CN111097735A - Post-processing method for inducer machining - Google Patents
Post-processing method for inducer machining Download PDFInfo
- Publication number
- CN111097735A CN111097735A CN201911348707.0A CN201911348707A CN111097735A CN 111097735 A CN111097735 A CN 111097735A CN 201911348707 A CN201911348707 A CN 201911348707A CN 111097735 A CN111097735 A CN 111097735A
- Authority
- CN
- China
- Prior art keywords
- inducer
- cavity
- protective cover
- left cavity
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/04—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour circulating over or surrounding the materials or objects to be dried
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Drying Of Solid Materials (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention discloses a post-processing method for inducer machining, which comprises the following construction steps: a. placing an inducer; b. washing and cleaning an inducer; c. and (5) drying the inducer. The invention directly carries out the cleaning and drying processes in one processing box, saves the equipment cost, reduces the finished product price, and the inside of the processing box is divided into a left cavity and a right cavity, two different operations of cleaning and drying are realized through the two cavities, the movement of the protective cover realizes the function cycle exchange between the two cavities, the protective cover is positioned above which cavity, the cavity is a drying processing area, the other cavity is a loading and cleaning area, and the two cavities synchronously operate, thereby realizing the continuous post-processing operation of the inducer, effectively improving the processing speed, leading the equipment in the two cavities to be completely the same, leading the loading, cleaning and drying processes of the right cavity to be the same as the operation process of the left cavity, being more convenient for the actual operation control, and reducing the operation difficulty.
Description
Technical Field
The invention relates to a post-treatment method for inducer machining.
Background
The inducer reduces the static positive suction pressure of the centrifugal pump, and is realized by increasing the static pressure of the inlet of the first-stage impeller of the centrifugal pump by the inducer. The swirling flow through the inducer to the outflow also contributes to reducing the net positive suction head of the centrifugal pump. In order to avoid the phenomenon that when the inducer works in an overload area, steam bubbles on the pressure surface of a blade cause the section of a flow passage to be blocked, namely cavitation, the design flow of the inducer is 1.5-2.3 times of the rated flow of the centrifugal pump, so that when the centrifugal pump works, the inducer always runs in a partial load working area, and necessary pressurization is carried out on an impeller of the centrifugal pump.
In the milling process of the inducer, the inducer after milling needs to be subjected to post-treatment, and the post-treatment generally comprises washing, cleaning and drying treatment on the inducer. In the existing post-treatment, aiming at two procedures of cleaning and drying, two devices are generally adopted to carry out independent treatment on an inducer, so that the workload is large, and the energy consumption loss is also large. And the price of both devices is also high, increasing the production cost.
Disclosure of Invention
The invention aims to provide a technical scheme for a post-treatment method for inducer machining, which aims to overcome the defects in the prior art, the cleaning and drying processes are directly carried out in a treatment box, the equipment cost is saved, the price of a finished product is reduced, the inside of the treatment box is divided into a left cavity and a right cavity, two different operations of cleaning and drying are realized through the two cavities, the movement of a protective cover realizes the function cyclic exchange between the two cavities, the protective cover is positioned above which cavity, the cavity is a drying treatment area, the other cavity is a feeding and cleaning area, and the two cavities synchronously operate, so that the continuous post-treatment operation of the inducer is realized, and the treatment rate is effectively improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
a post-treatment method for inducer machining is characterized by comprising the following steps:
a. placing an inducer:
1) firstly, placing an inducer on a placing table of a left cavity of a treatment box, wherein one end, connected with a shaft, of the inducer is clamped in a front groove on a front limiting plate of the placing table, and the other end of the inducer is clamped in a corresponding rear groove on a rear limiting plate of the placing table until clamping placement of all inducers in the left cavity is completed; the primary clamping positioning of the inducer is realized through the front groove and the rear groove, and the accuracy of the actual feeding position is ensured, so that the subsequent accurate positioning among the cutting sleeve, the inserted link and the inducer is facilitated;
2) then a rear driving cylinder in the left cavity is started to push a rear push plate to move along the surface of a rear sliding plate until a clamping sleeve at the end part of the rear push plate is clamped to the end part of the inducer, then a front driving cylinder is started to push a front push plate to move along the surface of the front sliding plate, so that an inserted rod at the end part of the front push plate is inserted into a hole at the end part of the inducer, which is connected with the shaft, and then the front push plate is continuously moved until the front push plate is abutted to the end surface of the inducer; the front groove is provided with a front limiting plate, a front driving cylinder is arranged on the front groove, a rear driving cylinder is arranged on the rear groove, a front groove is arranged on the front groove, a rear limiting plate is arranged on the front groove, a front limiting plate is arranged on the front limiting plate, a rear limiting plate is arranged on the front limiting plate, a front limiting plate is arranged on the front limiting plate, a rear limiting plate is arranged on the front limiting plate, a front limiting plate is arranged on the front limiting plate;
b. washing and cleaning an inducer:
