CN106734342B - Preformed armor rod cleaning equipment - Google Patents
Preformed armor rod cleaning equipment Download PDFInfo
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- CN106734342B CN106734342B CN201611256157.6A CN201611256157A CN106734342B CN 106734342 B CN106734342 B CN 106734342B CN 201611256157 A CN201611256157 A CN 201611256157A CN 106734342 B CN106734342 B CN 106734342B
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- cleaning
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- pool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
Abstract
The invention discloses preformed armor rod cleaning equipment which comprises a box body, a cleaning liquid box, a clear water box, a cleaning head and a rinsing head, wherein the cleaning liquid box, the clear water box, the cleaning head and the rinsing head are arranged at the lower part of the box body, the cleaning head is connected with the cleaning liquid box, the rinsing head is connected with the clear water box, the cleaning head is arranged at the front part of the box body, and the rinsing head is arranged at the rear. The box body comprises a shell, a box cover, a cleaning pool and a rinsing pool, wherein the cleaning pool and the rinsing pool are arranged on the shell, a cleaning head is arranged on the cleaning pool, the rinsing head is arranged on the rinsing pool, and a group of preformed armor rods supporting and guiding devices are respectively arranged on the cleaning pool and the rinsing pool. The preformed armor rod cleaning equipment is used for cleaning preformed armor rod fittings, has high cleaning efficiency and good cleaning effect, can continuously purify and filter water, can recycle the water, can also recover lubricating oil, and saves resources; the working efficiency is improved, and the labor is saved.
Description
Technical Field
The invention relates to preformed armor rods cleaning equipment, and belongs to the field of special mechanical equipment manufacturing and the field of special preformed armor rod production and processing equipment for communication, electric power and railway hardware.
Background
The pre-twisted hardware technology is introduced into China by a certain company in the United states at the end of the last century and the beginning of this century, and the pre-twisted hardware gradually replaces cast hardware designed by China from the Su Union-assisted China due to energy saving and excellent performance (technical reference data is shown in Yangqing Power supply division Yanu & lt & gt distribution line Power hardware energy consumption problem and countermeasure & gt by Guangdong Power supply group company, and the Huainan Power supply company is in parallel to the pre-twisted power hardware paper and DL/T763-2001 issued by the State economic trade Committee of the people's republic of China is about the pre-twisted hardware technical conditions for overhead lines, and the like).
The preformed armor rods are formed by performing preformed armor rod forming treatment on steel wires or aluminum-clad steel wires to form spiral preformed armor rods, the steel wires or the aluminum-clad steel wires need to be sprayed with lubricating oil to be forcibly pushed into a die for forming in the forming process, a layer of lubricating oil is attached to the surfaces of the preformed armor rods after forming, and the lubricating oil needs to be cleaned before doubling. Ultrasonic cleaning in a water tank is performed later, but the cleaning efficiency is not high enough and the water consumption is large.
Disclosure of Invention
The invention aims to provide pre-twisted wire cleaning equipment which is used for cleaning pre-twisted wire hardware and has high cleaning efficiency and good cleaning effect.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
preformed armor rod cleaning equipment, including the box, set up cleaning solution case, clear water case in the box lower part, connect the cleaning head of cleaning solution case and connect the rinsing head of clear water case, the shown cleaning head sets up in the front portion of box, and the rinsing head sets up the rear portion at the box.
The invention is further improved in that: the box body comprises a shell, a box cover, a cleaning pool and a rinsing pool, wherein the cleaning pool and the rinsing pool are arranged on the shell, a cleaning head is arranged on the cleaning pool, the rinsing head is arranged on the rinsing pool, and a group of preformed armor rods supporting and guiding devices are respectively arranged on the cleaning pool and the rinsing pool.
The invention is further improved in that: the bottom of the cleaning pool and the bottom of the rinsing pool are provided with water flowing ports, and the lower parts of the cleaning pool and the rinsing pool are respectively provided with a recovery box which is respectively connected with the corresponding water flowing ports.
