CN209975152U - Automatic dyestuff raw materials is carried stirring cleaning system - Google Patents
Automatic dyestuff raw materials is carried stirring cleaning system Download PDFInfo
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- CN209975152U CN209975152U CN201920389125.6U CN201920389125U CN209975152U CN 209975152 U CN209975152 U CN 209975152U CN 201920389125 U CN201920389125 U CN 201920389125U CN 209975152 U CN209975152 U CN 209975152U
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Abstract
The utility model discloses an automatic dye raw material conveying, stirring and cleaning system, which comprises a middle walking channel, a cleaning mechanism, a plurality of stirring cylinder bodies, a placing rack and a main support frame, wherein the cleaning mechanism comprises at least one main tank body, the main tank body and the placing rack are positioned at one side of the middle walking channel, and all the stirring cylinder bodies are positioned at the other side of the middle walking channel; the main support frame comprises two transverse beams and two longitudinal beams, two ends of the two longitudinal beams are fixed at the end parts of the inner side walls of the two transverse beams, the two transverse beams and the two longitudinal beams form a rectangular frame body, and a plurality of support legs are fixed on the bottom surfaces of the two transverse beams and the two longitudinal beams; it can be automatically with the basin body from the rack take the back directly place carry out automatic feeding and tentatively wash in the stirring cylinder body, place the main tank body after snatching the basin body automatically again and carry out automatic high temperature and wash, its degree of automation is high, efficient, effectual.
Description
The technical field is as follows:
the utility model relates to a printing and dyeing equipment technical field, more specifically the automatic dyestuff raw materials is carried and is stirred cleaning system that says so.
Background art:
present dyestuff of printing and dyeing is generally placed in the basin body, then, place the basin body and empty the stirring and make the dyestuff in the agitator tank body, then carry the dyestuff to the printing and dyeing jar, and still be infected with a large amount of dyestuffs on the basin body this moment, need carry out timely washing, current mode is that the basin body that contains the dyestuff is placed to the manual work to the agitator tank body in, take out the basin body after having added the material, the manual work washs again, it all is manual operation, and it is very troublesome when wasing the basin body, especially the general staff in bottom of the basin body is not enough obtained, need take the clearance with the instrument, and the manual cleaning amount of labour is big, and is inefficient, poor effect, the effect is very unsatisfactory.
The utility model has the following contents:
the utility model aims at overcoming prior art's is not enough, provides an automatic stirring cleaning system is carried to dyestuff raw materials, and it can carry out automatic feeding and tentatively wash in directly placing the stirring cylinder body after taking the basin body from the rack, places the main tank body after snatching the basin body automatically again and carries out automatic high temperature and wash, and its degree of automation is high, and is efficient, effectual.
The utility model provides a technical problem's scheme is:
an automatic dye raw material conveying, stirring and cleaning system comprises a middle walking channel, a cleaning mechanism, a plurality of stirring cylinder bodies, a placing frame and a main supporting frame, wherein the cleaning mechanism comprises at least one main tank body, the main tank body and the placing frame are positioned on one side of the middle walking channel, and all the stirring cylinder bodies are positioned on the other side of the middle walking channel;
the main support frame comprises two transverse beams and two longitudinal beams, two ends of the two longitudinal beams are fixed at the end parts of the inner side walls of the two transverse beams, the two transverse beams and the two longitudinal beams form a rectangular frame body, and a plurality of support legs are fixed on the bottom surfaces of the two transverse beams and the two longitudinal beams;
the middle walking channel, the cleaning mechanism, the plurality of stirring cylinder bodies, the placing frame and the main support frame are positioned right below the middle part of the rectangular frame body;
a transition circular through hole is formed in a top plate of the placing frame;
the rectangular frame body is provided with a transverse adjusting beam, the bottom end of a vertical column arranged on the transverse adjusting beam is fixedly provided with a horizontal plate, the top surfaces of the left end and the right end of the horizontal plate are respectively fixedly provided with a cylinder with a guide rod, a push rod with the cylinder with the guide rod is fixedly provided with a vertical plate, the bottom end of the vertical plate is fixedly provided with a transverse grabbing plate, and the middle parts, close to the wall surface, of the two transverse grabbing plates are provided with arc-shaped grooves.
A connecting part is fixed on one side of the main tank body, an upper cover body is hinged on the connecting part through a hinge shaft, and the upper cover body covers the main tank body;
a plurality of gas injection pipes are fixed on the inner side wall of the lower part of the main tank body, nozzles of the gas injection pipes are vertically upward and face the upper part of the middle part of the main tank body, and gas inlet ends of the gas injection pipes extend out of the side plate of the main tank body;
a plurality of water spraying heads are fixed on the inner side wall of the upper part of the main tank body, an annular water pipe is fixed on the outer side wall of the main tank body, a plurality of liquid separating pipes are communicated with the side wall of the annular water pipe, and liquid outlet ends of the liquid separating pipes are fixed on the inner side of through holes formed in the side wall of the main tank body and are communicated with liquid inlet ends of the water spraying heads;
install location rotary mechanism on the lateral wall of the left and right sides on the upper portion of the main tank body, the board of bending and the location inserted bar on the location rotary mechanism all are in the main tank body, the left and right sides of rotation support ring body is fixed on two boards of bending, the location inserted bar is in the top of the left and right sides of rotation support ring body, the basin body plug bush is in the rotation support ring body, some rings of welded fastening press on the middle part lateral wall of the basin body on the top surface of rotation support ring body, the location inserted bar is on the top surface of the ring body on left side or right side.
The middle part of the top of the upper cover body is communicated with an exhaust pipe.
The bottom surface at the top of going up the lid is equipped with the baffle, and the top surface of baffle is fixed with a plurality of bracing pieces, and the top of bracing piece is fixed on the bottom surface at the top of going up the lid, and the baffle is in under the blast pipe.
