CN107326592A - It is a kind of that there is the automatic full-automatic dyestuff material system for capturing stereo garage - Google Patents
It is a kind of that there is the automatic full-automatic dyestuff material system for capturing stereo garage Download PDFInfo
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- CN107326592A CN107326592A CN201710481958.0A CN201710481958A CN107326592A CN 107326592 A CN107326592 A CN 107326592A CN 201710481958 A CN201710481958 A CN 201710481958A CN 107326592 A CN107326592 A CN 107326592A
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- dyestuff
- automatic
- water
- annulus
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- 239000000975 dye Substances 0.000 title claims abstract description 187
- 239000000463 material Substances 0.000 title claims abstract description 116
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 68
- 238000007599 discharging Methods 0.000 claims description 17
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- -1 pump is opened Substances 0.000 claims description 3
- 239000008400 supply water Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 2
- 108091006146 Channels Proteins 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 102000010637 Aquaporins Human genes 0.000 description 2
- 108010063290 Aquaporins Proteins 0.000 description 2
- 210000000476 body water Anatomy 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
There is the full-automatic dyestuff material system of automatic crawl stereo garage the invention discloses a kind of, including capture stereo garage, dyestuff material device and dedicated dye bucket automatically, dyestuff material device is arranged on automatic crawl stereo garage side；The automatic crawl stereo garage includes the stereoscopic frame, three axle mobile platforms and the manipulator for capturing dye barrel for being used to place dye barrel, manipulator is arranged on three axle mobile platforms, to realize that manipulator is moved along X, Y, Z-space, so as to realize crawl and transport of the manipulator to the dye barrel of optional position on stereoscopic frame；The dyestuff material device includes material tank body, cover, clamping switching mechanism, and the center of cover is provided with 360 degree of rotary nozzles, and 360 degree of rotary nozzles are that can intake and can be with air inlet, it is achieved thereby that cleaning and blow-dry function to tank body.
Description
Technical field
The invention belongs to dye facilities technical field, and in particular to a kind of to have the automatic full-automatic dyestuff for capturing stereo garage
Material system.
Background technology
During the sequence of operations such as existing dyestuff weighing, material, dye barrel be horizontal layout in workshop, workshop is empty
Between utilization rate it is very low, workman's material stock feeding takes time and effort very much；
Traditional artificial powder dye material mode, is according to needed for dyeing, by manually by the dyestuff powder in weighing bucket
Put into the auxiliary tank by overflow dyeing machine, then add clear water and be stirred, after dye liquor conveying is finished, by manually to auxiliary tank and
Pipeline is rinsed.Because dyeing is various with powder dye species, artificial operation, carelessness mistake is unavoidable, and charging time can not essence
Ensure card, it is also possible to miscarrying phenomenon occur；Material time, water consumption, water temperature and the degree of stirring are difficult to standardize, whole
Individual process human factor influence is big, easily causes " color is not inconsistent ", " aberration " and " cylinder is poor "；Production scene explosive barrel is miscellaneous old, and environment is tight
Heavily contaminated, actual bodily harm suffered by workman is big；
The automatic material of dyestuff is that dyestuff is flown upward everywhere during carrying out material, material in a sealed tank, puts tank into
Interior charging basket inside and outside has dyestuff to be attached to a barrel surface, and charging basket is to recycle, so the charging basket for having changed material must when going out tank
Must clean up and bucket surfaces externally and internally does not have the globule.
The content of the invention
There is the full-automatic of automatic crawl stereo garage it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of
Dyestuff material system.