the lifting column in the left cavity is started to drive the whole placing table in the left cavity to descend until the inducer is completely separated from the front groove and the rear groove, then water enters the spraying assembly of the placing table in the left cavity, and then the water is sprayed out to wash and clean the inducer, and the inducer is kept stand after the cleaning is finished; the inducer is completely separated from the front groove and the rear groove, so that the inducer can be conveniently rotated in the cleaning process, the surface of the inducer can be comprehensively washed and cleaned, the cleaning speed and the cleaning effect are improved, the lifting operation of the placing table is realized by adopting the lifting column, the operation is simple and convenient, the accuracy of the lifting height of the placing table can be ensured, and the accident rate is reduced;
c. drying treatment of an inducer:
1) the driving motors on the two sides of the protective cover are started simultaneously, the rotating speed and the rotating direction of the driving motors on the two sides are the same, the two driving motors respectively drive the screw rods correspondingly connected to the two driving motors to rotate, so that the sliding blocks on the screw rods are driven to transversely move along the sliding grooves in the surface of the positioning plate, the sliding blocks further drive the protective cover connected with the sliding blocks to synchronously move until the protective cover moves onto the left cavity from the right cavity, and when the baffle on the left side of the protective cover abuts against the left side surface of the treatment box, the protective; the design is ingenious and reasonable, the driving motors on the two sides of the protective cover can drive the protective cover to move left and right, the position of the protective cover is adjusted, and therefore drying operation of the inducer in different cavities is achieved, overall operation is automatic, the two driving motors are driven simultaneously, the overall stress balance of the protective cover can be guaranteed, the structure of the protective cover is more stable, the structural safety performance of the whole treatment box is improved, and operation is safer and more reliable;
2) starting the lifting cylinders on the left and right inner side walls of the protective cover, extending piston rods of the lifting cylinders to drive the connecting block to move downwards so as to drive the baffle plate connected with the connecting block to move downwards until the bottom surface of the baffle plate is abutted against the top surface of the treatment box, and extending the piston rods in place; the lifting cylinder drives the baffles on the two sides of the protective cover to move downwards to shield and seal the two sides of the protective cover, so that the heat loss in the subsequent drying treatment can be reduced, and the drying speed and the drying quality are improved;
3) hot air enters the annular hot air pipeline from the air inlet on the top surface of the protective cover and then enters the left cavity from the air outlet of the annular hot air pipeline, and the surface of the inducer in the left cavity is dried; the annular hot air pipeline is arranged in the protective cover and is integrated with the protective cover, so that the protective cover is an integral hot air drying device, and the cavity is changed into a drying area when the protective cover moves to which cavity, therefore, the design is ingenious, and the use and the operation are convenient;
4) while the inducer in the left cavity is dried, the untreated inducer is clamped between a front limiting plate and a rear limiting plate of the right cavity, a rear driving cylinder and a front driving cylinder in the right cavity are sequentially started, so that the inducer is limited between a clamping sleeve and a front push plate, an inserted rod is completely inserted into a hole in the end part of the inducer, a lifting column in the right cavity drives a placing table in the right cavity to descend until the inducer is completely separated from a front groove and a rear groove, water enters a spraying assembly in the right cavity, the water is sprayed out to wash and clean the surface of the inducer, and the inducer is placed after cleaning; the left cavity and the right cavity synchronously operate, when the left cavity is subjected to drying treatment, the corresponding right cavity is a loading area and a cleaning area, the loading and cleaning processes in the right cavity are carried out according to the operation steps in the left cavity, and after the inducer in the right cavity is cleaned, the inducer is kept still to be dried, so that the moisture on the surface of the inducer is reduced, the subsequent drying treatment on the inducer is facilitated, the drying speed and the drying quality are improved, and the drying operation in the left cavity is finished.
5) After drying of the inducer in the left cavity is finished, the lifting cylinder is started to drive the baffle to ascend to the original position, the driving motor drives the protective cover to move to the right cavity, when the baffle on the right side of the protective cover is abutted to the side face of the treatment box, the protective cover moves in place, the lifting cylinder drives the baffle to move downwards to shield and seal two ends of the protective cover, then hot air enters the protective cover again to dry the inducer in the right cavity, meanwhile, the lifting column in the left cavity is started to drive the placing table to move upwards until the inducer is clamped in the front groove and the rear groove, meanwhile, the rear driving cylinder and the front driving cylinder in the left cavity are started to separate the cutting sleeve and the inserted rod from the inducer, the mechanical arm grabs the inducer in the left cavity away, and then new feeding is carried out in the left cavity, so that uninterrupted circulating post-treatment operation is realized; design scientific and reasonable, and convenient for operation, after the inducer is dry in the left cavity is accomplished, the lift cylinder drives the baffle and rises to the normal position, thereby be convenient for next removal of protection casing, the protection casing removes right cavity after that, become the drying zone with right cavity, expose left cavity, place the accurate normal position that rises of platform in the left cavity of post control after that, make the inducer by the joint in the front between recess and the back recess, shift out cutting ferrule and inserted bar again, be convenient for next the inducer after the manipulator accomplishes the aftertreatment is grabbed and is taken away, carry out new material loading again, the cleaning operation, realize the endless uninterrupted duty of whole processing case.
