assembly testing agency can include
Detection seat, is located on aforementioned operation platen, for the setting of air outlet assembly;
Vertical links puts in place detection head, is located at aforementioned detection seat upper surface;
Vertical vane puts in place detection head, is located on aforementioned detection seat;
Housing puts in place detection head, is located at aforementioned detection seat side;
Waling stripe bayonet socket puts in place detection head, be arranged in aforementioned detection seat side and and detection seat between there is gap;With And
Passage cylinder, clutch end has horizontal blade and puts detection head in place and toggle puts in place detection head.
For improving automatization further, described working plate is additionally provided with one can pacify air outlet assembly from horizontal blade That moves in dress seat to air outlet assembly testing agency moves mechanism, and this is moved mechanism and includes
Bearing, is located on working plate;
First flat-removing air cyclinder, is located on aforementioned bearing and has the clutch end of horizontal direction;
First vertical cylinder, is located at the clutch end of aforementioned first flat-removing air cyclinder, and it is defeated to have power straight down Go out end;And
First clamping cylinder, is located at the clutch end of the aforementioned first vertical cylinder and can clamp air outlet housing assembly.
Further, described working plate is additionally provided with an acoustic-optic alarm, this acoustic-optic alarm and control cabinet Control output end connect.
Compared with prior art, it is an advantage of the current invention that: whole assembling and detection automatic process control system, reduce people Power, measurement result is more stable accurately simultaneously, and air outlet assembly testing agency can more accurately measure the every technology of product and want. Cylinder, using of motor are improved the installation period of product the most greatly and are stopped product because of not while improving integration of equipments Easily install and produce and situation not in place is installed.
Accompanying drawing explanation
Fig. 1 is embodiment 1 structural representation.
Fig. 2 is vertical vane connecting rod assemble mechanism amplification decomposition figure in Fig. 1.
Fig. 3 is first connecting rod fixed seat structure schematic diagram in Fig. 2.
Fig. 4 is horizontal blade connecting rod assemble mechanism amplification decomposition figure in Fig. 1.
Fig. 5 is that Fig. 1 middle shell transplants assemble mechanism enlarged diagram.
Fig. 6 is air outlet assembly testing agency structure for amplifying schematic diagram in Fig. 1.
Fig. 7 is the structural representation after removing air outlet assembly in Fig. 6.
Fig. 8 is to move mechanism structure schematic diagram in embodiment 2.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
Embodiment 1, as it is shown in figure 1, the vehicle air conditioning outlet general assembly detection device in the present embodiment includes work Platen 100, vertical vane connecting rod assemble mechanism 1, horizontal blade connecting rod assemble mechanism 2, housing transplant assemble mechanism 3, air outlet Assembly testing agency 4, control cabinet 5 and acoustic-optic alarm 51.
Shown in shown in Fig. 2 and Fig. 3, vertical vane connecting rod assemble mechanism 1 is located on working plate 100 and can be by multiple Vertical vane 1a and vertical links 2a is assembled into one, specifically includes vertical vane and fixes seat 11, first connecting rod cylinder and second Connecting rod cylinder, vertical vane is fixed seat 11 upper surface and is had the multiple caulking grooves 111 arranged for vertical vane 1a.
First connecting rod cylinder 13 is located at vertical vane and is fixed seat 11 side and clutch end has first connecting rod and fixes seat 12, this first connecting rod is fixed seat 12 front end face and is had the groove 121 of the setting for vertical links 2a, this groove 121 bottom interval It is disposed with the through hole 122 stretched into for vertical vane end;Second connecting rod cylinder 15 is located at vertical vane and is fixed relative another of seat 11 Side clutch end have second connecting rod and fix seat 14, and similarly, second connecting rod is fixed seat 14 front end face and had for vertical The groove of the setting of connecting rod, this bottom portion of groove interval is disposed with the through hole stretched into for vertical vane end.
Horizontal blade connecting rod assemble mechanism 2 is located on working plate 100 and can be by multiple horizontal blade 3a and waling stripe 4a is assembled into one, and, this horizontal blade connecting rod assemble mechanism 2 is with vertical vane connecting rod assemble mechanism 1 length direction each other It is arranged vertically;Specifically include horizontal blade and fix seat 21, third connecting rod cylinder 23 and fourth link cylinder 25.Horizontal blade is fixed Seat 21 upper surfaces have the multiple caulking grooves 211 arranged for horizontal blade;Third connecting rod cylinder 23 is located at horizontal blade and is fixed seat 21 Side clutch end have third connecting rod and fix seat 22, and this third connecting rod is fixed seat 22 front end face and had for waling stripe 4a The groove of setting, this bottom portion of groove interval is disposed with the through hole stretched into for horizontal blade end;Fourth link cylinder 25 is located at Horizontal blade is fixed the relative opposite side clutch end of seat 21 and is had fourth link and fix seat 24, and this fourth link fixes seat 24 Front end face has the groove of the setting for waling stripe 4a, and this bottom portion of groove interval was disposed with for leading to that horizontal blade end is stretched into Hole.