The present invention is achieved by the following technical solutions：
A kind of have the full-automatic dyestuff material system of automatic crawl stereo garage, including captures stereo garage (2), dyestuff automatically
Material device (3) and dye barrel (4), dyestuff material device are arranged on automatic crawl stereo garage side；
The automatic crawl stereo garage include being used for placing the stereoscopic frame (2.1) of dye barrel, three axle mobile platforms (2.2),
And for capturing the manipulator (2.3) of dye barrel, manipulator is arranged on three axle mobile platforms, with realize manipulator along X,
Y, Z-space motion, so as to realize crawl and transport of the manipulator to the dye barrel of optional position on stereoscopic frame；
The dyestuff material device includes material tank body (3.1), cover (3.2), clamping switching mechanism (3.4), and cover leads to
Crossing pneumatic cap-opening mechanism, to be arranged on material tank body suitable for reading, and tank bottom is provided with discharging opening (3.5)；In material tank body inwall suitable for reading
It is provided with along its circumference on a circle water annulus (3.11), water annulus and is provided with water inlet (3.12), water inlet connection high pressure
The through hole against material inner tank wall is provided with supply channel, water annulus；360 degree of rotary nozzles are installed on cover
(3.14), the external total water inlet/air pipe of 360 degree of rotary nozzles, total water inlet/air pipe connection cold water water inlet branch, hot water enter
Moisture road and high pressure admission branch；Clamping switching mechanism (3.4) includes Dye Ring bucket support (3.41), central ejector rod
(3.42), hollow rotating shaft (3.43), cylinder (3.44), axle sleeve (3.45), upset motor (3.46) and travelling gear, annular
Dye barrel support (3.41) is arranged on material tank interior, and Dye Ring bucket support (3.41) is connected with hollow rotating shaft (3.43),
Hollow rotating shaft is fixed on by axle sleeve on the tube wall of material tank body, and central ejector rod (3.42) is co-axially located at hollow rotating shaft
(3.43) in, the actuating strut of central ejector rod outer end connection cylinder (3.44) is fixedly installed driven gear on hollow rotating shaft
(3.48) driving gear (3.49), is fixedly installed on the output shaft of upset motor (3.46), driving gear connects with driven gear
Connect, upset motor driving hollow rotating shaft rotation, hollow rotating shaft drives Dye Ring bucket support upset, when the action of cylinder actuating strut
When, cylinder actuating strut can drive central ejector rod to withstand or shrink along its axial direction in hollow rotating shaft；
The dye barrel is barrel-shaped, and the top opening of dye barrel is provided with flanging (4.1), so that manipulator can lift dye
Charging basket；Outer wall circumference is provided with a circle gusset (4.2) on the outer wall of dye barrel, the gusset is by annulus top plate (4.21)
Constituted with annulus side plate (4.22), annulus top plate and dye barrel are radial parallel, and annulus side plate and dye barrel are coaxial, annulus side plate
Top margin with the excircle of annulus top plate is seamless is fixedly connected；The outer wall welding of annulus top plate inner periphery and dye barrel, and in circle
Ring top board with dye barrel outer wall junction is provided with multiple leaking holes (a)；Multiple recessed grains are provided with the bottom side of annulus side plate
(b)；After dye barrel (4) is put into Dye Ring bucket support (3.41) of clamping switching mechanism, the gusset (4.2) of dye barrel
Annulus side plate (4.22) is erected on Dye Ring bucket support (3.41), the leaking hole between annulus top plate and dye barrel outer wall
(a) recessed poor (b) between annulus side plate (4.22) and Dye Ring bucket support (3.41) constitutes drainage channel.
In the above-mentioned technical solutions, the stereoscopic frame (2.1) includes three layers, four dye barrel supports of every layer of setting
(2.11), a dye barrel can be placed respectively on each dye barrel support.
In the above-mentioned technical solutions, three axle mobile platforms include base frame, column, crossbeam, and base frame is arranged on rack-track,
The first axle travel mechanism that base frame is moved along rack-track horizontal cross is constituted, column is fixed on base frame vertically, and crossbeam passes through
Guide rail screw body is arranged on column, constitutes the second axle travel mechanism that crossbeam is moved up and down vertically along column, manipulator peace
Shelve and be arranged on by guide rail screw body on crossbeam, manipulator is arranged on manipulator mounting rack, constitute manipulator along crossbeam
3rd axle travel mechanism of horizontal lengthwise movement.
In the above-mentioned technical solutions, material tank base is taper, and steam inlet is provided with the cone wall of material tank body
Mouthful, the external confession high pressure vapor line of steam inlet, steam inlet is provided with the first valve；On the cone wall of material tank body
Temperature sensor is installed.
In the above-mentioned technical solutions, pump is set on the external discharge nozzle road of discharging opening, discharging pipeline, water annulus water inlet connects
The second valve is set on the high service pipeline connect.
In the above-mentioned technical solutions, the center of cover is provided with 360 degree of rotary nozzles；Set in cold water water inlet branch
The 3rd valve is equipped with, the 4th valve is provided with hot water water inlet branch, the 5th valve is provided with high pressure admission branch,
Flowmeter is set on total water inlet/air pipe.
In the above-mentioned technical solutions, Tuning Fork Switch is installed in material tank body discharge outlet.