Further, in the step b, water enters the spraying assembly, firstly enters the two liquid guiding boxes at two sides, then enters the liquid guiding branch pipes from the two liquid guiding boxes, is finally sprayed out from the spraying ports on the surfaces of the liquid guiding branch pipes to wash and clean the surfaces of the upper inducer, meanwhile, in the process of cleaning the inducer by water, the inducer is rotated to enable the water to carry out all-round washing and cleaning on the inducer, finally, the washed water flows out from the water outlet, the water is guided to the liquid guiding branch pipes through the two liquid guiding boxes and then is sprayed out to wash and clean the inducer, meanwhile, the inducer is rotated to change the surface washed and cleaned by the inducer, so that all-round cleaning operation on the surface of the inducer is realized, the washing and cleaning quality is improved, in the washing process, sewage flows out from the water outlet to be subjected to centralized treatment and reuse, water resources are saved, and subsequent drying operation can be facilitated, the moisture in the subsequent drying zone is reduced.
Further, in step c's step 2), the draw-in groove has all been reserved at the top surface both ends and the middle part of handling the case, and when lift cylinder drove the baffle and down moved, the baffle just in time blocked in the draw-in groove of corresponding position department on handling the roof surface, and it is spacing to realize the joint of baffle through the draw-in groove, guarantees the structure steadiness of baffle to guarantee the baffle to the sealed effect of sheltering from of protection casing, avoid the heat to scatter and disappear from the protection casing both sides, reduce energy consumption loss.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the invention has the advantages of ingenious and reasonable design and convenient operation, the cleaning and drying processes are directly carried out in one processing box, the equipment cost is saved, the price of a finished product is reduced, the inside of the processing box is divided into a left cavity and a right cavity, two different operations of cleaning and drying are realized through the two cavities, the movement of the protective cover realizes the cyclic exchange of functions between the two cavities, the protective cover is positioned above which cavity, the cavity is a drying processing area, the other cavity is a feeding and cleaning area, and the two cavities synchronously operate, so that the continuous post-processing operation of the inducer is realized, the processing speed is effectively improved, the equipment in the two cavities is completely the same, the feeding, cleaning and drying processes of the right cavity are the same as the operation process of the left cavity, the actual operation control is more convenient, and the operation difficulty is reduced.
The placing table is formed by combining a front limiting plate, a rear limiting plate and a spraying assembly, the front limiting plate and the rear limiting plate are used for realizing the primary clamping and limiting of the inducer, so that the accurate positioning among the cutting sleeve, the inserted link and the inducer is facilitated, the primary clamping and feeding operation difficulty of the inducer is low, the manipulator can be adopted or the manual processing can be adopted, the inducer is transversely arranged, the scouring and cleaning effect on the inducer can be ensured, the standing and drying after the scouring is finished are also facilitated, the water content on the surface of the inducer meets the actual drying requirement, the quality of the inducer after the post-processing is improved, the subsequent sleeve connection and limiting of the inducer is completely automated, the manual operation is not required, the operation speed is effectively improved, the two ends of the inducer are clamped and inserted through the cutting sleeve and the inserted link, the transverse movement of the inducer is limited, but can not influence the axial rotation of inducer to be convenient for erode the cleaning process in rotate the inducer, guarantee to carry out the cleaning operation of full aspect to the inducer, guarantee to erode the operation effect, the protection casing removes the top of wasing the cavity after accomplishing after that, seals the protection casing through the baffle of protection casing both sides and shelters from, thereby guarantee that next hot-blast inducer in to the cavity carries out drying process, effectively reduces the loss of energy consumption. The protection casing is equivalent to a mobilizable drying device, and where the protection casing moves, then the cavity that corresponds becomes the drying zone, and structural design is ingenious reasonable, realizes the continuity operation of aftertreatment, guarantees that the material loading, erodes the ring that washs and dry several treatment process detain mutually, effectively improves processing rate.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic view of the arrangement of an inducer inside a treatment chamber according to the present invention;
FIG. 2 is a schematic view of the installation structure of the shield and the treatment tank according to the present invention;
FIG. 3 is a schematic view of the structure of a treatment tank according to the present invention;
FIG. 4 is a schematic view showing the arrangement of the drain ports on the treatment tank according to the present invention;
FIG. 5 is a schematic view of the spray assembly of the present invention;
FIG. 6 is a schematic view of the internal structure of the shield according to the present invention;
FIG. 7 is a schematic structural diagram of an inducer of the present invention.