A first driving servo motor is fixed on the bottom surface of one end of each of the two longitudinal beams, an output shaft of the first driving servo motor penetrates through the top surface of each of the longitudinal beams and is fixed with a driving wheel, a vertical shaft is fixed on the top surface of the other end of each of the longitudinal beams, a driving wheel is fixed on each vertical shaft, and a first driving belt is tensioned on each driving wheel and each driving wheel;
the two longitudinal moving blocks are fixed on the two first transmission belts, two ends of the transverse adjusting beam are fixed on the two longitudinal moving blocks, a motor base is fixed on the top surface of one end of the transverse adjusting beam, a second driving motor is fixed on a top plate of the motor base, an output shaft of the second driving motor penetrates through the bottom surface of the top plate of the motor base and is fixed with a second driving wheel, a second vertical shaft is fixed on the top surface of the other end of the transverse adjusting beam, a second transmission wheel is fixed on the second vertical shaft, and the second transmission belt is tensioned on the second driving wheel and the second transmission wheel;
the horizontal moving block is fixed on the second transmission belt, a vertical moving plate is fixed on the left wall face of the horizontal moving block, a vertical adjusting shell is fixed on the left wall face of the vertical moving plate, a lifting servo motor is fixed on the top face of the top plate of the vertical adjusting shell, the vertical driving screw is located in the vertical adjusting shell, the top end and the bottom end of the vertical driving screw are hinged to the top plate and the bottom plate of the vertical adjusting shell through bearings, an output shaft of the lifting servo motor is a spline shaft, the spline shaft is inserted in a spline hole formed in the top end of the vertical driving screw, an elevating block is screwed in the vertical driving screw, the left part of the elevating block is inserted in a vertical groove formed in the middle of the left wall plate of the vertical adjusting shell, and a vertical column is fixed on the left wall.
And a self-lubricating plate is fixed on the right wall surface of the lifting block, and the right wall surface of the self-lubricating plate is tightly attached to the inner wall surface of the right wall plate of the vertical adjusting shell.
The top surface of the longitudinal beam is fixed with two longitudinal slide rails, the bottom surface of the longitudinal moving block is fixed with two bottom moving blocks, the bottom surface of the bottom moving block is provided with a sliding groove, and the longitudinal slide rails are inserted in the sliding groove.
Two transverse sliding rails are fixed on the top surface of the transverse adjusting beam, two transverse sliding blocks are fixed on the bottom surface of the transverse moving block, sliding grooves are formed in the bottom surfaces of the transverse sliding blocks, and the transverse sliding rails are inserted in the corresponding sliding grooves.
A stirring side connecting part is fixed on one side of the stirring cylinder body, the stirring upper cover body is hinged to the stirring side connecting part through a hinge shaft, and the stirring upper cover body covers the stirring cylinder body;
the top of the stirring upper cover body is communicated with a spray pipe connector, and the bottom end of the spray pipe connector extends out of the bottom surface of the top plate of the stirring upper cover body and is fixed with a first spray head;
the stirring cylinder body is internally inserted and sleeved with a supporting ring body, the left side plate and the right side plate of the stirring cylinder body are respectively provided with a rotating mechanism, and the end parts of a rotating shaft of the rotating mechanism are fixed on the left side and the right side of the supporting ring body;
the middle part of the support ring body has an oval slot, and the basin body placed with the dyestuff is placed in oval slot, is fixed with on the support ring body top surface that the ring body pressed on the middle part lateral wall of the basin body placed with the dyestuff, and the top surface of the front portion of the support ring body is fixed with a plurality of location fixed blocks, has main slot between the rear end of location fixed block and the top surface of the support ring body, and the anterior plug bush of ring body is in main slot.
Slewing mechanism includes two side sleeves, the jack that has in two curb plates of the left and right sides of stirring cylinder body is overlapped to the side sleeve plug bush, the telescopic lateral wall welded fastening of side is on the curb plate of stirring cylinder body, the shaping has main radial extension ring on the inside wall of the telescopic looks remote site of two sides, main radial extension ring is all stretched out to the inner of two axis of rotation, the axis of rotation plug bush is in the side sleeve, be fixed with main self-lubricating cover body on the telescopic inside wall of side, the axis of rotation plug bush is in main self-lubricating cover body, the inside wall of main self-lubricating cover body is hugged closely to the lateral wall of axis of rotation, the axis of rotation is in the telescopic part of side and is fixed with the tip limiting plate, the tip limiting plate.
A first main support frame is fixed on the outer side wall of the left side or the right side of the stirring cylinder body, a turning servo motor is fixed on the outer side wall of a vertical plate of the first main support frame, an output shaft of the turning servo motor penetrates through the vertical plate of the first main support frame and is inserted and sleeved in a corresponding side sleeve, a main spline shaft part is formed at the outer end of an end part limiting plate of a corresponding rotating shaft, the main spline shaft part is inserted and sleeved in a spline hole formed in the end part of the output shaft of the turning servo motor, and the end surface of the output shaft of the turning servo motor is pressed against the end surface of the end part limiting;
the stirring cylinder body is fixed with the fixed plate body on the telescopic outer terminal surface of side of one side of first main tributary strut not installed, and the interior terminal surface middle part of fixed plate body is fixed with main self-lubricating briquetting, and main self-lubricating briquetting is in the side sleeve and presses on the outer terminal surface of the tip limiting plate that corresponds.
The utility model discloses an outstanding effect is:
compared with the prior art, it can be automatically with the basin body from the rack take the back directly place carry out automatic feeding and tentatively wash in the stirring cylinder body, again automatically with the basin body pick the back place the main tank body in carry out automatic high temperature and wash, its degree of automation is high, efficient, effectual.
Description of the drawings:
fig. 1 is a schematic view of a simple partial structure of the present invention;
fig. 2 is a partial sectional view of the rack of the present invention;
FIG. 3 is a schematic view of a partial structure between the main tank and the upper cover of the present invention;
FIG. 4 is a schematic view of a partial structure of the main tank of the present invention;
fig. 5 is a partial structural schematic view of the left telescoping mechanism of the present invention;
fig. 6 is a schematic structural view of the rotary support ring body of the present invention;
fig. 7 is a partial structure schematic view of the annular water pipe of the present invention;
fig. 8 is a partial plan view of the annular water tube of the present invention;
fig. 9 is a partial structural schematic view of the pipe connecting block of the present invention;
fig. 10 is a partial structural schematic view of the stirring cylinder and the stirring upper cover of the present invention;
fig. 11 is a partial structural schematic view of the stirring cylinder body of the present invention;
fig. 12 is a partial plan view of the mixing cylinder of the present invention;
fig. 13 is a partial top view of the support ring body of the present invention;
FIG. 14 is a schematic view of a partial structure of the sprinkler head of the present invention;
FIG. 15 is an enlarged partial view of FIG. 10;
FIG. 16 is an enlarged partial view of FIG. 11;
fig. 17 is a partial structural schematic view of the main support frame of the present invention;
FIG. 18 is an enlarged partial view of FIG. 17;
fig. 19 is a partial structural schematic view of the lateral adjusting beam of the present invention;
FIG. 20 is a partial enlarged view of FIG. 19;
fig. 21 is a partial structural view of a lateral capture plate.