The invention is further improved in that: the recycling tank under the cleaning pool is connected with the cleaning liquid tank through a nano diaphragm pump, and the recycling tank under the rinsing pool is connected with the clear water tank through a nano diaphragm pump.
The invention is further improved in that: the cleaning solution box comprises a box body and a controller, a liquid supplementing inlet, a circulating liquid inlet and a liquid outlet are arranged on the box body, the liquid supplementing inlet is connected with a water supply box through a water supply pump, the circulating liquid inlet is connected with a recycling box through a nano diaphragm pump, and the liquid outlet is connected with a cleaning head through a high-pressure pump.
The invention is further improved in that: the clear water tank comprises a tank body and a controller, a fluid infusion inlet, a circulating fluid inlet and a fluid outlet are arranged on the tank body, the fluid infusion inlet is connected with the water supply tank through a water supply pump, the circulating fluid inlet is connected with the recovery tank through a nano diaphragm pump, and the fluid outlet is connected with the rinsing head through a high-pressure pump.
The invention is further improved in that: a heating pipe, a temperature detector for measuring the temperature of liquid in the tank body and a liquid level meter for measuring the height of liquid level in the tank body are arranged in the tank body; the temperature detector and the liquid level meter are respectively connected with the input end of the controller; the heating pipe and the water supply pump are respectively connected with the output end of the controller.
The invention is further improved in that: the cleaning head comprises a main connecting pipe, two branch pipes, two cover bodies and a plurality of high-pressure nozzles, wherein the main connecting pipe is vertically arranged, the two branch pipes are connected with the upper part of the main connecting pipe, the two cover bodies are respectively arranged on the branch pipes, the high-pressure nozzles are arranged on the cover bodies, the high-pressure nozzles are communicated with the branch pipes, the lower part of the main connecting pipe is connected with a high-pressure pump; the rinsing head and the cleaning head have the same structure.
The invention is further improved in that: the shell is also provided with a condenser, and the water outlet of the condenser is connected with a clear water tank.
The invention is further improved in that: and a drying device is also arranged at the rear part of the rinsing head.
Due to the adoption of the technical scheme, the invention has the beneficial effects that: the preformed armor rod cleaning equipment is used for cleaning preformed armor rod fittings, has high cleaning efficiency and good cleaning effect, can continuously purify and filter water, can recycle the water, can also recover lubricating oil, and saves resources; the working efficiency is improved, and the labor is saved.
According to the invention, the cleaning head and the rinsing head are arranged, and the preformed armor rod hardware is cleaned by the cleaning solution and rinsed by clear water, so that complete oil stain removal is ensured, and the cleaning effect is good.
According to the invention, the recovery tank below the cleaning pool is connected with the cleaning liquid tank through the nano diaphragm pump, the recovery tank below the rinsing pool is connected with the clear water tank through the nano diaphragm pump, the cleaned water is recovered into the recovery tank, oil and liquid separation is realized through the nano diaphragm pump, and the filtered liquid is reused, so that water resources are saved, the production cost is saved, and meanwhile, the direct discharge of water with oil stains to influence the environment is avoided.
The cleaning liquid tank and the clean water tank are respectively provided with the controller, the controller can control the temperature of liquid in the tank body and the height of the liquid level, and the liquid is in a state of 60 ℃, so that the liquid is ensured to be at the optimal cleaning temperature, and the cleaning effect is improved; when the liquid content is less, water is supplemented in time, and normal operation of cleaning work is guaranteed.