In the figure: 1-a treatment box; 2-left cavity; 3-a right cavity; 4-a front limiting plate; 5-a rear limiting plate; 6-front groove; 7-rear groove; 8-rear driving cylinder; 9-a front drive cylinder; 10-rear push plate; 11-rear slide plate; 12-a ferrule; 13-front push plate; 14-front slide plate; 15-lifting column; 16-placing the table; 17-a spray assembly; 18-a drive motor; 19-a screw; 20-a slide block; 21-a baffle plate; 22-a lifting cylinder; 23-an air inlet; 24-ring-shaped hot air pipeline; 25-a liquid guide box; 26-liquid guiding and tube dividing; 27-a card slot; 28-positioning plate; 29-a chute; 30-connecting blocks; 31-a protective cover; 32-inducer; 33-well; 34-a water outlet; 35-inserting rod.
Detailed Description
As shown in fig. 1 to 7, a post-treatment method for induced wheel machining according to the present invention includes the following steps:
a. placement of inducer 32:
1) firstly, placing an inducer 32 on a placing table 16 of a left cavity 2 of a treatment box 1, wherein one end, connected with a shaft, of the inducer 32 is clamped in a front groove 6 on a front limiting plate 4 of the placing table 16, and the other end of the inducer 32 is clamped in a corresponding rear groove 7 on a rear limiting plate 5 of the placing table 16 until the clamping and placing of all inducers 32 in the left cavity 2 are completed; the primary clamping positioning of the inducer 32 is realized through the front groove 6 and the rear groove 7, and the accuracy of the actual feeding position is ensured, so that the subsequent accurate positioning among the cutting sleeve 12, the inserted link 35 and the inducer 32 is facilitated;
2) then the rear driving cylinder 8 in the left cavity 2 is started to push the rear push plate 10 to move along the surface of the rear sliding plate 11 until the cutting sleeve 12 at the end part of the rear push plate 10 is clamped to the end part of the inducer 32, then the front driving cylinder 9 is started, the front driving cylinder 9 pushes the front push plate 13 to move along the surface of the front sliding plate 14, so that the inserted rod 35 at the end part of the front push plate 13 is inserted into the hole 33 at the end part of the inducer 32, which is connected with the shaft, and then the front push plate 13 is continuously moved until the front push plate 13 is abutted to the end surface of the inducer 32; practical operation is reasonable, because the end part of the front groove 6 far away from the rear limiting plate 5 is a sealing end, the rear driving cylinder 8 is firstly started, the rear push plate 10 pushes the inducer 32 to apply force to the sealing end of the front groove 6, but due to the sealing and blocking effect of the sealing end, smooth sleeve joint of the sleeve 12 at the end part of the rear push plate 10 and the end part of the inducer 32 can be ensured, the front and rear movement of the inducer 32 can be limited by the sealing end of the front groove 6 and the sleeve 12, then the front driving cylinder 9 is started, so that the inserted rod 35 is accurately inserted into the hole 33 at the end part of the inducer 32, the inducer 32 is suspended and supported by the inserted rod 35 and the sleeve 12, meanwhile, the axial rotation of the inducer 32 cannot be limited, the operation is automatic, manual sleeve joint positioning is not needed, and the operation safety performance;
b. inducer 32 scouring cleaning:
the lifting column 15 in the left cavity 2 is started to drive the whole placing table 16 in the left cavity 2 to descend until the inducer 32 is completely separated from the front groove 6 and the rear groove 7, then water enters the spraying assembly 17 of the placing table 16 in the left cavity 2, then the water is sprayed out to wash and clean the inducer 32, the water enters the spraying assembly 17, firstly enters the two liquid guide boxes 25 at two sides, then enters the liquid guide branch pipe 26 from the two liquid guide boxes 25, finally the water is sprayed out from the spraying ports on the surface of the liquid guide branch pipe 26 to wash and clean the surface of the inducer 32 above, meanwhile, in the process that the inducer 32 is cleaned by water, the inducer 32 is rotated, so that the water can wash and clean the inducer 32 in all directions, finally, the washed water flows out from the water outlet 34, the water is guided by the two liquid guide boxes 25 to quickly enter the liquid guide branch pipe 26, and then the water is sprayed out to wash the inducer 32, meanwhile, the inducer 32 is rotated to change the surface of the inducer 32 to be washed, so that the all-around washing operation of the surface of the inducer 32 is realized, the washing quality is improved, in the washing process, sewage flows out from the water outlet 34 to be subjected to centralized treatment and reuse, water resources are saved, the subsequent drying operation can be facilitated, the moisture in the subsequent drying area is reduced, and the washing is finished and the standing is finished; the inducer 32 is completely separated from the front groove 6 and the rear groove 7, so that the inducer 32 can be conveniently rotated in the cleaning process, the surface of the inducer 32 can be cleaned in an all-dimensional washing manner, the cleaning speed and the cleaning effect are improved, the lifting operation of the placing table 16 is realized by the lifting column 15, the operation is simple and convenient, the accuracy of the lifting height of the placing table 16 can be ensured, and the accident rate is reduced;