In the above-mentioned technical solutions, agitating paddle is provided with dyestuff material device, the agitating paddle oblique cutting is arranged on material
In tank body, agitating paddle bottom is deeply to the taper tank base of material tank body, agitating paddle top and outside agitating paddle motor
Connection.
In the above-mentioned technical solutions, leaking hole is along annulus top plate inner periphery equidistantly distributed, circle of the groove along annulus side plate
All equidistantly distributeds.
The application method of the full-automatic dyestuff weighing material equipment of the present invention is as follows：
When needing material, three axle mobile platforms are adjusted, the dye barrel for making manipulator crawl be stored on stereoscopic frame, and will
Dye barrel is put into the Dye Ring bucket support in material tank body, the gusset of dye barrel is bridged on Dye Ring bucket support,
Then cover is closed；Then the cylinder action of clamping switching mechanism, cylinder driving central ejector rod ejection, extends central ejector rod
Gusset upper surface, the gusset for blocking main dye barrel is stuck between Dye Ring bucket support and central ejector rod, afterwards turns over motor
Make, driving hollow rotating shaft rotation, hollow rotating shaft drives Dye Ring bucket support upset, and the dyestuff in dye barrel is poured；
Then, the 3rd valve and the 4th valve are opened, is sprayed water by 360 degree of rotary nozzles into material tank body, and open
Agitating paddle, dissolving material is carried out to dyestuff；Pass through the flowmeter being arranged on the external total water inlet/air pipe of 360 degree of rotary nozzles
Total inflow is detected, and passes through the 3rd valve and the 4th Valve controlling inflow；Detected by temperature sensor in batch can body
Water temperature signal, when water temperature is less than setting value, the first valve is opened, and high-temperature steam is passed through into batch can body, lifts water temperature, with
Reach optimization material temperature degree；
After the completion of material, pump is opened, dye solution is discharged from discharging opening, whether dye solution is detected by Tuning Fork Switch
All discharges, dye solution closes pump after all discharging；
Then, 360 degree of rotary nozzle water supply water routes (opening the 3rd valve or the 4th valve) are opened and water annulus enters
The second valve (is opened) in water water route, dye barrel and clamping switching mechanism and agitating paddle is carried out using 360 degree of rotary nozzles clear
Wash, cleaned using the inwall of water annulus to material tank body；During cleaning, the driving dyestuff tank upset of clamping switching mechanism is several
It is secondary, while agitating paddle low-speed running, to be cleaned to dye barrel, clamping switching mechanism and agitating paddle comprehensively；During cleaning,
Water flows through the drainage channel that leaking hole and recessed grain are constituted, so as to avoid dyestuff from remaining, improves cleaning performance；
After the completion of cleaning, pump is again turned on, rinse water is discharged from discharging opening；
Then, the second valve, the 3rd valve and the 4th valve are closed, the 5th valve is opened, passes through 360 degree of rotary nozzles
Blown into material tank body, dry up dye barrel, during drying, the upset of clamping switching mechanism driving dyestuff tank is several times；
After the completion of drying, the 5th valve is closed, cover is opened, manipulator takes out dye barrel.
The advantages of the present invention are：
1, automatic crawl stereo garage of the invention has the stereoscopic frame for being used for placing dye barrel, and coordinates three axle mobile platforms
And manipulator, the automatic stereo formula access of dye barrel is realized, compared with traditional plane access, the present invention is substantially increased
Workshop space utilization rate, reduces hand labor cost, improves the access efficiency of dye barrel；
2, the material tank body bottom surface of dyestuff material device of the invention uses pyramidal structure, with traditional plane tank bottom phase
Than, it is to avoid dye solution remains in tank bottom；Dyestuff material device has steam inlet, and water temperature is improved by high-temperature steam, with
Optimization material temperature degree is reached, compared with the traditional heating rod or other electric heating tube in drier device schemes, it is to avoid dyestuff attachment is viscous
Stick at electric heater unit surface (electric heater unit surface temperature is too high, and it is viscous glutinous that attachment easily occurs for dyestuff), it also avoid simultaneously
Cleaning to built-in electric heater unit；Dyestuff material device tank deck is realized to material tank body using 360 degree of rotary nozzles
Full angle is intake and cleaned；The external total water inlet/air pipe of 360 degree of rotary nozzles, total water inlet/air pipe connection cold water water inlet
Branch, hot water water inlet branch and high pressure admission branch, 360 degree of rotary nozzles be can intake and can with air inlet, it is achieved thereby that
Cleaning and blow-dry function to tank body；The clamping switching mechanism of dyestuff material device is engaged with dedicated dye bucket, realizes dye
Charging basket freely overturning in material tank body；
3, dedicated dye bucket top opening of the invention is provided with flanging, the mechanical palmistry of flanging and automatic crawl stereo garage
Coordinate, so that manipulator can lift dye barrel；Outer wall circumference is provided with a circle gusset on the outer wall of dye barrel, works as dye
Charging basket is put into after the Dye Ring of clamping switching mechanism bucket support, and the annulus side plate of the gusset of dye barrel is erected at Dye Ring
It is recessed between the leaking hole and annulus side plate and Dye Ring bucket support between annulus top plate and dye barrel outer wall on bucket support
Grain constitutes drainage channel, so as to avoid the gap that dyestuff is remained between dye barrel and Dye Ring bucket support.