The specific implementation mode is as follows:
in the present embodiment, the opening direction of the agitation cylinder 80 is defined as the front of the agitation cylinder 80, and the opening direction of the main tank 1 is defined as the front of the main tank 1;
in an embodiment, as shown in fig. 1 to 21, an automatic dye raw material conveying, stirring and cleaning system comprises a middle walking channel 1000, a cleaning mechanism, a plurality of stirring cylinders 80, a placing rack 2000 and a main supporting rack 50, wherein the cleaning mechanism comprises at least one main tank 10, the main tank 10 and the placing rack 2000 are positioned on one side of the middle walking channel 1000, and all the stirring cylinders 80 are positioned on the other side of the middle walking channel 1000;
the main support frame 50 comprises two transverse beams 51 and two longitudinal beams 52, two ends of the two longitudinal beams 52 are fixed at the end parts of the inner side walls of the two transverse beams 51, the two transverse beams 51 and the two longitudinal beams 52 form a rectangular frame body, and a plurality of support legs 53 are fixed on the bottom surfaces of the two transverse beams 51 and the two longitudinal beams 52;
the middle walking channel 1000, the cleaning mechanism, the plurality of stirring cylinder bodies 80, the placing frame 2000 and the main support frame 50 are positioned right below the middle part of the rectangular frame body;
a transition circular through hole 2001 is formed in the top plate of the placing frame 2000.
A connecting part 11 is fixed on one side of the main tank body 10, an upper cover body 20 is hinged on the connecting part 11 through a hinge shaft, and the upper cover body 20 covers the main tank body 10;
a plurality of gas nozzles 12 are fixed on the inner side wall of the lower part of the main tank body 10, the nozzles of the gas nozzles 12 are vertically upward and face the upper part of the middle part of the main tank body 10, and the gas inlet ends of the gas nozzles 12 extend out of the side plate of the main tank body 10;
a plurality of sprinkler heads 13 are fixed on the inner side wall of the upper part of the main tank body 10, an annular water pipe 14 is fixed on the outer side wall of the main tank body 10, a plurality of liquid separating pipes are communicated with the side wall of the annular water pipe 14, and liquid outlet ends of the liquid separating pipes are fixed on the inner side of through holes formed in the side wall of the main tank body 10 and are communicated with liquid inlet ends of the sprinkler heads 13;
install location rotary mechanism on the lateral wall of the left and right sides on the upper portion of the main tank body 10, the board 31 of bending and location inserted bar 32 on the location rotary mechanism all are in the main tank body 10, the left and right sides of the rotatory support ring body 33 is fixed on two boards 31 of bending, location inserted bar 32 is in the top of the left and right sides of the rotatory support ring body 33, basin body 100 plug bush is in the rotatory support ring body 33, ring body 101 that welded fastening was on the middle part lateral wall of basin body 100 presses on the top surface of the rotatory support ring body 33, location inserted bar 32 is on the top surface of ring body 101 on left side or right side.
Further, the main tank 10 is fixed on the support frame 40, the rear portion of the top surface of the support frame 40 is fixed with the rear connecting block 41, the bottom of the telescopic cylinder 42 is hinged on the rear connecting block 41 through a hinge shaft, the outer side wall of the rear portion of the upper cover body 20 is fixed with the connection auxiliary frame 43, the top end of the push rod of the telescopic cylinder 42 is hinged at the rear end of the connection auxiliary frame 43 through a bearing, and the top of the connecting portion 11 is hinged with the lower portion of the connection auxiliary frame 43 through a hinge shaft.
Further, an exhaust pipe 21 is connected to a middle portion of the top of the upper cover body 20.
Further, an elastic layer 22 is fixed to the bottom side edge portion of the upper cover 20, and the elastic layer 22 is pressed against the top side edge portion of the main can body 10.
Furthermore, a baffle 23 is disposed on the bottom surface of the top of the upper cover body 20, a plurality of support rods 24 are fixed on the top surface of the baffle 23, the top ends of the support rods 24 are fixed on the bottom surface of the top of the upper cover body 20, and the baffle 23 is located right below the exhaust pipe 21.
Further, a pipeline connecting block 15 is fixed on the outer side wall of the lower portion of the main tank 10, the air inlet end of the air injection pipe 12 is communicated with the corresponding air inlet port of the pipeline connecting block 15, the bottom end of the pipeline connecting block 15 is communicated with a connecting pipe head 151, and the connecting pipe head 151 is communicated with the corresponding air inlet port of the pipeline connecting block 15. A plurality of circulation passages are provided in the connector head 151, one end of each circulation passage is communicated with the corresponding gas inlet port of the pipe connection block 15, and the other end is communicated with the corresponding connector head 151. The connector head 151 is connected to a corresponding steam inlet pipe or a compressed air inlet pipe.
Further, the positioning and rotating mechanism comprises a left telescopic mechanism 30 and a right telescopic mechanism 301, the left telescopic mechanism 30 and the right telescopic mechanism 301 are identical in structure and respectively comprise a mounting sleeve 34, the middle part of the mounting sleeve 34 is inserted in side through holes formed in side plates on the left side and the right side of the upper part of the main tank body 10, the outer side wall of the mounting sleeve 34 is fixed on the inner side wall of each side through hole, a limiting convex ring 341 is formed on the inner side wall of the inner end of the mounting sleeve 34, a cylinder body of the positioning telescopic cylinder 35 is inserted in the mounting sleeve 34, a small-diameter part at the inner end of the cylinder body of the positioning telescopic cylinder 35 is inserted in the limiting convex ring 341, the inner end of the small-diameter part extends out of the limiting convex ring 341, a bending plate 31 is fixed on the inner end face of the small-diameter part, and a positioning inserted rod 32 of.