The shell of the invention is also provided with a condenser, the water outlet of the condenser is connected with a clean water tank, in a region with lower temperature, cleaning liquid and water with the temperature of more than 60 ℃ can generate a large amount of vapor fog in the cleaning process, the condenser absorbs the vapor fog, the vapor fog is condensed inside the condenser, and the condensed water flows into the clean water tank again. The steam fog is reduced, the steam fog is prevented from influencing the health of workers and damaging equipment, and meanwhile, the water is saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the cleaning head of the present invention;
wherein: 1-1 part of a shell, 1-2 parts of a box cover, 1-3 parts of a cleaning pool, 1-4 parts of a rinsing pool, 1-5 parts of a water flowing port, 2 parts of a cleaning head, 2-1 parts of a cover body, 2-2 parts of a high-pressure spray head, 3 parts of a rinsing head, 4-1 parts of a recovery box I, 4-2 parts of a recovery box II, 4-3 parts of a branch pipe, 4-4 parts of a main connecting pipe, 5 parts of a cleaning liquid box, 6 parts of a clear water box, 7 parts of a nano diaphragm pump, 8 parts of a preformed armor rod supporting and guiding device, 9 parts of a drying device, 10 parts of a condenser, 11 parts of a preformed armor rod fitting.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings: the preformed armor rod cleaning equipment comprises a box body, a cleaning liquid box 5 arranged at the lower part of the box body, a clear water box 6, a cleaning head 2 connected with the cleaning liquid box 5 and a rinsing head 3 connected with the clear water box 6, wherein the cleaning head 2 is arranged at the front part of the box body, and the rinsing head 3 is arranged at the rear part of the box body; the direction of the pre-twisted wire fitting 11 entering is the front, the direction of the pre-twisted wire fitting 11 outputting is the rear, and the cleaning process of the pre-twisted wire fitting 11 is that the pre-twisted wire fitting is cleaned by cleaning liquid and rinsed by clear water. A group of preformed armor rods supporting and guiding devices 8 are respectively arranged in front of the cleaning head 2 and behind the rinsing head 3.
The preformed armor rods support and guide device 8 is used for supporting a preformed armor rod fitting 11, the preformed armor rod fitting 11 is spiral, and the position of the preformed armor rod fitting 11 is kept stable in the transmission process of the preformed armor rod fitting 11. The invention discloses a preformed armor rod fitting 11 supporting and guiding device, which is a device for realizing stable conveying of a spiral preformed armor rod fitting 11, and is shown in figure 1 as an implementation mode, wherein a preformed armor rod supporting and guiding device 8 comprises a supporting frame and a plurality of conveying wheels arranged on the supporting frame, the arrangement positions of the conveying wheels are matched with the preformed armor rod fitting 11, and the conveying wheels are uniformly arranged up and down to ensure the stability of the preformed armor rod fitting 11.
The box body comprises a shell 1-1, a box cover 1-2 which is jointed on the upper part of the shell 1-1, a cleaning pool 1-3 and a rinsing pool 1-4 which are arranged on the upper part of the shell 1-1. The cleaning head 2 is arranged in the cleaning pool 1-3, the rinsing head 3 is arranged in the rinsing pool 1-4, the bottoms of the cleaning pool 1-3 and the rinsing pool 1-4 are respectively provided with a running water port 1-5, the lower part of the cleaning pool 1-3 is provided with a recovery box I4-1, and the lower part of the rinsing pool 1-4 is provided with a recovery box II 4-2; the recycling box I4-1 is connected with a water flowing port 1-5 of a clean water pool, and the recycling box II4-2 is connected with a water flowing port 1-5 of a rinsing pool 1-4. The recycling tank I4-1 is used for recycling the cleaning liquid, and the recycling tank II4-2 is used for recycling the rinsed water.
The rear parts of the shell 1-1 and the box cover 1-2 of the box body are connected, the box cover 1-2 can be opened at the front part, and the side surfaces of the shell 1-1 and the box cover 1-2 are connected through an oil cylinder, so that the box cover 1-2 can be conveniently opened.
The recycling box I4-1 under the cleaning pool 1-3 is connected with the cleaning liquid box 5 through a nano diaphragm pump 7, when more cleaning liquid is in the recycling box I4-1, oil and dust are isolated through the nano diaphragm pump 7, and the filtered cleaning liquid is recycled and conveyed into the cleaning liquid box 5.