Brief description of the drawings
Fig. 1 is the top view of the present invention.
Fig. 2 is the front view of the present invention.
Fig. 3 is the structural representation of the dyestuff material device of the present invention.
Fig. 4 is the close-up schematic view of the dyestuff material device of the present invention.
Fig. 5 is the top view of the dyestuff material device of the present invention.
Fig. 6 is the dimensional structure diagram of the dye barrel of the present invention.
Fig. 7 is the front view of the dye barrel of the present invention.
Fig. 8 is close-up schematic view at Fig. 7 A.
Fig. 9 is the manipulator of the present invention and the structural representation of dye barrel cooperation.
Figure 10 is the dye barrel of the present invention and the structural representation of clamping switching mechanism cooperation.
Embodiment
Technical scheme is further illustrated with reference to specific embodiment.
It is a kind of that there is the automatic full-automatic dyestuff material system for capturing stereo garage, referring to attached Fig. 1 and 2, including automatic crawl
Stereo garage 2, dyestuff material device 3 and dedicated dye bucket 4；
The automatic crawl stereo garage 2 include being used for placing the stereoscopic frame 2.1 of dye barrel, three axle mobile platforms 2.2 and
Manipulator 2.3 for capturing dye barrel, the stereoscopic frame 2.1 includes three layers, and every layer sets four dye barrel supports 2.11,
A dye barrel 4 can be placed respectively on each dye barrel support 2.11, and manipulator 2.3 is arranged on three axle mobile platforms 2.2,
To realize that manipulator is moved along X, Y, Z-space, thus realize manipulator to the crawl of the dye barrel of optional position on stereoscopic frame and
Transport；The side of stereoscopic frame is provided with feeding platform 2.4；In the present embodiment, three axle mobile platforms 2.2 include base frame
2.21st, column 2.22, crossbeam 2.23, base frame are arranged on rack-track 2.24, are constituted base frame and are transported along rack-track horizontal cross
Dynamic first axle travel mechanism, column 2.22 is fixed on base frame 2.21 vertically, and crossbeam 2.23 is installed by guide rail screw body
On column 2.22, the second axle travel mechanism that crossbeam is moved up and down vertically along column is constituted, manipulator mounting rack 2.25 passes through
Guide rail screw body is arranged on crossbeam 2.23, and manipulator 2.3 is arranged on manipulator mounting rack 2.25, constitutes manipulator edge
3rd axle travel mechanism of the horizontal lengthwise movement of crossbeam.