c. inducer 32 drying treatment:
1) the driving motors 18 on the two sides of the protective cover 31 are started simultaneously, the rotating speed and the rotating direction of the driving motors 18 on the two sides are the same, the two driving motors 18 respectively drive the screw rods 19 correspondingly connected with each other to rotate, so that the sliding blocks 20 on the screw rods 19 are driven to transversely move along the sliding grooves 29 on the surface of the positioning plate 28, the sliding blocks 20 further drive the protective cover 31 connected with the sliding blocks to synchronously move until the protective cover 31 moves onto the left cavity 2 from the right cavity 3, and when the baffle 21 on the left side of the protective cover 31 is abutted to the left side surface of the processing box 1, the protective cover 31; the design is ingenious and reasonable, the driving motors 18 on the two sides of the protective cover 31 can drive the protective cover 31 to move left and right, the position of the protective cover 31 can be adjusted, the drying operation of the inducer 32 in different cavities is realized, the whole operation is automatic, the two driving motors 18 are driven simultaneously, the whole stress balance of the protective cover 31 can be ensured, the structure of the protective cover 31 is more stable, the structural safety performance of the whole treatment box 1 is improved, and the operation is safer and more reliable;
2) the lifting cylinders 22 on the left and right inner side walls of the protective cover 31 are started, the piston rods of the lifting cylinders 22 extend to drive the connecting block 30 to move downwards, so that the baffle plates 21 connected with the connecting block 30 are driven to move downwards until the bottom surfaces of the baffle plates 21 abut against the top surface of the treatment box 1, the piston rods extend in place, clamping grooves 27 are reserved at the two ends and the middle part of the top surface of the treatment box 1, when the lifting cylinders 22 drive the baffle plates 21 to move downwards, the baffle plates 21 are just clamped in the clamping grooves 27 at the corresponding positions on the top surface of the treatment box 1, clamping limiting of the baffle plates 21 is realized through the clamping grooves 27, the structural stability of the baffle plates 21 is ensured, the shielding and sealing effects of the baffle plates 21 on the protective cover 31 are ensured, heat is; the lifting cylinder 22 drives the baffles 21 at the two sides of the protective cover 31 to move downwards to shield and seal the two sides of the protective cover 31, so that the heat loss in the subsequent drying treatment can be reduced, and the drying speed and the drying quality are improved;
3) hot air enters the annular hot air pipeline 24 from the air inlet 23 on the top surface of the protective cover 31, and then enters the left cavity 2 from the air outlet of the annular hot air pipeline 24, and the surface of the inducer 32 in the left cavity 2 is dried; the annular hot air pipeline 24 is arranged in the protective cover 31 and is integrated with the protective cover 31, so that the protective cover 31 is an integral hot air drying device, and the cavity is changed into a drying area when the protective cover 31 moves to which cavity, therefore, the design is ingenious, and the use and the operation are convenient;
4) while the inducer 32 in the left cavity 2 is subjected to drying treatment, the untreated inducer 32 is clamped between the front limiting plate 4 and the rear limiting plate 5 of the right cavity 3, the rear driving cylinder 8 and the front driving cylinder 9 in the right cavity 3 are sequentially started, so that the inducer 32 is limited between the clamping sleeve 12 and the front push plate 13, the insertion rod 35 is completely inserted into the hole 33 at the end part of the inducer 32, the lifting column 15 in the right cavity 3 drives the placing table 16 in the right cavity 3 to descend until the inducer 32 is completely separated from the front groove 6 and the rear groove 7, water enters the spraying assembly 17 in the right cavity 3, and then the water is sprayed out to wash and clean the surface of the inducer 32, and the cleaning is finished and the standing is performed; left cavity 2 and right cavity 3 carry out the operation in step, when left cavity 2 carries out drying process, right cavity 3 that corresponds then is the material loading, the cleaning zone, the material loading in the right cavity 3, the cleaning process goes on according to the operating procedure in the left cavity 2, inducer 32 in the right cavity 3 washs the back of accomplishing, then the processing of drying of stewing, reduce the moisture on inducer 32 surface, thereby be convenient for follow-up carry out drying process to inducer 32, improve drying rate and drying quality, until the drying operation in the left cavity 2 finishes, replace again, inducer in the right cavity carries out the drying.