Further, be fixed with the self-lubricating cover body 342 on the inside wall of installation sleeve 34, the inner inside wall shaping of the self-lubricating cover body 342 has annular bellying 343, and the inside wall of the self-lubricating cover body 342 is hugged closely to the cylinder body lateral wall of the telescopic cylinder 35 of location, and the limit portion of the inner of the cylinder body of the telescopic cylinder 35 of location presses on the limit portion terminal surface of annular bellying 343.
Further, the ring groove formed in the inner side wall of the middle portion of the limiting protruding ring 341 is nested with the seal ring 1, and the inner side wall of the seal ring 1 is tightly attached to the outer side wall of the small diameter portion.
Further, a motor frame 19 is fixed in the middle of the outer side wall of the right side of the main tank 10, a rotary servo motor 18 is fixed on the top surface of the motor frame 19, and an output shaft of the rotary servo motor 18 is connected with a rotary shaft portion 351 fixed at the outer end of the positioning telescopic cylinder 35 of the right telescopic mechanism 301 through a coupler.
The diameter of the outer end of the positioning telescopic cylinder 35 is smaller than the diameter of the middle of the positioning telescopic cylinder 35, the outer end of the mounting sleeve 34 is fixed with the limiting cover 2, the outer end of the positioning telescopic cylinder 35 extends out of a middle through hole of the limiting cover 2, and the edge of the outer end face of the middle of the positioning telescopic cylinder 35 is pressed on the inner end face of the limiting cover 2.
Three gas injection pipes 12 are fixed on the inner side wall of the lower part of the main tank body 10, the middle gas injection pipe 12 is used for injecting compressed air, and the other two gas injection pipes 12 are used for injecting steam;
the bottom surfaces of the two ends of the annular water pipe 14 are connected with a main water inlet pipe in a communicating mode, and the water spraying heads 13 spray hot water.
The middle part of the bottom plate of the main tank body 10 is communicated with a liquid discharge pipe which is communicated with a liquid discharge treatment pool through a connecting pipe.
In this embodiment, the connection pipe head 151 is connected to the corresponding steam intake pipe, the compressed air intake pipe, the control valve arranged on the main water inlet pipe at the annular water pipe 14, and the various pipeline systems for transportation, all of which are common structures, and detailed description is omitted.
A lower liquid discharge pipe is connected to the middle of the bottom plate of the stirring cylinder body 80, a stirring side connecting part 81 is fixed on one side of the stirring cylinder body 80, a stirring upper cover body 82 is hinged to the stirring side connecting part 81 through a hinge shaft, and the stirring upper cover body 82 covers the stirring cylinder body 80;
the top of the stirring upper cover body 82 is connected with a water spraying pipe connector 83 in a communicating manner, and the bottom end of the water spraying pipe connector 83 extends out of the bottom surface of the top plate of the stirring upper cover body 82 and is fixed with a first water spraying head 84;
the stirring cylinder body 80 is inserted and sleeved with a support ring body 85, the left side plate and the right side plate of the stirring cylinder body 80 are respectively provided with a rotating mechanism, and the end parts of a rotating shaft 91 of the rotating mechanism are fixed on the left side and the right side of the support ring body 85;
the middle part of the support ring body 85 has an oval slot 851, the basin body 100 placed with the dyestuff is placed in the oval slot 851, on the middle part lateral wall of the basin body placed with the dyestuff be fixed with the support ring body 85 top surface that ring body 101 pressed against, the top surface of the front portion of the support ring body 85 is fixed with a plurality of location fixed blocks 852, main slot 853 has between the rear end of location fixed block 852 and the top surface of the support ring body 85, the anterior plug bush of ring body 101 is in main slot 853.
Further, slewing mechanism includes two side sleeves 90, the jack that the side sleeve 90 plug bush has in two curb plates of the left and right sides of stirring cylinder body 80, the lateral wall welded fastening of side sleeve 90 is on the curb plate of stirring cylinder body 80, the shaping has main radial extension ring 92 on the inside wall of the relative extreme of two side sleeves 90, main radial extension ring 92 is all stretched out to the inner of two axis of rotation 91, axis of rotation 91 plug bush is in side sleeve 90, be fixed with main self-lubricating cover body 93 on the inside wall of side sleeve 90, axis of rotation 91 plug bush is in main self-lubricating cover body 93, the inside wall of main self-lubricating cover body 93 is hugged closely to the lateral wall of axis of rotation 91, the part that axis of rotation 91 is in side sleeve 90 is fixed with tip limiting plate 94, tip limiting plate 94 is hugged closely on the terminal surface of main self-.
Further, a first main support frame 89 is fixed on the outer side wall of the left side or the right side of the mixing cylinder body 80, a turning servo motor 891 is fixed on the outer side wall of the vertical plate of the first main support frame 89, the output shaft of the turning servo motor 891 passes through the vertical plate of the first main support frame 89 and is inserted and sleeved in the corresponding side sleeve 90, a main spline shaft 941 is formed at the outer end of the end limiting plate 94 of the corresponding rotating shaft 91, the main spline shaft 941 is inserted and sleeved in a spline hole formed at the end of the output shaft of the turning servo motor 891, and the end face of the output shaft of the turning servo motor 891 is pressed against the end face of the end limiting plate 94;
the stirring cylinder body 80 is fixed with fixed plate body 95 on the outer terminal surface of the side sleeve 90 of the one side of first main support frame 89 not installed, and the interior terminal surface middle part of fixed plate body 95 is fixed with main self-lubricating briquetting 951, and main self-lubricating briquetting 951 is in side sleeve 90 and presses on the outer terminal surface of the tip limiting plate 94 that corresponds.
Further, the inner side wall of the primary radially extending ring 92 has an inner annular groove, the primary seal 921 is nested in the inner annular groove, the rotating shaft 91 is inserted into the primary seal 921, and the inner side wall of the primary seal 921 is closely attached to the outer side wall of the rotating shaft 91.