Referring to accompanying drawing 3-5, dyestuff material device 3 includes material tank body 3.1, cover 3.2, agitating paddle 3.3, clamping upset
Mechanism 3.4, it is suitable for reading that cover is arranged on material tank body by pneumatic cap-opening mechanism, and the material tank diameter is 1m, material tank body
Bottom is taper, and cone angle is 45 degree, is provided with discharging opening 3.5, the external discharge nozzle road of discharging opening, discharging pipeline and sets in tank bottom
Put pump 3.6；Temperature sensor 3.7 is installed on the cone wall of material tank body, being provided with tuning fork in material tank body discharge outlet opens
3.8 (detection liquid level signals) are closed, at least one steam inlet 3.9, steam inlet are additionally provided with the cone wall of material tank body
The external confession high pressure vapor line of mouth, steam inlet is provided with the first valve 3.10；In material tank body inwall suitable for reading along its circumference
It is provided with a circle water annulus 3.11, water annulus and is provided with water inlet 3.12, water inlet connection high service pipeline is high
The through hole being provided with the second valve 3.13, water annulus against material inner tank wall is set on pressure supply channel, water under high pressure enters
Enter spouting from water annulus through hole after water annulus, material inner tank wall is cleaned；Install the center of cover
There is the external total water inlet/air pipe of 360 degree of rotary nozzles, 3.14,360 degree of rotary nozzles, total water inlet/air pipe connection cold water enters
Moisture road, hot water water inlet branch and high pressure admission branch (can be pressure-air or high steam), in cold water water inlet branch
On be provided with the 3rd valve 3.15, hot water water inlet branch on be provided with the 4th valve 3.16, in high pressure admission branch set
There is the 5th valve 3.18, flowmeter 3.17 is set on total water inlet/air pipe；
Clamping switching mechanism 3.4 includes Dye Ring bucket support 3.41, central ejector rod 3.42, hollow rotating shaft 3.43, cylinder
3.44th, axle sleeve 3.45, upset motor 3.46 and travelling gear, the internal diameter of Dye Ring bucket support 3.41 are slightly larger than dye barrel
Dye barrel 4, can be placed on Dye Ring bucket support 3.41 by external diameter, and Dye Ring bucket support 3.41 is arranged on material tank body
Inside, Dye Ring bucket support 3.41 is connected with hollow rotating shaft 3.43, and hollow rotating shaft 3.43 is fixed on material by axle sleeve 3.45
On the tube wall of tank body, central ejector rod 3.42 is co-axially located in hollow rotating shaft 3.43, and the length of central ejector rod is more than hollow rotating shaft
Length, the outer end of central ejector rod 3.42 connects the actuating strut of cylinder 3.44, and cylinder 3.44 is fixedly mounted on by mounting bracket 3.47
On material tank body, it is fixedly installed on hollow rotating shaft 3.43 on driven gear 3.48, the output shaft of upset motor 3.46 fixed
Driving gear 3.49 is provided with, driving gear is connected by swivel-chain 3.410 with driven gear, and upset motor drives hollow turn
Axle rotates, and hollow rotating shaft drives Dye Ring bucket support upset, when cylinder actuating strut is acted, during cylinder actuating strut can drive
Heart push rod withstands or shunk along its axial direction in hollow rotating shaft；
The oblique cutting of agitating paddle 3.3 is arranged in material tank body, and agitating paddle bottom is deeply to the taper tank body of material tank body
Bottom, agitating paddle top is connected with outside agitating paddle motor 3.19.
Referring to accompanying drawing 6-10, the dye barrel 4 is barrel-shaped, and the top opening of dye barrel is provided with flanging 4.1, so that mechanical
Hand can be lifted dye barrel (referring to Fig. 9, the manipulator be two claw manipulators, clamping jaw closure after, the blessing face of clamping jaw with
Dye barrel ladle body coordinates, and then manipulator is above carried, and the flanging of the top opening of dye barrel withstands manipulator clamping jaw, so that mechanical
Hand can lift dye barrel)；Outer wall circumference is provided with a circle gusset 4.2 on the outer wall of dye barrel, the gusset is by annulus
Top plate 4.21 and annulus side plate 4.22 are constituted, and annulus top plate 4.21 and dye barrel are radial parallel, annulus side plate 4.22 and dye barrel
Coaxially, the top margin of annulus side plate and the excircle of annulus top plate are seamless is fixedly connected with that (that is, annulus side plate is fixedly connected on annulus
The lower section of the excircle of top plate)；Annulus top plate inner periphery and dye barrel outer wall welding, and annulus top plate and dye barrel
Outer wall junction is provided with multiple leaking hole a, and leaking hole is along annulus top plate inner periphery equidistantly distributed；At the bottom of annulus side plate
Side is provided with multiple recessed poor b (offering multiple grooves with dye barrel bucket bottom opposite side in annulus side plate), groove edge circle
The circumference equidistantly distributed of ring side plate；After dye barrel 4 is put into Dye Ring bucket support 3.41 of clamping switching mechanism 3.4, dye
The annulus side plate 4.22 of the gusset 4.2 of charging basket 4 is erected on Dye Ring bucket support 3.41, annulus top plate and dye barrel outer wall
Between leaking hole a and annulus side plate 4.22 and Dye Ring bucket support 3.41 between recessed poor b constitute drainage channel so that
The gap for avoiding dyestuff from remaining between dye barrel 4 and Dye Ring bucket support 3.41.
When needing material, three axle mobile platforms are adjusted, the dye barrel for making manipulator crawl be stored on stereoscopic frame, and will
Dye barrel is put into the Dye Ring bucket support in material tank body, the gusset of dye barrel is bridged on Dye Ring bucket support,
Then cover is closed；Then the cylinder action of clamping switching mechanism, cylinder driving central ejector rod ejection, extends central ejector rod
Gusset upper surface, the gusset for blocking main dye barrel is stuck between Dye Ring bucket support and central ejector rod, afterwards turns over motor
Make, driving hollow rotating shaft rotation, hollow rotating shaft drives Dye Ring bucket support upset, and the dyestuff in dye barrel is poured；
Then, the 3rd valve and the 4th valve are opened, is sprayed water by 360 degree of rotary nozzles into material tank body, and open
Agitating paddle, dissolving material is carried out to dyestuff；Pass through the flowmeter being arranged on the external total water inlet/air pipe of 360 degree of rotary nozzles
Total inflow is detected, and passes through the 3rd valve and the 4th Valve controlling inflow；Detected by temperature sensor in batch can body
Water temperature signal, when water temperature is less than setting value, the first valve is opened, and high-temperature steam is passed through into batch can body, lifts water temperature, with
Reach optimization material temperature degree；
After the completion of material, pump is opened, dye solution is discharged from discharging opening, whether dye solution is detected by Tuning Fork Switch
All discharges, dye solution closes pump after all discharging；
Then, 360 degree of rotary nozzle water supply water routes (opening the 3rd valve or the 4th valve) are opened and water annulus enters
The second valve (is opened) in water water route, dye barrel and clamping switching mechanism and agitating paddle is carried out using 360 degree of rotary nozzles clear
Wash, cleaned using the inwall of water annulus to material tank body；During cleaning, the driving dyestuff tank upset of clamping switching mechanism is several
It is secondary, while agitating paddle low-speed running, to be cleaned to dye barrel, clamping switching mechanism and agitating paddle comprehensively；During cleaning,
Water flows through the drainage channel that leaking hole a and recessed poor b are constituted, so as to avoid dyestuff from remaining, improves cleaning performance；
After the completion of cleaning (general cleaning 30 seconds, clamping switching mechanism driving dyestuff tank is overturn 3 times), pump is again turned on, will
Rinse water is discharged from discharging opening；
Then, the second valve, the 3rd valve and the 4th valve are closed, the 5th valve is opened, passes through 360 degree of rotary nozzles
Blown into material tank body, dry up dye barrel, during drying, the upset of clamping switching mechanism driving dyestuff tank is several times；
After the completion of drying, the 5th valve is closed, cover is opened, manipulator takes out dye barrel.
Exemplary description is done to the present invention above, it should explanation, in the situation for the core for not departing from the present invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent substitution of creative work equal
Fall into protection scope of the present invention.
Claims (10)
1. a kind of have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：It is three-dimensional including automatic crawl
Storehouse (2), dyestuff material device (3) and dye barrel (4), dyestuff material device are arranged on automatic crawl stereo garage side；
The automatic crawl stereo garage include being used for placing the stereoscopic frame (2.1) of dye barrel, three axle mobile platforms (2.2) and
Manipulator (2.3) for capturing dye barrel, manipulator is arranged on three axle mobile platforms, to realize that manipulator is empty along X, Y, Z
Between move, so as to realize crawl and transport of the manipulator to the dye barrel of optional position on stereoscopic frame；
The dyestuff material device includes material tank body (3.1), cover (3.2), clamping switching mechanism (3.4), and cover passes through gas
It is suitable for reading that dynamic cap-opening mechanism is arranged on material tank body, and tank bottom is provided with discharging opening (3.5)；Justify in material tank body inwall suitable for reading along it
It is provided with week on a circle water annulus (3.11), water annulus and is provided with water inlet (3.12), water inlet connection high service pipe
The through hole against material inner tank wall is provided with road, water annulus；360 degree of rotary nozzles (3.14), 360 are installed on cover
Spend the external total water inlet/air pipe of rotary nozzle, total water inlet/air pipe connection cold water water inlet branch, hot water water inlet branch and height
It is pressed into qi leel road；Clamping switching mechanism (3.4) includes Dye Ring bucket support (3.41), central ejector rod (3.42), hollow rotating shaft
(3.43), cylinder (3.44), axle sleeve (3.45), upset motor (3.46) and travelling gear, Dye Ring bucket support (3.41)
Material tank interior is arranged on, Dye Ring bucket support (3.41) is connected with hollow rotating shaft (3.43), and hollow rotating shaft passes through axle sleeve
On the tube wall for being fixed on material tank body, central ejector rod (3.42) is co-axially located in hollow rotating shaft (3.43), central ejector rod outer end
The actuating strut of cylinder (3.44) is connected, driven gear (3.48) is fixedly installed on hollow rotating shaft, upset motor (3.46)
Driving gear (3.49) is fixedly installed on output shaft, driving gear is connected with driven gear, upset motor driving hollow rotating shaft
Rotation, hollow rotating shaft drives Dye Ring bucket support upset, and when cylinder actuating strut is acted, cylinder actuating strut can drive central term
Bar withstands or shunk along its axial direction in hollow rotating shaft；
The dye barrel is barrel-shaped, and the top opening of dye barrel is provided with flanging (4.1), so that manipulator can lift dyestuff
Bucket；Outer wall circumference is provided with a circle gusset (4.2) on the outer wall of dye barrel, the gusset is by annulus top plate (4.21) and circle
Ring side plate (4.22) is constituted, and annulus top plate and dye barrel are radial parallel, and annulus side plate and dye barrel are coaxial, the top margin of annulus side plate
With the excircle of annulus top plate is seamless is fixedly connected；The outer wall welding of annulus top plate inner periphery and dye barrel, and in annulus top plate
Dye barrel outer wall junction is provided with multiple leaking holes (a)；It is provided with the bottom side of annulus side plate multiple recessed poor (b)；When
Dye barrel (4) is put into after the Dye Ring of clamping switching mechanism bucket support (3.41), the annulus side plate of the gusset (4.2) of dye barrel
(4.22) it is erected on Dye Ring bucket support (3.41), leaking hole (a) and annulus between annulus top plate and dye barrel outer wall
Recessed poor (b) between side plate (4.22) and Dye Ring bucket support (3.41) constitutes drainage channel.
2. according to claim 1 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：Institute
Stereoscopic frame (2.1) is stated including three layers, four dye barrel supports (2.11) of every layer of setting can place on each dye barrel support respectively
One dye barrel.
3. according to claim 1 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：Three
Axle mobile platform includes base frame, column, crossbeam, and base frame is arranged on rack-track, constitutes base frame along rack-track horizontal cross
The first axle travel mechanism of motion, column is fixed on base frame vertically, and crossbeam is arranged on column by guide rail screw body, structure
The the second axle travel mechanism moved up and down vertically into crossbeam along column, manipulator mounting rack is arranged on horizontal stroke by guide rail screw body
Liang Shang, manipulator is arranged on manipulator mounting rack, constitutes threeth axle travel mechanism of the manipulator along the horizontal lengthwise movement of crossbeam.
4. according to claim 1 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：Change
Material tank base is taper, and steam inlet, the external confession high steam of steam inlet are provided with the cone wall of material tank body
Pipeline, steam inlet is provided with the first valve；Temperature sensor is installed on the cone wall of material tank body.
5. according to claim 1 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：Go out
Set on the external discharge nozzle road of material mouth, discharging pipeline and set second on pump, the high service pipeline of water annulus water inlet connection
Valve.
6. according to claim 1 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：Tank
The center of lid is provided with 360 degree of rotary nozzles；The 3rd valve is provided with cold water water inlet branch, in hot water water inlet branch
On be provided with the 4th valve, the 5th valve is provided with high pressure admission branch, flowmeter is set on total water inlet/air pipe.
7. according to claim 1 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：
Material tank body discharge outlet is provided with Tuning Fork Switch.
8. according to claim 4 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：Dye
Agitating paddle is provided with material material device, the agitating paddle oblique cutting is arranged in material tank body, agitating paddle bottom is deeply to material
The taper tank base of tank body, agitating paddle top is connected with outside agitating paddle motor.
9. according to claim 1 have the automatic full-automatic dyestuff material system for capturing stereo garage, it is characterised in that：Leakage
Water hole is along annulus top plate inner periphery equidistantly distributed, circumference equidistantly distributed of the groove along annulus side plate.
10. the use of the full-automatic dyestuff material system with automatic crawl stereo garage according to one of claim 1-9
Method, it is characterised in that：
When needing material, three axle mobile platforms are adjusted, make the dye barrel that is stored on stereoscopic frame of manipulator crawl, and by dyestuff
Bucket is put into the Dye Ring bucket support in material tank body, the gusset of dye barrel is bridged on Dye Ring bucket support, then
Close cover；Then the cylinder action of clamping switching mechanism, cylinder driving central ejector rod ejection, makes central ejector rod extend on gusset
Surface, the gusset for blocking main dye barrel is stuck between Dye Ring bucket support and central ejector rod, is afterwards turned over motor action, is driven
Hollow rotating shaft rotates, and hollow rotating shaft drives Dye Ring bucket support upset, and the dyestuff in dye barrel is poured；
Then, the 3rd valve and the 4th valve are opened, is sprayed water by 360 degree of rotary nozzles into material tank body, and open stirring
Oar, dissolving material is carried out to dyestuff；Detected by the flowmeter being arranged on the external total water inlet/air pipe of 360 degree of rotary nozzles
Total inflow, and pass through the 3rd valve and the 4th Valve controlling inflow；Water temperature in batch can body is detected by temperature sensor
Signal, when water temperature is less than setting value, the first valve is opened, and high-temperature steam is passed through into batch can body, water temperature is lifted, to reach most
Good material temperature；
After the completion of material, pump is opened, dye solution is discharged from discharging opening, detects dye solution whether all by Tuning Fork Switch
Discharge, dye solution closes pump after all discharging；
Then, 360 degree of rotary nozzle water supply water routes and water annulus water inlet water route are opened, using 360 degree of rotary nozzles to dyestuff
Bucket and clamping switching mechanism and agitating paddle are cleaned, and are cleaned using the inwall of water annulus to material tank body；Cleaning
When, clamping switching mechanism driving dyestuff tank is overturn several times, while agitating paddle low-speed running, so as to dye barrel, clamping tipper
Structure and agitating paddle are cleaned comprehensively；During cleaning, water flows through the drainage channel that leaking hole and recessed grain are constituted, so as to avoid dyestuff residual
Stay, improve cleaning performance；
After the completion of cleaning, pump is again turned on, rinse water is discharged from discharging opening；
Then, the second valve, the 3rd valve and the 4th valve are closed, the 5th valve is opened, by 360 degree of rotary nozzles to material
Blown in tank body, dry up dye barrel, during drying, the upset of clamping switching mechanism driving dyestuff tank is several times；
After the completion of drying, the 5th valve is closed, cover is opened, manipulator takes out dye barrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710481958.0A CN107326592B (en) | 2017-06-22 | 2017-06-22 | Full-automatic dye material changing system with automatic grabbing three-dimensional warehouse |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710481958.0A CN107326592B (en) | 2017-06-22 | 2017-06-22 | Full-automatic dye material changing system with automatic grabbing three-dimensional warehouse |
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| CN107326592A true CN107326592A (en) | 2017-11-07 |
| CN107326592B CN107326592B (en) | 2023-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710481958.0A Active CN107326592B (en) | 2017-06-22 | 2017-06-22 | Full-automatic dye material changing system with automatic grabbing three-dimensional warehouse |
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| CN107904833A (en) * | 2017-12-20 | 2018-04-13 | 南通亿思特机器人科技有限公司 | A kind of yarn dyeing sebific duct processing equipment |
| CN108517642A (en) * | 2018-03-28 | 2018-09-11 | 杭州开源电脑技术有限公司 | A kind of dyes liquid-auto-dropping transport system |
| CN109794482A (en) * | 2019-03-26 | 2019-05-24 | 浙江绍兴福元科技有限公司 | A kind of dyestuff basin wiper mechanism |
| CN109811495A (en) * | 2019-03-26 | 2019-05-28 | 浙江绍兴福元科技有限公司 | A kind of automatic dye material conveying stirring and washing system |
| CN110092188A (en) * | 2019-05-10 | 2019-08-06 | 杭州三拓科技有限公司 | Gantry frame type dyestuff material equipment |
| CN110773022A (en) * | 2019-10-22 | 2020-02-11 | 佛山市南海天富科技有限公司 | Automatic material of dyestuff and delivery system |
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| CN110092188A (en) * | 2019-05-10 | 2019-08-06 | 杭州三拓科技有限公司 | Gantry frame type dyestuff material equipment |
| CN110773022A (en) * | 2019-10-22 | 2020-02-11 | 佛山市南海天富科技有限公司 | Automatic material of dyestuff and delivery system |
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Address after: 311231 No. 389, Hongxing Road, economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province Applicant after: Hangzhou Santuo Technology Co.,Ltd. Address before: 311215 room -103, 28 Tonghui North Road, Xiaoshan District, Hangzhou, Zhejiang. Applicant before: HANGZHOU SANTUO PRINTING AND DYEING EQUIPMENT TECHNOLOGY CO.,LTD. |
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