5) After the inducer 32 in the left cavity 2 is dried, the lifting cylinder 22 is started to drive the baffle 21 to rise to the original position, the driving motor 18 drives the protective cover 31 to move to the right cavity 3, when the baffle 21 on the right side of the protective cover 31 is abutted to the side surface of the processing box 1, the protective cover 31 moves in place, the lifting cylinder 22 drives the baffle 21 to move downwards to shield and seal two ends of the protective cover 31, then hot air enters the protective cover 31 to dry the inducer 32 in the right cavity 3, meanwhile, the lifting column 15 in the left cavity 2 is started to drive the placing table 16 to move upwards until the inducer 32 is clamped in the front groove 6 and the rear groove 7, simultaneously, the rear driving cylinder 8 and the front driving cylinder 9 in the left cavity 2 are started to separate the cutting sleeve 12, the inserted rod 35 and the inducer 32, the manipulator grabs the inducer 32 in the left cavity 2, and then carries out new feeding on the left cavity 2, realizing uninterrupted cyclic post-processing operation; design scientific and reasonable, and convenient for operation, after inducer 32 drying completion in left cavity 2, lift cylinder 22 drives baffle 21 and rises to the normal position, thereby be convenient for next removal of protection casing 31, then protection casing 31 moves right cavity 3, become right cavity 3 drying zone, expose left cavity 2, place the platform 16 accurate the rising to the normal position of placing in controlling left cavity 2 through lift post 15 after that, make inducer 32 blocked between preceding recess 6 and back recess 7, support the inducer, shift out cutting ferrule 12 and inserted bar 35 again, be convenient for next inducer 32 after the manipulator accomplishes the aftertreatment snatch away, carry out new material loading again, cleaning operation, realize the incessant cycle work of whole processing box 1.
The invention has the advantages of ingenious and reasonable design and convenient operation, directly carries out the cleaning and drying processes in one treatment box 1, saves the equipment cost, reduces the price of finished products, the inside of the treatment box 1 is divided into a left cavity 2 and a right cavity 3, two different operations of cleaning and drying are realized through the two cavities, the movement of the protective cover 31 realizes the cyclic exchange of functions between the two cavities, the protective cover 31 is positioned above which cavity, the cavity is a drying processing area, the other cavity is a feeding cleaning area, the two cavities synchronously operate, thereby realizing continuous post-processing operation of the inducer 32, effectively improving the processing speed, ensuring that the devices in the two cavities are identical, make the material loading of right cavity 3, wash and the operation process of drying the process with left cavity 2 the same, the operation control of the reality of being more convenient for reduces the operation degree of difficulty.
According to the invention, the placing table 16 is formed by combining the front limiting plate 4, the rear limiting plate 5 and the spraying assembly 17, the front limiting plate 4 and the rear limiting plate 5 are used for realizing the primary clamping limiting of the inducer 32, so that the accurate positioning among the cutting sleeve 12, the inserted link 35 and the inducer 32 is facilitated, the primary clamping and feeding operation difficulty of the inducer 32 is low, the manipulator or manual treatment can be adopted, the inducer 32 is transversely arranged, the scouring and cleaning effect on the inducer 32 can be ensured, the standing and airing after the scouring is finished are also facilitated, the water content on the surface of the inducer 32 is ensured to meet the actual drying requirement, the quality of the inducer 32 after the post-treatment is improved, the subsequent sleeve limiting of the inducer 32 is completely automatically operated without considering manual operation, the cutting sleeve effectively improves the operation speed, and the clamping connection at two ends of the inducer 32, the clamping connection at two ends is realized through the front limiting plate 12 and the inserted link 35, The grafting, restriction inducer 32's lateral shifting, nevertheless can not influence the axial of inducer 32 and rotate, thereby be convenient for wash away the cleaning process in rotate inducer 32, guarantee to carry out the cleaning operations of full aspect to inducer 32, guarantee to wash away the operation effect, protection casing 31 removes the top of wasing the cavity after accomplishing after then, baffle 21 through protection casing 31 both sides is sealed shelters from protection casing 31, thereby guarantee that following hot-blast inducer 32 in the cavity carries out drying process, effectively reduce the loss of energy consumption. The protection casing 31 is equivalent to a mobilizable drying device, and protection casing 31 removes to which, and then the cavity that corresponds becomes the drying zone, and structural design is ingenious reasonable, realizes the continuity operation of aftertreatment, guarantees that the material loading, erodes the ring that washs and dry several treatment process detain mutually, effectively improves the processing rate.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple variations, equivalent substitutions or modifications based on the present invention to achieve substantially the same technical effects are within the scope of the present invention.