For ease of adjusting position, specially one displacement cylinder 26 is set in third connecting rod cylinder 23 lower surface, the 3rd can be made Connecting rod cylinder 23 relative level blade fixed base 23 is finely tuned.
Shown in Fig. 5, housing is transplanted assemble mechanism 3 and is located on working plate 100 and can be connected from vertical vane by housing Move to above horizontal blade connecting rod assemble mechanism 2 above bar assemble mechanism 1, specifically include support 31, translation Timing Belt 33, slide block 34, motor 32 and vertically cylinder 35.
Support 31 is arranged on working plate 100;Translation Timing Belt 33 is flatly arranged on support 31;Slide block 34 is located at Also level can move moving and moving horizontally of Timing Belt 33 on translation Timing Belt 33, vertical cylinder 35 is longitudinally located at this slide block 34 On;Motor 32 is located on support 31 and clutch end can drive translation Timing Belt 33 to rotate.
Vertically the clutch end of cylinder 35 has a clamping seats 36 adaptive with housing 5a, and housing clamping cylinder 37 is located at This clamping seats 36 side, and there is the clamping head of horizontal direction.Clamping is made 36 and is provided with touching switch 361, after housing 5a assembling Just can start this touching switch 361, and then housing clamping cylinder 37 works, clamping body 5a.
Further, parallel translation Timing Belt 33 length direction is provided with guided way 38, accordingly, slide block 34 forms and leads To the gathering sill (without display in figure) of rail 38 adaptation.It addition, limit the stroke of slide block 34, being respectively arranged at two ends with of guided way 38 Travel switch 39, for reducing the impact of slide block 34, translation Timing Belt 33 two ends are additionally provided with buffer head 391.
Shown in Fig. 6 and Fig. 7, air outlet assembly testing agency 4 is provided with on working plate 100, can detect that air port is total The assembling becoming 6a whether to there are parts puts in place;Specifically include detection seat 41, vertical links puts detection 46 in place, vertical vane arrives Put in place detection 45, waling stripe bayonet socket of position detection 48, housing puts in place detection 44 and passage cylinder 42.
Detection seat 41 is located on working plate 100, and for the setting of air outlet assembly 6a, vertical links puts in place detection 46 Being located at detection seat 41 upper surface, the vertical vane detection 48 that puts in place is located on detection seat 41, and inspection is located in the housing detection 45 that puts in place Survey seat 41 side, waling stripe bayonet socket put in place detection 44 be arranged in detection seat 41 side and and detection seat 41 between exist between Gap, the clutch end of passage cylinder 42 has pushing block 43, and pushing block 43 is provided with horizontal blade and puts detection 431 in place and toggle arrives Position detection 432, toggle puts detection 432 in place for detecting toggle 7a whether gaps and omissions.Passage cylinder 42 in the present embodiment is Two are respectively arranged in detection seat 41 two ends.Various detection heads in the present embodiment specifically can use infrared optical fiber induction apparatus, Proximity switch etc..
Control cabinet 5 and transplant assembly machine with vertical vane connecting rod assemble mechanism 1, horizontal blade connecting rod assemble mechanism 2, housing Structure 3, air outlet assembly testing agency 4 and acoustic-optic alarm 51 control to connect.
After vertical vane, horizontal blade, vertical links and waling stripe are in place, housing is put in clamping seats, when Touching inductive switching is in place rear clamping cylinder to housing and can automatically be clamped by housing;Again by activate switch equipment can automatically by Vertical vane, vertical links, horizontal blade, vertical links and housing are installed and are put in place, it is thus achieved that air outlet assembly, then by air outlet Assembly puts into the gaps and omissions part detection carrying out related components on detection seat, by the induction apparatus such as infrared optical fiber, proximity switch to going out The total member in air port carries out gaps and omissions part detection, as be found to have gaps and omissions or install less than for, then carry out sound and light alarm.
Whole assembling and detection automatic process control system, reduce manpower, and measurement result is more stable accurately simultaneously, air outlet Assembly testing agency can more accurately measure the every technology of product and want.Cylinder, using of motor are improving integration of equipments The installation period simultaneously improving product the most greatly produces with stopping product install situation not in place because being difficult to install.
Embodiment 2, can realize horizontal blade by moving mechanism after air outlet assembly 6a assembling in the present embodiment Mounting seat is moved to air outlet assembly testing agency, it is not necessary to manual operation, other structural reference embodiments 1.
Shown in Fig. 8, wherein, move mechanism and include the vertical cylinder 53 of bearing the 51, first flat-removing air cyclinder 52, first and One clamping cylinder 55.Bearing 51 is located on working plate 100;First flat-removing air cyclinder sets 52 and and has horizontal direction on bearing 51 Clutch end, the first vertical cylinder 53 is located at the clutch end of the first flat-removing air cyclinder 52, and have straight down dynamic Power outfan, the first clamping cylinder 55 is located at the clutch end of the first vertical cylinder 53 and can clamp air outlet housing assembly 6a, the first clamping cylinder 55 has chuck 551.

Claims (5)

1. a vehicle air conditioning outlet general assembly detection device, it is characterised in that include
Working plate;
Vertical vane connecting rod assemble mechanism, is located on aforementioned operation platen and can multiple vertical vanes and vertical links be assembled into Integrally;
Horizontal blade connecting rod assemble mechanism, is located on aforementioned operation platen and can multiple horizontal blades and waling stripe be assembled into Integrally, and, this horizontal blade connecting rod assemble mechanism perpendiculars to one another cloth with forenamed vertical blade connecting rod assemble mechanism length direction Put;
Housing transplants assemble mechanism, is located on aforementioned operation platen and can be moved above vertical vane connecting rod assemble mechanism by housing Above horizontal blade connecting rod assemble mechanism, this housing is transplanted assemble mechanism and is had a clutch end vertical gas straight down Cylinder, the clutch end of this vertical cylinder is provided with a housing clamping cylinder;
Air outlet assembly testing agency, is provided with on aforementioned operation platen, can detect whether air port assembly exists the dress of parts It is fitted on position;And
Control cabinet, transplant assemble mechanism with forenamed vertical blade connecting rod assemble mechanism, horizontal blade connecting rod assemble mechanism, housing And air outlet assembly testing agency controls to connect;
Described housing is transplanted assemble mechanism and is also included
Support, is arranged on working plate;
Translation Timing Belt, is flatly arranged in aforementioned brackets;
Slide block, is located on aforementioned translation Timing Belt and level can move moving of Timing Belt and move horizontally, and described vertical gas Cylinder is the most longitudinally located on this slide block;And
Motor, is located in aforementioned brackets and clutch end can drive aforementioned translation Timing Belt to rotate;
The clutch end of described vertical cylinder has the clamping seats of one and casing adaptor, and described housing clamping cylinder then sets In this clamping seats side, and there is the clamping head of horizontal direction;
Described air outlet assembly testing agency includes
Detection seat, is located on aforementioned operation platen, for the setting of air outlet assembly;
Vertical links puts in place detection head, is located at aforementioned detection seat upper surface;
Vertical vane puts in place detection head, is located on aforementioned detection seat;
Housing puts in place detection head, is located at aforementioned detection seat side;
Waling stripe bayonet socket puts in place detection head, be arranged in aforementioned detection seat side and and detection seat between there is gap;And
Passage cylinder, clutch end has horizontal blade and puts detection head in place and toggle puts in place detection head.
Vehicle air conditioning outlet general assembly the most according to claim 1 detection device, it is characterised in that described is vertical Blade connecting rod assemble mechanism includes
Vertical vane fixes seat, and upper surface has the multiple caulking grooves arranged for vertical vane;
First connecting rod cylinder, is located at forenamed vertical blade fixed base side and clutch end has first connecting rod and fixes seat, should First connecting rod is fixed seat front end face and is had the groove of the setting for vertical links, and this bottom portion of groove interval is disposed with for vertical vane Through hole that end is stretched into or storage tank;And
Second connecting rod cylinder, is located at the relative opposite side of forenamed vertical blade fixed base and clutch end has second connecting rod admittedly Reservation, this second connecting rod fixes seat front end face and has the groove of setting for vertical links, and this bottom portion of groove interval is disposed with confession Through hole that vertical vane end is stretched into or storage tank.
Vehicle air conditioning outlet general assembly the most according to claim 1 detection device, it is characterised in that described level Blade connecting rod assemble mechanism includes
Horizontal blade fixes seat, and upper surface has the multiple caulking grooves arranged for horizontal blade;
Third connecting rod cylinder, is located at aforementioned levels blade fixed base side and clutch end has third connecting rod and fixes seat, should Third connecting rod is fixed seat front end face and is had the groove of the setting for waling stripe, and this bottom portion of groove interval is disposed with for horizontal blade Through hole that end is stretched into or storage tank;And
Fourth link cylinder, is located at the relative opposite side clutch end of aforementioned levels blade fixed base and has fourth link and fix , this fourth link is fixed seat front end face and is had the groove of the setting for waling stripe, and this bottom portion of groove interval is disposed with water supply Through hole that flat blade end is stretched into or storage tank.
Vehicle air conditioning outlet general assembly the most according to claim 1 detection device, it is characterised in that described work It is additionally provided with one on platen and air outlet assembly can be moved from horizontal blade mounting seat removing to air outlet assembly testing agency Moving mechanism, this is moved mechanism and includes
Bearing, is located on working plate;
First flat-removing air cyclinder, is located on aforementioned bearing and has the clutch end of horizontal direction;
First vertical cylinder, is located at the clutch end of aforementioned first flat-removing air cyclinder, and has clutch end straight down; And
First clamping cylinder, is located at the clutch end of the aforementioned first vertical cylinder and can clamp air outlet housing assembly.
Vehicle air conditioning outlet general assembly the most according to claim 1 detection device, it is characterised in that described work Being additionally provided with an acoustic-optic alarm on platen, this acoustic-optic alarm is connected with the control output end controlling cabinet.
CN201410305274.1A 2014-06-30 2014-06-30 Automobile air conditioner air outlet assembly assembling and detecting device Active CN104061889B (en)

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Application Number Priority Date Filing Date Title
CN201410305274.1A CN104061889B (en) 2014-06-30 2014-06-30 Automobile air conditioner air outlet assembly assembling and detecting device

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Application Number Priority Date Filing Date Title
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CN104061889B true CN104061889B (en) 2017-01-11

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CN104741919B (en) * 2015-03-30 2017-04-12 四川赛特制冷设备有限公司 HVAC multi-station assembling tool
CN104842319B (en) * 2015-05-08 2016-05-11 广东骏驰科技股份有限公司 A kind of automobile special pipe assembling device
CN105014356B (en) * 2015-07-28 2018-02-16 宁波永成双海汽车部件股份有限公司 Connecting rod detects installing mechanism
CN110405453B (en) * 2019-08-13 2024-02-09 宁波福尔达智能科技股份有限公司 Universal joint and universal shaft assembly device for air outlet of vehicle air conditioner
CN110370021B (en) * 2019-08-26 2024-02-06 宁波福尔达智能科技股份有限公司 Vehicle air conditioner air outlet assembly fixture
CN111098672B (en) * 2020-03-24 2020-08-14 宁波四维尔汽车智能科技有限公司 Longitudinal fan blade assembly assembling device
CN111113038B (en) * 2020-03-31 2020-07-07 宁波均胜群英汽车系统股份有限公司 Universal air outlet assembly machine and assembly method
CN117644382B (en) * 2023-12-22 2024-05-10 上美塑胶(南京)有限公司 Assembling equipment applied to automobile air outlet pipe

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Address after: No. 1493-1569, Xiaolin Avenue, Xiaolin Town, Cixi City, Ningbo City, Zhejiang Province

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