Further, the mixing cylinder body 80 is fixed on the lower support frame 10a, the rear portion of the top surface of the lower support frame 10a is fixed with the main rear connection block 11a, the bottom of the main telescopic cylinder 12a is hinged on the main rear connection block 11a through a hinge shaft, the rear connection auxiliary frame 821 is fixed on the outer side wall of the rear portion of the mixing upper cover body 82, the top end of the push rod of the main telescopic cylinder 12a is hinged at the rear end of the rear connection auxiliary frame 821 through a bearing, and the top of the mixing side connection part 81 is hinged with the lower portion of the rear connection auxiliary frame 821 through a hinge shaft.
Further, the outer side wall of the first water jet head 84 is spherical, and water jet holes are formed on the side plate and the bottom plate.
Further, an elastic layer is fixed to the bottom side portion of the agitation upper cover 82, and the elastic layer is pressed against the top side portion of the agitation cylinder 80.
Further, the upper portion of the stirring cylinder 80 is a truncated cone-shaped portion having a smaller upper diameter and a larger lower diameter, and the upper side wall of the stirring cylinder 80 is connected to a plurality of side wall sub-water spraying pipes 801.
Furthermore, a hot water annular pipe body 802 is installed on the outer side wall of the middle of the stirring cylinder 80, a plurality of hot water main spray pipes 803 are connected to the side wall of the hot water annular pipe body 802 in a communicating manner, the middle of each hot water main spray pipe 803 is inserted into a middle insertion hole of a side plate of the stirring cylinder 80 and is welded and fixed on the side plate of the stirring cylinder 80, and the end part of each hot water main spray pipe 803 extends into the stirring cylinder 80.
Further, the bottom surfaces of both ends of the hot water annular pipe portion 802 are formed with downward extending pipe portions extending downward.
In this embodiment, the lower drain pipe is connected to the liquid inlet pipe of the printing and dyeing tank, wherein the liquid inlet pipe of the printing and dyeing tank is provided with a control valve for controlling the delivery of the dye liquor, the spray pipe connector 83 is connected to the water inlet pipe, the lower extension pipe part extending downwards is formed on the bottom surfaces of the two ends of the hot water annular pipe body part 802, the lower extension pipe part is connected to the hot water inlet pipe, the side wall auxiliary spray pipe 801 is connected to the water inlet pipe through a connecting pipe, and the control valve is arranged on all the water inlet pipes for controlling the delivery of the water liquor, so that the common structure is adopted, and the details are.
A first driving servo motor 54 is fixed on the bottom surface of one end of each of the two longitudinal beams 52, an output shaft of the first driving servo motor 54 penetrates through the top surface of each of the longitudinal beams 52 and is fixed with a driving wheel 55, a vertical shaft is fixed on the top surface of the other end of each of the longitudinal beams 52, a driving wheel 521 is fixed on each vertical shaft, and a first driving belt 56 is tensioned on each of the driving wheels 55 and the driving wheels 521;
two longitudinal moving blocks 57 are fixed on two first transmission belts 56, two ends of a transverse adjusting beam 58 are fixed on the two longitudinal moving blocks 57, a motor base 60 is fixed on the top surface of one end of the transverse adjusting beam 58, a second driving motor 61 is fixed on the top plate of the motor base 60, the output shaft of the second driving motor 61 penetrates through the bottom surface of the top plate of the motor base 60 and is fixed with a second driving wheel 62, a second vertical shaft is fixed on the top surface of the other end of the transverse adjusting beam 58, a second transmission wheel 59 is fixed on the second vertical shaft, and a second transmission belt 63 is tensioned on the second driving wheel 62 and the second transmission wheel 59;
a transverse moving block 64 is fixed on the second transmission belt 63, a vertical moving plate 65 is fixed on the left wall surface of the transverse moving block 64, a vertical adjusting shell 66 is fixed on the left wall surface of the vertical moving plate 65, a lifting servo motor 67 is fixed on the top surface of the top plate of the vertical adjusting shell 66, a vertical driving screw 68 is positioned in the vertical adjusting shell 66, the top end and the bottom end of the vertical driving screw 68 are hinged on the top plate and the bottom plate of the vertical adjusting shell 66 through bearings, the output shaft of the lifting servo motor 67 is a spline shaft which is inserted in a spline hole formed in the top end of the vertical driving screw 68, a lifting block 69 is screwed in the vertical driving screw 68, the left part of the lifting block 69 is inserted in a vertical through groove 661 formed in the middle part of the left wall surface of the vertical adjusting shell 66, a vertical column 70 is fixed on the left wall surface of the lifting block 69, and a horizontal plate 71 is, air cylinders 72 with guide rods are fixed on the top surfaces of the left end and the right end of the horizontal plate 71, vertical plates 73 are fixed on push rods of the air cylinders 72 with guide rods, transverse grabbing plates 74 are fixed at the bottom ends of the vertical plates 73, and arc-shaped grooves 75 are formed in the middles, close to wall surfaces, of the two transverse grabbing plates 74.
Furthermore, a self-lubricating plate 691 is fixed on the right wall surface of the lifting block 69, and the right wall surface of the self-lubricating plate 691 is tightly attached to the inner wall surface of the right wall plate of the vertical adjusting casing 66.
Further, two longitudinal slide rails 522 are fixed on the top surface of the longitudinal beam 52, two bottom moving blocks 571 are fixed on the bottom surface of the longitudinal moving block 57, a sliding groove is formed in the bottom surface of the bottom moving block 571, and the longitudinal slide rails 522 are inserted and sleeved in the sliding groove.
Further, two lateral sliding rails 581 are fixed on the top surface of the lateral adjusting beam 58, two lateral sliding blocks 641 are fixed on the bottom surface of the lateral moving block 64, sliding grooves are formed on the bottom surface of the lateral sliding blocks 641, and the lateral sliding rails 581 are inserted in the corresponding sliding grooves.
Further, front transverse slide rails 582 are fixed on the upper portion and the lower portion of the left wall surface of the transverse adjusting beam 58, rear moving sliders 651 are fixed on the upper portion and the lower portion of the right wall surface of the vertical moving plate 65, sliding grooves are formed in the right wall surface of the rear moving sliders 651, and the front transverse slide rails 582 are inserted into the corresponding sliding grooves.
Further, a plurality of through grooves 583 are formed in the middle of the transverse adjusting beam 58.
Furthermore, the inner side walls of the left end and the right end of the longitudinal beam 52 are fixed with limit switches 76, the idler wheels of the limit switches 76 face the transverse adjusting beam 58, the limit switches can limit the transverse adjusting beam 58 from moving left to right, and the limit switches 76 are conventional structures and will not be described in detail.
The working principle is as follows: place a plurality of basins 100 that contain dyestuff in the circular through-hole 2001 of the transition that has of shaping on the roof of rack 2000, then, snatch the removal as required through two horizontal grabbing boards 74 on the main tributary strut 50, its snatch the process principle and be: the two first driving servo motors 54 operate to enable the two first driving belts 56 to synchronously operate, the two longitudinal moving blocks 57 move simultaneously to achieve the left-right movement of the transverse adjusting beam 58, the second driving motor 61 operates to achieve the operation of the second driving belt 63 to achieve the transverse movement of the transverse moving block 64, thereby achieving the transverse movement of the two transverse grabbing plates 74 to enable the transverse moving plates to face the upper part of the pot body 100 to be grabbed, then the lifting servo motors 67 operate to enable the vertical driving screws 68 to rotate, so that the vertical columns 70 move downwards to enable the two transverse grabbing plates 74 to be positioned at the two sides of the pot body 100 to be grabbed, the pot body 100 is positioned in the two arc-shaped grooves 75 through retraction of the push rods with the guide rod cylinders 72, the radial edges formed on the outer side wall of the top of the pot body 100 are pressed on the top surfaces of the two transverse grabbing plates 74, after clamping and fixing are completed, the vertical driving screw 68 reversely rotates through the reverse operation of the rotating shaft of the lifting servo motor 67, so that the basin body 100 is lifted, and then the first driving servo motor 54 and the second driving motor 61 cooperatively operate to realize the forward, backward, leftward and rightward movement of the basin body 100, so that the basin body can be conveyed into the stirring cylinder body 80;
the pot body 100 is placed in the oval slot 851, then the ring body 101 is pressed against the top surface of the support ring body 85, then the push rod with the guide rod cylinder 72 pushes, the two transverse grabbing plates 74 move away, then the lifting servo motor 67 operates, so that the transverse grabbing plates 74 are lifted and finally move away;
then, the stirring upper cover 82 is turned over and covered on the stirring cylinder body 80 by the push rod of the main telescopic cylinder 12a, then, water is introduced into the spray pipe connector 83, the water is sprayed into the basin body 100 by the first spray head 84 to mix the dye raw materials, meanwhile, the bottom surface of the bottom plate of the stirring cylinder body 80 is fixed with a stirring motor, the output shaft of the stirring motor extends into the stirring cylinder body 80 and is fixed with a stirring impeller, the stirring impeller rotates, the liquid inlet end of the lower liquid discharge pipe is covered with a filter screen plate, the filter screen plate is fixed on the top surface of the bottom plate of the stirring cylinder body 80, then, the output shaft of the turning servo motor 891 rotates to turn the supporting ring body 85 forward, at this time, when the basin body 100 turns over along with the supporting ring body 85, the ring body 101 moves along the supporting ring body 85 and extends into the main slot 853 to realize positioning, then, the, make the dye liquor in the basin body 100 pour into stirring cylinder body 80, it is rotatory along with impeller, make the dye liquor obtain abundant stirring, then, control valve in the feed liquor pipe through the printing and dyeing jar is opened, make the dye liquor flow out to the printing and dyeing jar, at this moment, still have a large amount of residual dyes in the basin body 100, wash the basin body 100 through the vice spray pipe 801 of lateral wall and the spun water liquid of hot water annular pipe body 802 this moment, when washing, the basin body 100 is backward overturn, realize preliminary washing, the water liquid of washing directly flow to the printing and dyeing jar in can, then, the control valve of all pipelines is all closed, the push rod through main telescopic cylinder 12a retracts, make stirring upper cover 82 open, then, snatch the basin body 100 through two horizontal grabbing boards 74 on main support frame 50 and take out (its process is basically the same with preceding snatching transport, no longer detail).
The taken-out pot body 100 is inserted and sleeved in the rotary supporting ring body 33 through the two transverse grabbing plates 74 on the main supporting frame 50, the ring body 101 is pressed on the top surface of the rotary supporting ring body 33, then the positioning inserted rod 32 of the positioning telescopic cylinder 35 is pushed to enable the positioning inserted rod 32 to be positioned on the top surface of the ring body 101 on the left side or the right side to complete fixation, then the upper cover body 20 is pushed by the push rod of the telescopic cylinder 42 to overturn and cover the main pot body 10 and is pressed on the top edge of the main pot body 10 through the elastic layer 22 to realize sealing, then the control valve on the main water inlet pipe is opened to enable hot water to enter the annular water pipe 14 from the main water inlet pipe and spray hot water to the pot body 100 from the water spray head 13, and the rotary servo motor 18 is operated to enable the positioning telescopic cylinders 35 of the left telescopic mechanism 30 and the right telescopic mechanism 301 to rotate to realize the rotation of the, therefore, the basin body 100 can rotate to realize cleaning at different positions, wherein the basin body 100 generally rotates 180 degrees and then reversely rotates 180 degrees to ensure that the connecting air pipe of the positioning telescopic cylinder 35 cannot be wound;
after the washing is finished, the control valve on the main water inlet pipe is closed, and simultaneously, the control valve at the steam inlet pipe is opened, so that the steam enters the tub body 100 to perform steam treatment and drying, at this time, the tub body 100 still performs back and forth rotation, and after the steam is completed, the control valve at the steam inlet pipe is closed, the control valve at the compressed air inlet pipe is opened, and compressed air is introduced to ensure that no water exists on the basin body 100, then, the control valve of the compressed air inlet pipe is closed, the push rod of the telescopic cylinder 42 retracts, the upper cover body 20 is opened, meanwhile, the positioning inserted rod 32 of the positioning telescopic cylinder 35 retracts, the cleaned pot body 100 can be taken out through the two transverse grabbing plates 74 on the main support frame 50 and finally placed in the transition circular through hole 2001 formed on the top plate of the placing frame 2000, so that the pot body can be grabbed by a subsequent manual or other grabbing mechanism conveniently for containing materials.
Wherein, when carrying out steam and compressed air and washing, it can discharge through blast pipe 21, can carry out certain buffering to steam and compressed air that will discharge through baffle 23, prevents that direct exhaust pressure is too big and influence surrounding operating personnel's safety.
Finally, the above embodiments are only used for illustrating the present invention, and not for limiting the present invention, and those skilled in the relevant art can make various changes and modifications without departing from the spirit and scope of the present invention, so that all equivalent technical solutions also belong to the scope of the present invention, and the protection scope of the present invention should be defined by the claims.
Claims (11)
1. The utility model provides an automatic dyestuff raw materials is carried stirring cleaning system, includes middle walking passageway (1000), wiper mechanism, a plurality of stirring cylinder body (80), rack (2000) and main tributary strut (50), its characterized in that: the cleaning mechanism comprises at least one main tank body (10), the main tank body (10) and the placing rack (2000) are positioned on one side of the middle walking channel (1000), and all the stirring cylinder bodies (80) are positioned on the other side of the middle walking channel (1000);
the main support frame (50) comprises two transverse beams (51) and two longitudinal beams (52), two ends of the two longitudinal beams (52) are fixed at the end parts of the inner side walls of the two transverse beams (51), the two transverse beams (51) and the two longitudinal beams (52) form a rectangular frame body, and a plurality of support legs (53) are fixed on the bottom surfaces of the two transverse beams (51) and the two longitudinal beams (52);
the middle walking channel (1000), the cleaning mechanism, the stirring cylinder bodies (80), the placing rack (2000) and the main support frame (50) are positioned right below the middle part of the rectangular frame body;
a transitional circular through hole (2001) is formed in the top plate of the placing frame (2000);
install horizontal adjustment roof beam (58) in the rectangular frame body, the bottom mounting of the vertical post (70) of installing on horizontal adjustment roof beam (58) has horizontal plate (71), the top surface at both ends all is fixed with and takes guide arm cylinder (72) about horizontal plate (71), be fixed with vertical board (73) on the push rod of taking guide arm cylinder (72), the bottom mounting of vertical board (73) has horizontal grabbing board (74), the middle part that is close to the wall mutually of two horizontal grabbing boards (74) has arc wall (75).
2. The automatic dye raw material conveying, stirring and cleaning system according to claim 1, wherein: a connecting part (11) is fixed on one side of the main tank body (10), an upper cover body (20) is hinged on the connecting part (11) through a hinged shaft, and the upper cover body (20) covers the main tank body (10);
a plurality of gas injection pipes (12) are fixed on the inner side wall of the lower part of the main tank body (10), nozzles of the gas injection pipes (12) are vertically upward and face the upper part of the middle part of the main tank body (10), and the gas inlet ends of the gas injection pipes (12) extend out of the side plate of the main tank body (10);
a plurality of water spraying heads (13) are fixed on the inner side wall of the upper part of the main tank body (10), an annular water pipe (14) is fixed on the outer side wall of the main tank body (10), a plurality of liquid separating pipes are communicated with the side wall of the annular water pipe (14), and liquid outlet ends of the liquid separating pipes are fixed on the inner side of through holes formed in the side wall of the main tank body (10) and are communicated with liquid inlet ends of the water spraying heads (13);
install location rotary mechanism on the lateral wall of the left and right sides on the upper portion of the main tank body (10), the board (31) of bending and location inserted bar (32) on the location rotary mechanism all are in the main tank body (10), the left and right sides of rotatory support ring body (33) is fixed on two boards (31) of bending, location inserted bar (32) are in the top of the left and right sides of rotatory support ring body (33), basin body (100) plug bush is in rotatory support ring body (33), ring body (101) that welded fastening has on the middle part lateral wall of the basin body (100) press on the top surface of rotatory support ring body (33), location inserted bar (32) are on the top surface of ring body (101) on left side or right side.
3. The automatic dye material conveying, agitating and cleaning system of claim 2, wherein: the middle part of the top of the upper cover body (20) is communicated with an exhaust pipe (21).
4. The automatic dye material conveying, agitating and cleaning system of claim 2, wherein: the bottom surface at the top of last lid (20) is equipped with baffle (23), and the top surface of baffle (23) is fixed with a plurality of bracing pieces (24), and the top of bracing piece (24) is fixed on the bottom surface at the top of last lid (20), and baffle (23) are in under blast pipe (21).
5. The automatic dye raw material conveying, stirring and cleaning system according to claim 1, wherein: a first driving servo motor (54) is fixed on the bottom surface of one end of each of the two longitudinal beams (52), an output shaft of the first driving servo motor (54) penetrates through the top surface of each longitudinal beam (52) and is fixed with a driving wheel (55), a vertical shaft is fixed on the top surface of the other end of each longitudinal beam (52), a driving wheel (521) is fixed on each vertical shaft, and a first driving belt (56) is tensioned on each driving wheel (55) and each driving wheel (521);
two longitudinal moving blocks (57) are fixed on two first transmission belts (56), two ends of a transverse adjusting beam (58) are fixed on the two longitudinal moving blocks (57), a motor base (60) is fixed on the top surface of one end of the transverse adjusting beam (58), a second driving motor (61) is fixed on the top plate of the motor base (60), an output shaft of the second driving motor (61) penetrates through the bottom surface of the top plate of the motor base (60) and is fixed with a second driving wheel (62), a second vertical shaft is fixed on the top surface of the other end of the transverse adjusting beam (58), a second transmission wheel (59) is fixed on the second vertical shaft, and a second transmission belt (63) is tensioned on the second driving wheel (62) and the second transmission wheel (59);
a transverse moving block (64) is fixed on the second transmission belt (63), a vertical moving plate (65) is fixed on the left wall surface of the transverse moving block (64), a vertical adjusting shell (66) is fixed on the left wall surface of the vertical moving plate (65), a lifting servo motor (67) is fixed on the top surface of the top plate of the vertical adjusting shell (66), a vertical driving screw (68) is positioned in the vertical adjusting shell (66), the top end and the bottom end of the vertical driving screw (68) are hinged on the top plate and the bottom plate of the vertical adjusting shell (66) through bearings, the output shaft of the lifting servo motor (67) is a spline shaft which is inserted in a spline hole formed in the top end of the vertical driving screw (68), a lifting block (69) is screwed in the vertical driving screw (68), the left part of the lifting block (69) is inserted in a vertical through groove (661) formed in the middle part of the left wall plate of the vertical adjusting shell (66), a vertical column (70) is fixed on the left wall surface of the lifting block (69).
6. The automatic dye material conveying, agitating and cleaning system of claim 5, wherein: a self-lubricating plate (691) is fixed on the right wall surface of the lifting block (69), and the right wall surface of the self-lubricating plate (691) is tightly attached to the inner wall surface of the right wall plate of the vertical adjusting shell (66).
7. The automatic dye material conveying, agitating and cleaning system of claim 5, wherein: two longitudinal sliding rails (522) are fixed on the top surface of the longitudinal beam (52), two bottom moving blocks (571) are fixed on the bottom surface of the longitudinal moving block (57), sliding grooves are formed in the bottom surfaces of the bottom moving blocks (571), and the longitudinal sliding rails (522) are inserted in the sliding grooves.
8. The automatic dye material conveying, agitating and cleaning system of claim 5, wherein: two transverse sliding rails (581) are fixed on the top surface of the transverse adjusting beam (58), two transverse sliding blocks (641) are fixed on the bottom surface of the transverse moving block (64), sliding grooves are formed in the bottom surfaces of the transverse sliding blocks (641), and the transverse sliding rails (581) are inserted in the corresponding sliding grooves.
9. The automatic dye raw material conveying, stirring and cleaning system according to claim 1, wherein: a stirring side connecting part (81) is fixed on one side of the stirring cylinder body (80), a stirring upper cover body (82) is hinged to the stirring side connecting part (81) through a hinge shaft, and the stirring upper cover body (82) covers the stirring cylinder body (80);
the top of the stirring upper cover body (82) is communicated with a water spray pipe connector (83), and the bottom end of the water spray pipe connector (83) extends out of the bottom surface of the top plate of the stirring upper cover body (82) and is fixed with a first water spray head (84);
the stirring cylinder body (80) is sleeved with a support ring body (85) in an inserting mode, rotating mechanisms are installed on the left side plate and the right side plate of the stirring cylinder body (80) respectively, and the end portions of rotating shafts (91) of the rotating mechanisms are fixed on the left side and the right side of the support ring body (85);
the middle part of the support ring body (85) has oval slot (851), place basin body (100) of dyestuff and place in oval slot (851), be fixed with on the support ring body (85) top surface that ring body (101) pressed on the middle part lateral wall of the basin body (100) of placing the dyestuff, the anterior top surface of support ring body (85) is fixed with a plurality of location fixed blocks (852), main slot (853) have between the rear end of location fixed block (852) and the top surface of support ring body (85), the anterior plug bush of ring body (101) is in main slot (853).
10. The automated dye feed agitation cleaning system of claim 9, wherein: the rotating mechanism comprises two side sleeves (90), the side sleeves (90) are inserted in insertion holes formed in the left side plate and the right side plate of the stirring cylinder body (80), the outer side walls of the side sleeves (90) are welded and fixed on the side plates of the stirring cylinder body (80), main radial extension rings (92) are formed on the inner side walls of the opposite ends of the two side sleeves (90), the inner ends of the two rotating shafts (91) extend out of the main radial extension rings (92), the rotating shafts (91) are inserted in the side sleeves (90), a main self-lubricating sleeve body (93) is fixed on the inner side wall of the side sleeve (90), the rotating shaft (91) is inserted in the main self-lubricating sleeve body (93), the outer side wall of the rotating shaft (91) is tightly attached to the inner side wall of the main self-lubricating sleeve body (93), an end limiting plate (94) is fixed to the part, located on the side sleeve (90), of the rotating shaft (91), and the end limiting plate (94) is tightly attached to the end face of the main self-lubricating sleeve body (93).
11. The automated dye feed agitation cleaning system of claim 10, wherein: a first main supporting frame (89) is fixed on the outer side wall of the left side or the right side of the stirring cylinder body (80), a turning servo motor (891) is fixed on the outer side wall of a vertical plate of the first main supporting frame (89), an output shaft of the turning servo motor (891) penetrates through the vertical plate of the first main supporting frame (89) and is inserted and sleeved in a corresponding side sleeve (90), a main spline shaft part (941) is formed at the outer end of an end limiting plate (94) of a corresponding rotating shaft (91), the main spline shaft part (941) is inserted and sleeved in a spline hole formed in the end part of an output shaft of the turning servo motor (891), and the end face of the output shaft of the turning servo motor (891) is pressed against the end face of the end limiting plate (94);
stirring cylinder body (80) do not install on the outer terminal surface of side sleeve (90) of one side of first main support frame (89) and be fixed with fixed plate body (95), the interior terminal surface middle part of fixed plate body (95) is fixed with main self-lubricating briquetting (951), and main self-lubricating briquetting (951) is in side sleeve (90) and presses on the outer terminal surface of corresponding tip limiting plate (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920389125.6U CN209975152U (en) | 2019-03-26 | 2019-03-26 | Automatic dyestuff raw materials is carried stirring cleaning system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920389125.6U CN209975152U (en) | 2019-03-26 | 2019-03-26 | Automatic dyestuff raw materials is carried stirring cleaning system |
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| CN209975152U true CN209975152U (en) | 2020-01-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109811495A (en) * | 2019-03-26 | 2019-05-28 | 浙江绍兴福元科技有限公司 | A kind of automatic dye material conveying stirring and washing system |
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- 2019-03-26 CN CN201920389125.6U patent/CN209975152U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109811495A (en) * | 2019-03-26 | 2019-05-28 | 浙江绍兴福元科技有限公司 | A kind of automatic dye material conveying stirring and washing system |
| CN109811495B (en) * | 2019-03-26 | 2024-03-08 | 浙江绍兴福元科技有限公司 | Automatic dyestuff raw materials carries stirring cleaning system |
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Denomination of utility model: An automatic dye raw material conveying and stirring cleaning system Effective date of registration: 20210330 Granted publication date: 20200121 Pledgee: Zhejiang Shaoxing Ruifeng rural commercial bank Limited by Share Ltd. Qi Xian Branch Pledgor: ZHEJIANG SHAOXING FUYUAN TECHNOLOGY Co.,Ltd. Registration number: Y2021330000253 |