Claims (3)
1. A post-treatment method for inducer machining is characterized by comprising the following steps:
a. placing an inducer:
1) firstly, placing an inducer on a placing table of a left cavity of a treatment box, wherein one end, connected with a shaft, of the inducer is clamped in a front groove on a front limiting plate of the placing table, and the other end of the inducer is clamped in a corresponding rear groove on a rear limiting plate of the placing table until clamping placement of all inducers in the left cavity is completed;
2) then a rear driving cylinder in the left cavity is started to push a rear push plate to move along the surface of a rear sliding plate until a clamping sleeve at the end part of the rear push plate is clamped to the end part of the inducer, then a front driving cylinder is started to push a front push plate to move along the surface of the front sliding plate, so that an inserted rod at the end part of the front push plate is inserted into a hole at the end part of the inducer, which is connected with the shaft, and then the front push plate is continuously moved until the front push plate is abutted to the end surface of the inducer;
b. washing and cleaning an inducer:
the lifting column in the left cavity is started to drive the whole placing table in the left cavity to descend until the inducer is completely separated from the front groove and the rear groove, then water enters the spraying assembly of the placing table in the left cavity, and then the water is sprayed out to wash and clean the inducer, and the inducer is kept stand after the cleaning is finished;
c. drying treatment of an inducer:
1) the driving motors on the two sides of the protective cover are started simultaneously, the rotating speed and the rotating direction of the driving motors on the two sides are the same, the two driving motors respectively drive the screw rods correspondingly connected to the two driving motors to rotate, so that the sliding blocks on the screw rods are driven to transversely move along the sliding grooves in the surface of the positioning plate, the sliding blocks further drive the protective cover connected with the sliding blocks to synchronously move until the protective cover moves onto the left cavity from the right cavity, and when the baffle on the left side of the protective cover abuts against the left side surface of the treatment box, the protective;
2) starting the lifting cylinders on the left and right inner side walls of the protective cover, extending piston rods of the lifting cylinders to drive the connecting block to move downwards so as to drive the baffle plate connected with the connecting block to move downwards until the bottom surface of the baffle plate is abutted against the top surface of the treatment box, and extending the piston rods in place;
3) hot air enters the annular hot air pipeline from the air inlet on the top surface of the protective cover and then enters the left cavity from the air outlet of the annular hot air pipeline, and the surface of the inducer in the left cavity is dried;
4) while the inducer in the left cavity is dried, the untreated inducer is clamped between a front limiting plate and a rear limiting plate of the right cavity, a rear driving cylinder and a front driving cylinder in the right cavity are sequentially started, so that the inducer is limited between a clamping sleeve and a front push plate, an inserted rod is completely inserted into a hole in the end part of the inducer, a lifting column in the right cavity drives a placing table in the right cavity to descend until the inducer is completely separated from a front groove and a rear groove, water enters a spraying assembly in the right cavity, the water is sprayed out to wash and clean the surface of the inducer, and the inducer is placed after cleaning;
5) after the inducer in the left cavity is dried, the lifting cylinder is started, the driving baffle is lifted to return to the original position, the driving motor drives the protective cover to move to the right cavity, when the baffle on the right side of the protective cover is abutted to the side face of the treatment box, the protective cover is moved in place, the lifting cylinder drives the baffle to move downwards to shield and seal two ends of the protective cover, then hot air enters the protective cover again to dry the inducer in the right cavity, meanwhile, the lifting column in the left cavity is started to drive the placement table to move upwards, until the inducer is clamped in the front groove and the rear groove, the rear driving cylinder and the front driving cylinder in the left cavity are started simultaneously, a clamping sleeve is made, an inserting rod is separated from the inducer, the mechanical arm grabs the inducer in the left cavity away again, new feeding is performed in the left cavity, and uninterrupted circulating post-treatment operation is.
2. The post-treatment method for inducer machining according to claim 1, characterized in that: step b, in water enters into the subassembly that sprays, enters into two drain incasement of both sides earlier, enters into the drain from two drain casees again and divides intraductally, at last from the drain divide the surperficial nozzle blowout of pipe, washes away the washing to the inducer surface of top, carries out the cleaning process at water to the inducer simultaneously, rotates the inducer for water can carry out the washing away of full aspect to the inducer, and the water that washes away at last flows from the outlet again.