The recovery box II4-2 under the rinsing box is also connected with the clean water box 6 through a nano diaphragm pump 7, after the rinsing is finished, more sewage is recovered in the recovery box II4-2, residual oil, impurities and the like are isolated through the nano diaphragm pump 7, and the filtered clean water is recovered again and conveyed into the clean water box 6.
The cleaning solution tank 5 comprises a tank body and a controller, cleaning solution is contained in the tank body, and the controller automatically controls the amount and temperature of the cleaning solution in the tank body. Set up fluid infusion import, circulation liquid import and liquid outlet on the box, fluid infusion import passes through the feed-water pump and connects a feed-water tank, and the circulation liquid import passes through nanometer diaphragm pump 7 and connects the collection box, and the liquid outlet passes through the high-pressure pump and connects cleaning head 2.
The clean water tank 6 has the same structure as the cleaning tank, the clean water tank 6 comprises a tank body and a controller, clean water is contained in the tank body, and the controller automatically controls the water quantity and the temperature in the tank body. Set up fluid infusion import, circulation liquid import and liquid outlet on the box, fluid infusion import passes through the feed-water pump and connects a feed-water tank, and the circulation liquid import passes through nanometer diaphragm pump 7 and connects the collection box, and the liquid outlet passes through the high-pressure pump and connects rinsing head 3.
A heating pipe, a temperature detector for measuring the temperature of liquid in the box body and a liquid level meter for measuring the height of liquid level in the box body are arranged in the box body; the temperature detector and the liquid level meter are respectively connected with the input end of the controller; the heating pipe and the water supply pump are respectively connected with the output end of the controller. The cleaning temperature of the preformed armor rod fitting 11 is above 60 ℃, when the temperature is lower than 60 ℃, the temperature detector transmits a low-temperature signal to the controller, and the controller starts the heating pipe to heat the cleaning liquid; when the temperature is higher than 90 ℃, the temperature detector transmits a high-temperature signal to the controller, and the controller closes the heating pipe. The liquid level meter is used for measuring the amount of liquid, and although washing liquid or water can be recycled, the problems that the washing liquid or water can transpire and splash and the like in the washing process are less and less, and when the amount of water or the amount of the washing liquid is less, the controller starts the water feeding pump to pump the water in the water feeding tank into the tank body so as to automatically supplement the water.
The structure of the cleaning head 2 is the same as that of the rinsing head 3, the cleaning head 2 and the rinsing head 3 respectively comprise a plurality of connecting pipes, two cover bodies 2-1 and a plurality of high-pressure nozzles 2-2, the main connecting pipes 4-4 are vertically arranged, the lower parts of the main connecting pipes 4-4 are connected with a high-pressure pump, the upper parts of the main connecting pipes are connected with two branch pipes 4-3 through a tee joint, each branch pipe 4-3 is respectively connected with one cover body 2-1, a plurality of high-pressure nozzles 2-2 are arranged in each cover body 2-1, and the number of the high-pressure; the branch pipe 4-3 is provided with a regulating valve for controlling the flow of the spray liquid. The cover body 2-1 fixes the high-pressure spray head 2-2 on one hand and prevents liquid from splashing on the other hand. The cover 2-1 is symmetrically arranged, preferably rectangular.
In the area of lower temperature, a large amount of steam fog can appear in the cleaning process, and a large amount of steam fog can hinder the field of vision, influences normal work, still can influence staff's healthy, can damage equipment after the steam fog condenses simultaneously, and some devices are corroded easily. In order to solve the problem, the shell 1-1 is also provided with a condenser 10, the water outlet of the condenser 10 is connected with the clean water tank 6, the condenser 10 absorbs vapor fog, the vapor fog is condensed inside the condenser, and the condensed water flows into the clean water tank 6 again. The problem of vapor fog is solved, and water is saved.
Still set up a set of drying device 9 behind the ticket-washing head at box rear portion, before preformed armor rod supports guider 8, drying device 9 includes two blowers, and the air outlet of two blowers sets up relatively, and preformed armor rod gold utensil 11 conveys between two air outlets. And after the pre-twisted wire hardware fitting 11 is cleaned and rinsed, drying the pre-twisted wire hardware fitting by a drying device 9 to remove moisture.
The working process of cleaning by using the invention is as follows, after the preformed armor rod fitting 11 comes out of the forming die, the preformed armor rod fitting 11 passes through the cleaning equipment of the invention by the preformed armor rod supporting and guiding device 8, firstly, cleaning fluid is sprayed out by the high-pressure spray heads of the cleaning head 2 and the cleaning head 2 to clean the preformed armor rod fitting 11, lubricating oil and dust on the preformed armor rod fitting 11 are removed, the cleaned cleaning fluid contains oil stains, falls into the cleaning pool 1-3 and then enters the recovery box I4-1 by the water flowing port 1-5. The preformed armor rod hardware 11 enters the rinsing head 3 after passing through the cleaning head 2, clear water is sprayed out of a high-pressure spray head in the rinsing head 3, oil stains and cleaning fluid remaining on the preformed armor rod hardware 11 are removed, water containing impurities falls into a rinsing pool 1-4, and then flows into a recovery box II4-2 through a water flowing opening 1-5. The preformed armor rod fitting 11 enters a drying device, is dried, and is conveyed out through the preformed armor rod supporting and guiding device 8 to be cut.
After cleaning, closing the cleaning head 2 and the rinsing head 3, opening the nano diaphragm pump 7 to treat sewage in the recovery tank, realizing oil-liquid separation, refluxing the filtered liquid to the cleaning tank and the clear water tank 6 or discharging, and recovering and treating the residual oil. The water resource is recycled, so that the water consumption is saved, and the water is discharged after being filtered after being used for many times, so that the environment is not damaged. The oil can also be discharged after recovery or treatment, thereby saving resources and protecting the environment.
In the working process, in order to ensure the cleaning quality, the temperature of the cleaning liquid and the clear water needs to be controlled to be more than 60 ℃, and the controllers in the cleaning tank and the clear water tank 6 can automatically control the liquid temperature and the liquid level height to ensure the cleaning quality.
Claims (1)
1. Preformed armor rod cleaning equipment, its characterized in that: the washing machine comprises a box body, a cleaning liquid box (5) arranged at the lower part of the box body, a clear water box (6), a washing head (2) connected with the cleaning liquid box (5) and a rinsing head (3) connected with the clear water box (6), wherein the washing head (2) is arranged at the front part of the box body, and the rinsing head (3) is arranged at the rear part of the box body;
the box body comprises a shell (1-1), a box cover (1-2), a cleaning pool (1-3) and a rinsing pool (1-4) which are arranged on the shell (1-1), a cleaning head (2) is arranged on the cleaning pool (1-3), the rinsing head (3) is arranged on the rinsing pool (1-4), and a group of preformed armor rod supporting and guiding devices (8) are respectively arranged on the cleaning pool (1-3) and the rinsing pool (1-4); a condenser (10) is also arranged on the shell (1-1), and the water outlet of the condenser (10) is connected with a clear water tank (6);
a drying device (9) is further arranged at the rear part of the rinsing head (3), the drying device (9) comprises two air blowers, and air outlets of the two air blowers are arranged oppositely;
the cleaning head (2), the rinsing head (3) and the drying device (9) are sequentially arranged between the two groups of preformed armor rods supporting and guiding devices (8);
the preformed armor rod supporting and guiding device (8) comprises a supporting frame and a plurality of conveying wheels arranged on the supporting frame;
the cleaning head (2) comprises a main connecting pipe (4-4) which is vertically arranged, two branch pipes (4-3) which are connected with the upper parts of the main connecting pipe (4-4), two cover bodies (2-1) which are respectively arranged on the branch pipes (4-3) and a plurality of high-pressure spray heads (2-2) which are arranged on the cover bodies (2-1), wherein the high-pressure spray heads (2-2) are communicated with the branch pipes, the lower parts of the main connecting pipe (4-4) are connected with a high-pressure pump, and regulating valves are arranged on the branch pipes (4-3); the rinsing head (3) and the cleaning head (2) have the same structure;
the bottoms of the cleaning pool (1-3) and the rinsing pool (1-4) are provided with a water flowing port (1-5), and a recovery box is respectively arranged under the cleaning pool (1-3) and the rinsing pool (1-4) and is respectively connected with the corresponding water flowing port (1-5);
the recovery tank under the cleaning pool (1-3) is connected with the cleaning liquid tank (5) through a nano diaphragm pump (7), and the recovery tank under the rinsing pool (1-4) is connected with the clear water tank (6) through a nano diaphragm pump (7);
the cleaning liquid box (5) comprises a box body and a controller, wherein a liquid supplementing inlet, a circulating liquid inlet and a liquid outlet are arranged on the box body, the liquid supplementing inlet is connected with a water supply box through a water supply pump, the circulating liquid inlet is connected with a recovery box through a nano diaphragm pump (7), and the liquid outlet is connected with the cleaning head (2) through a high-pressure pump;
the clean water tank (6) comprises a tank body and a controller, wherein a liquid supplementing inlet, a circulating liquid inlet and a liquid outlet are arranged on the tank body, the liquid supplementing inlet is connected with the water supply tank through a water supply pump, the circulating liquid inlet is connected with the recovery tank through a nano diaphragm pump (7), and the liquid outlet is connected with the rinsing head (3) through a high-pressure pump;
a heating pipe, a temperature detector for measuring the temperature of liquid in the tank body and a liquid level meter for measuring the height of liquid level in the tank body are arranged in the tank body; the temperature detector and the liquid level meter are respectively connected with the input end of the controller; the heating pipe and the water feeding pump are respectively connected with the output end of the controller, when the temperature is lower than 60 ℃, the temperature detector transmits a low-temperature signal to the controller, and the controller starts the heating pipe to heat the cleaning liquid; when the temperature is higher than 90 ℃, the temperature detector transmits a high-temperature signal to the controller, and the controller closes the heating pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611256157.6A CN106734342B (en) | 2016-12-30 | 2016-12-30 | Preformed armor rod cleaning equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611256157.6A CN106734342B (en) | 2016-12-30 | 2016-12-30 | Preformed armor rod cleaning equipment |
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| Publication Number | Publication Date |
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| CN106734342A CN106734342A (en) | 2017-05-31 |
| CN106734342B true CN106734342B (en) | 2020-01-07 |
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| CN201611256157.6A Active CN106734342B (en) | 2016-12-30 | 2016-12-30 | Preformed armor rod cleaning equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107243471A (en) * | 2017-06-07 | 2017-10-13 | 安徽晟极电力设备有限公司 | Preformed armor rods dedicated cleaner |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101823784A (en) * | 2010-04-02 | 2010-09-08 | 荆州市欧百仕电子技术有限公司 | Method for purifying sewage quickly by nano material and device thereof |
| CN102689997A (en) * | 2011-03-19 | 2012-09-26 | 兰州交通大学 | Ultrafiltration integrated small-scale water purification device |
| CN104226002B (en) * | 2014-09-23 | 2015-09-16 | 浙江传化华洋化工有限公司 | A kind of reciprocating filter and using method thereof of filtering nanometer filtrate |
| CN104841661A (en) * | 2015-06-02 | 2015-08-19 | 成都虹华环保科技股份有限公司 | Automatic high-pressure cleaning system |
| CN205295474U (en) * | 2015-12-15 | 2016-06-08 | 揭阳市揭东光丰钢带有限公司 | Environment -friendly cold -rolled strip continuous pickling equipment |
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