3. The post-treatment method for inducer machining according to claim 1, characterized in that: in step 2) of step c, the clamping grooves are reserved at the two ends and the middle part of the top surface of the processing box, and when the lifting cylinder drives the baffle to move downwards, the baffle is just clamped in the clamping groove at the corresponding position on the top surface of the processing box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911348707.0A CN111097735B (en) | 2019-12-24 | 2019-12-24 | Post-processing method for inducer machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911348707.0A CN111097735B (en) | 2019-12-24 | 2019-12-24 | Post-processing method for inducer machining |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111097735A true CN111097735A (en) | 2020-05-05 |
| CN111097735B CN111097735B (en) | 2021-02-26 |
Family
ID=70424291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911348707.0A Active CN111097735B (en) | 2019-12-24 | 2019-12-24 | Post-processing method for inducer machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111097735B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150292799A1 (en) * | 2014-04-14 | 2015-10-15 | Claire MAUREL | Part drying device and part washing device using such drying device |
| CN108262291A (en) * | 2017-12-30 | 2018-07-10 | 南京超华电子信息科技有限公司 | A kind of automatically-controlled door door lock cleaning device and its method |
| CN108389813A (en) * | 2018-02-26 | 2018-08-10 | 上海提牛机电设备有限公司 | A kind of makeup of Wafer Cleaning drying integrated is set and its cleaning method |
| CN108772356A (en) * | 2018-07-27 | 2018-11-09 | 石家庄理想汽车零部件有限公司 | The online washing and drying mechanism of axle sleeve |
| CN208613253U (en) * | 2018-05-30 | 2019-03-19 | 苏州阜丰实业有限公司 | A kind of casting cleaning drying integral machine |
| CN208894695U (en) * | 2018-05-11 | 2019-05-24 | 江西洪都数控机械有限责任公司 | A kind of bearing Quick cleaning device |
| CN209647099U (en) * | 2019-03-26 | 2019-11-19 | 上海工程技术大学 | A kind of kart accessory washer |
-
2019
- 2019-12-24 CN CN201911348707.0A patent/CN111097735B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150292799A1 (en) * | 2014-04-14 | 2015-10-15 | Claire MAUREL | Part drying device and part washing device using such drying device |
| CN108262291A (en) * | 2017-12-30 | 2018-07-10 | 南京超华电子信息科技有限公司 | A kind of automatically-controlled door door lock cleaning device and its method |
| CN108389813A (en) * | 2018-02-26 | 2018-08-10 | 上海提牛机电设备有限公司 | A kind of makeup of Wafer Cleaning drying integrated is set and its cleaning method |
| CN208894695U (en) * | 2018-05-11 | 2019-05-24 | 江西洪都数控机械有限责任公司 | A kind of bearing Quick cleaning device |
| CN208613253U (en) * | 2018-05-30 | 2019-03-19 | 苏州阜丰实业有限公司 | A kind of casting cleaning drying integral machine |
| CN108772356A (en) * | 2018-07-27 | 2018-11-09 | 石家庄理想汽车零部件有限公司 | The online washing and drying mechanism of axle sleeve |
| CN209647099U (en) * | 2019-03-26 | 2019-11-19 | 上海工程技术大学 | A kind of kart accessory washer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111097735B (en) | 2021-02-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105944884A (en) | Painting machine and work method thereof | |
| CN111097735B (en) | Post-processing method for inducer machining | |
| CN110947688A (en) | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series | |
| CN211757149U (en) | Multi-station rotary spraying cleaning machine | |
| CN208627942U (en) | A kind of Medical Equipment clean and reuse device | |
| CN209363125U (en) | The cleaning device of high-speed steel hard alloy tool | |
| CN103464429A (en) | Single-station automatic cleaning machine for cylinder liner | |
| CN204799610U (en) | Novel automatic wax matrix wash line | |
| CN211757265U (en) | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series | |
| CN212821475U (en) | Workpiece cleaning device | |
| CN212494180U (en) | Metal casting cleaning equipment | |
| CN105070680A (en) | Wafer dewaxing device and dewaxing method | |
| CN109127625A (en) | A kind of rotary type glass washer-drier | |
| CN209379513U (en) | A kind of electric automatization cleaning device | |
| CN214694381U (en) | Efficient pickling device for steel surface treatment | |
| CN209205878U (en) | Workbench is used in a kind of power detecting equipment processing easy to clean | |
| CN201086071Y (en) | Through type cleaning machine | |
| CN110393959B (en) | Cleaning device for filter press | |
| CN203664309U (en) | Rotation table type engine oil cleaning machine | |
| CN209975152U (en) | Automatic dyestuff raw materials is carried stirring cleaning system | |
| CN207710946U (en) | A kind of full-automatic abrasion-proof energy-saving liner plate sizing cutting machine | |
| CN106734342B (en) | Preformed armor rod cleaning equipment | |
| CN111956343A (en) | Medical treatment operation pincers wash drying equipment | |
| CN205907379U (en) | Full automatic device is electroplated in pickling | |
| CN219449573U (en) | Alpha gypsum production line dewatering device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |