CN107419463A - A kind of dye barrel and manipulator fit structure - Google Patents
A kind of dye barrel and manipulator fit structure Download PDFInfo
- Publication number
- CN107419463A CN107419463A CN201710482759.1A CN201710482759A CN107419463A CN 107419463 A CN107419463 A CN 107419463A CN 201710482759 A CN201710482759 A CN 201710482759A CN 107419463 A CN107419463 A CN 107419463A
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- China
- Prior art keywords
- dye barrel
- annulus
- dye
- manipulator
- barrel
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of dye barrel and manipulator fit structure, manipulator including dye barrel (4) and for capturing the dye barrel, the dye barrel is barrel-shaped, and the top opening of dye barrel is provided with flanging (4.1), so that manipulator can lift dye barrel；Outer wall circumference is provided with a circle gusset (4.2) on the outer wall of dye barrel, the gusset is made up of annulus top plate (4.21) and annulus side plate (4.22), annulus top plate and dye barrel are radial parallel, annulus side plate and dye barrel are coaxial, the top margin of annulus side plate with the excircle of annulus top plate is seamless is fixedly connected；The outer wall of annulus top plate inner periphery and dye barrel welds, and annulus top plate and dye barrel outer wall junction are provided with multiple leaking holes (a)；It is provided with the bottom side of annulus side plate multiple recessed poor (b).Dye barrel is captured by manipulator, reduces hand labor cost, improves the access efficiency of dye barrel.
Description
Technical field
The invention belongs to dye facilities technical field, and in particular to a kind of dye barrel and manipulator fit structure.
Background technology
During the sequence of operations such as existing dyestuff weighing, material, dye liquor conveying, dye barrel is horizontal layout in workshop
In, workshop space utilization rate is very low, and worker manually carries to dye barrel, takes time and effort very much；
Traditional artificial powder dye material mode, it is according to needed for dyeing, by manually by the dyestuff powder in weighing bucket
Put into the auxiliary tank by overflow dyeing machine, then add clear water and be stirred, after dye liquor conveys, by manually to auxiliary tank and
Pipeline is rinsed.Due to dyeing with powder dye species various, manual operation, carelessness mistake it is unavoidable, charging time can not essence
Ensure to demonstrate,prove, it is also possible to miscarrying phenomenon occur；Material time, water consumption, water temperature and the degree of stirring are difficult to standardize, whole
Individual process human factor influences greatly, to easily cause " color is not inconsistent ", " aberration " and " cylinder is poor "；Production scene explosive barrel is miscellaneous old, and environment is tight
Heavily contaminated, actual bodily harm suffered by worker are big；
The automatic material of dyestuff is to carry out material in the tank of a sealing, and dyestuff is flown upward everywhere during material, puts tank into
Interior charging basket inside and outside has dyestuff to be attached to a barrel surface, and charging basket is to recycle, so the charging basket for having changed material must when going out tank
Must clean up and bucket surfaces externally and internally does not have the globule.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of dye barrel and manipulator fit structure.
The present invention is achieved by the following technical solutions：
A kind of dye barrel and manipulator fit structure, including dye barrel (4) and the manipulator for capturing the dye barrel,
The dye barrel is barrel-shaped, and the top opening of dye barrel is provided with flanging (4.1), so that manipulator can lift dye
Charging basket；Outer wall circumference is provided with a circle gusset (4.2) on the outer wall of dye barrel, the gusset is by annulus top plate (4.21)
Formed with annulus side plate (4.22), annulus top plate and dye barrel are radial parallel, and annulus side plate and dye barrel are coaxial, annulus side plate
Top margin with the excircle of annulus top plate is seamless is fixedly connected；The outer wall of annulus top plate inner periphery and dye barrel welds, and in circle
Ring top board is provided with multiple leaking holes (a) with dye barrel outer wall junction；Multiple recessed grains are provided with the bottom side of annulus side plate
(b)。
In the above-mentioned technical solutions, the manipulator is two claw manipulators, after clamping jaw closes, blessing face and the dye of clamping jaw
Charging basket ladle body coordinates.
In the above-mentioned technical solutions, the leaking hole of dye barrel is along annulus top plate inner periphery equidistantly distributed, dye barrel it is recessed
Circumference equidistantly distributed of the groove along annulus side plate.
The advantages of the present invention are：
1, it is of the invention that dye barrel is captured by manipulator, reduce hand labor cost, improve the access of dye barrel
Efficiency；
2, dedicated dye bucket top opening of the invention is provided with flanging, the mechanical palmistry of flanging and automatic crawl stereo garage
Coordinate, so that manipulator can lift dye barrel；Outer wall circumference is provided with a circle gusset on the outer wall of dye barrel, works as dye
After charging basket is put into the Dye Ring bucket support of clamping switching mechanism, the annulus side plate of the gusset of dye barrel is erected at Dye Ring
It is recessed between the leaking hole and annulus side plate and Dye Ring bucket support between annulus top plate and dye barrel outer wall on bucket support
Grain forms drainage channel, so as to avoid the gap that dyestuff is remained between dye barrel and Dye Ring bucket support.
Brief description of the drawings
Fig. 1 is the top view of the embodiment of the present invention.
Fig. 2 is the front view of the embodiment of the present invention.
Fig. 3 is the structural representation of the dyestuff material device of the embodiment of the present invention.
Fig. 4 is the close-up schematic view of the dyestuff material device of the embodiment of the present invention.
Fig. 5 is the top view of the dyestuff material device of the embodiment of the present invention.
Fig. 6 is the dimensional structure diagram of the dye barrel of the embodiment of the present invention.
Fig. 7 is the front view of the dye barrel of the embodiment of the present invention.
Fig. 8 is close-up schematic view at Fig. 7 A.
Fig. 9 is the structural representation that the manipulator of the embodiment of the present invention and dye barrel coordinate.
Figure 10 is the structural representation that the dye barrel of the embodiment of the present invention and clamping switching mechanism coordinate.
Embodiment
Technical scheme is further illustrated with reference to specific embodiment.
Referring to attached Fig. 1 and 2, including automatic crawl stereo garage 2, dyestuff material device 3 and dedicated dye bucket 4；
Stereoscopic frame 2.1 that the automatic crawl stereo garage 2 includes being used for placing dye barrel, three axle mobile platforms 2.2 and
For capturing the manipulator 2.3 of dye barrel, the stereoscopic frame 2.1 includes three layers, and every layer sets four dye barrel supports 2.11,
A dye barrel 4 can be placed respectively on each dye barrel support 2.11, manipulator 2.3 is arranged on three axle mobile platforms 2.2,
To realize that manipulator moves along X, Y, Z-space, so as to realize manipulator to the crawl of the dye barrel of optional position on stereoscopic frame and
Transport；The side of stereoscopic frame is provided with feeding platform 2.4；In the present embodiment, three axle mobile platforms 2.2 include base frame
2.21st, column 2.22, crossbeam 2.23, base frame are arranged on rack-track 2.24, are formed base frame and are transported along rack-track horizontal cross
Dynamic first axle travel mechanism, column 2.22 are fixed on base frame 2.21 vertically, and crossbeam 2.23 is installed by guide rail screw body
On column 2.22, the second axle travel mechanism that crossbeam moves up and down vertically along column is formed, manipulator mounting rack 2.25 passes through
Guide rail screw body is arranged on crossbeam 2.23, and manipulator 2.3 is arranged on manipulator mounting rack 2.25, forms manipulator edge
3rd axle travel mechanism of the horizontal lengthwise movement of crossbeam.
Referring to accompanying drawing 3-5, dyestuff material device 3 includes material tank body 3.1, cover 3.2, agitating paddle 3.3, clamping upset
Mechanism 3.4, it is suitable for reading that cover by pneumatic cap-opening mechanism is arranged on material tank body, and the material tank diameter is 1m, material tank body
Bottom is taper, and cone angle is 45 degree, and tank bottom is provided with discharging opening 3.5, the external discharge nozzle road of discharging opening, is set on discharging pipeline
Put pump 3.6；Temperature sensor 3.7 is installed on the cone wall of material tank body, being provided with tuning fork in material tank body discharge outlet opens
3.8 (detection liquid level signals) are closed, at least one steam inlet 3.9, steam inlet are additionally provided with the cone wall of material tank body
Mouth is external to supply high pressure vapor line, and steam inlet is provided with the first valve 3.10；In material tank body inwall suitable for reading along its circumference
A circle water annulus 3.11 is provided with, water inlet 3.12 is provided with water annulus, water inlet connection high service pipeline is high
The second valve 3.13 is set on pressure supply channel, the through hole against material inner tank wall is provided with water annulus, water under high pressure enters
Enter spouting from water annulus through hole after water annulus, material inner tank wall is cleaned；The center installation of cover
There is the external total water inlet/air pipe of 360 degree of rotary nozzles, 3.14,360 degree of rotary nozzles, total water inlet/air pipe connection cold water enters
Moisture road, hot water water inlet branch and high pressure admission branch (can be pressure-air or high steam), in cold water water inlet branch
On be provided with the 3rd valve 3.15, hot water water inlet branch on be provided with the 4th valve 3.16, set in high pressure admission branch
There is the 5th valve 3.18, flowmeter 3.17 is set on total water inlet/air pipe；
Clamping switching mechanism 3.4 includes Dye Ring bucket support 3.41, central ejector rod 3.42, hollow rotating shaft 3.43, cylinder
3.44th, axle sleeve 3.45, upset motor 3.46 and travelling gear, the internal diameter of Dye Ring bucket support 3.41 are slightly larger than dye barrel
External diameter, dye barrel 4 can be placed on Dye Ring bucket support 3.41, Dye Ring bucket support 3.41 is arranged on material tank body
Inside, Dye Ring bucket support 3.41 are connected with hollow rotating shaft 3.43, and hollow rotating shaft 3.43 is fixed on material by axle sleeve 3.45
On the tube wall of tank body, central ejector rod 3.42 is co-axially located in hollow rotating shaft 3.43, and the length of central ejector rod is more than hollow rotating shaft
Length, the outer end of central ejector rod 3.42 connect the actuating strut of cylinder 3.44, and cylinder 3.44 is fixedly mounted on by mounting bracket 3.47
On material tank body, driven gear 3.48 is fixedly installed on hollow rotating shaft 3.43, is fixed on the output shaft of upset motor 3.46
Driving gear 3.49 is provided with, driving gear is connected by swivel-chain 3.410 with driven gear, and upset motor drives hollow turn
Axle rotates, and hollow rotating shaft drives the upset of Dye Ring bucket support, when cylinder actuating strut acts, during cylinder actuating strut can drive
Heart push rod withstands or shunk in its axial direction of hollow rotating shaft interior edge；
The oblique cutting of agitating paddle 3.3 is arranged in material tank body, and agitating paddle bottom is deeply to the taper tank body of material tank body
Bottom, agitating paddle top are connected with outside agitating paddle motor 3.19.
Referring to accompanying drawing 6-10, the dye barrel 4 is barrel-shaped, and the top opening of dye barrel is provided with flanging 4.1, so that mechanical
Hand can be lifted dye barrel (referring to Fig. 9, the manipulator is two claw manipulators, after clamping jaw closure, the blessing face of clamping jaw with
Dye barrel ladle body coordinates, and then manipulator above carries, and the flanging of the top opening of dye barrel withstands manipulator clamping jaw, so that mechanical
Hand can lift dye barrel)；Outer wall circumference is provided with a circle gusset 4.2 on the outer wall of dye barrel, the gusset is by annulus
Top plate 4.21 and annulus side plate 4.22 form, and annulus top plate 4.21 and dye barrel are radial parallel, annulus side plate 4.22 and dye barrel
Coaxially, the top margin of annulus side plate and the excircle of annulus top plate are seamless is fixedly connected with that (that is, annulus side plate is fixedly connected on annulus
The lower section of the excircle of top plate)；The outer wall of annulus top plate inner periphery and dye barrel weld, and annulus top plate and dye barrel
Outer wall junction is provided with multiple leaking hole a, and leaking hole is along annulus top plate inner periphery equidistantly distributed；At the bottom of annulus side plate
Side is provided with multiple recessed poor b (offering multiple grooves in annulus side plate and dye barrel bucket bottom opposite side), groove edge circle
The circumference equidistantly distributed of ring side plate；After dye barrel 4 is put into Dye Ring bucket support 3.41 of clamping switching mechanism 3.4, dye
The annulus side plate 4.22 of the gusset 4.2 of charging basket 4 is erected on Dye Ring bucket support 3.41, annulus top plate and dye barrel outer wall
Between leaking hole a and annulus side plate 4.22 and Dye Ring bucket support 3.41 between recessed poor b form drainage channel, so as to
The gap for avoiding dyestuff from remaining between dye barrel 4 and Dye Ring bucket support 3.41.
When needing material, three axle mobile platforms are adjusted, the dye barrel for making manipulator crawl be stored on stereoscopic frame, and will
Dye barrel is put into the Dye Ring bucket support in material tank body, the gusset of dye barrel is bridged on Dye Ring bucket support,
Then cover is closed；Then the cylinder action of clamping switching mechanism, cylinder driving central ejector rod ejection, extends central ejector rod
Gusset upper surface, the gusset for blocking main dye barrel are stuck between Dye Ring bucket support and central ejector rod, afterwards turn over motor
Make, driving hollow rotating shaft rotation, hollow rotating shaft drives the upset of Dye Ring bucket support, the dyestuff in dye barrel is poured；
Then, the 3rd valve and the 4th valve are opened, is sprayed water by 360 degree of rotary nozzles into material tank body, and open
Agitating paddle, dissolving material is carried out to dyestuff；Pass through the flowmeter being arranged on the external total water inlet/air pipe of 360 degree of rotary nozzles
Total inflow is detected, and passes through the 3rd valve and the 4th Valve controlling inflow；Detected by temperature sensor in batch can body
Water temperature signal, when water temperature is less than setting value, the first valve is opened, and high-temperature steam is passed through into batch can body, lifts water temperature, with
Reach and optimize material temperature degree；
After the completion of material, pump is opened, dye solution is discharged from discharging opening, whether dye solution is detected by Tuning Fork Switch
All discharges, dye solution close pump after all discharging；
Then, 360 degree of rotary nozzle water supply water routes (opening the 3rd valve or the 4th valve) are opened and water annulus enters
The second valve (is opened) in water water route, dye barrel and clamping switching mechanism and agitating paddle is carried out using 360 degree of rotary nozzles clear
Wash, cleaned using the inwall of water annulus to material tank body；During cleaning, the driving dyestuff tank upset of clamping switching mechanism is several
It is secondary, while agitating paddle low-speed running, to be cleaned to dye barrel, clamping switching mechanism and agitating paddle comprehensively；During cleaning,
Water flows through the drainage channel that leaking hole a and recessed poor b are formed, and so as to avoid dyestuff from remaining, improves cleaning performance；
After the completion of cleaning (general cleaning 30 seconds, clamping switching mechanism driving dyestuff tank are overturn 3 times), pump is again turned on, will
Rinse water is discharged from discharging opening；
Then, the second valve, the 3rd valve and the 4th valve are closed, the 5th valve is opened, passes through 360 degree of rotary nozzles
Blown into material tank body, dry up dye barrel, during drying, the upset of clamping switching mechanism driving dyestuff tank is several times；
After the completion of drying, the 5th valve is closed, opens cover, manipulator takes out dye barrel.
Exemplary description has been done to the present invention above, it should explanation, in the situation for the core for not departing from the present invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent substitution of creative work equal
Fall into protection scope of the present invention.
Claims (3)
1. a kind of dye barrel and manipulator fit structure, it is characterised in that：Including dye barrel (4) and for capturing the dye barrel
Manipulator,
The dye barrel is barrel-shaped, and the top opening of dye barrel is provided with flanging (4.1), so that manipulator can lift dyestuff
Bucket；Outer wall circumference is provided with a circle gusset (4.2) on the outer wall of dye barrel, the gusset is by annulus top plate (4.21) and circle
Ring side plate (4.22) forms, and annulus top plate and dye barrel are radial parallel, and annulus side plate and dye barrel are coaxial, the top margin of annulus side plate
With the excircle of annulus top plate is seamless is fixedly connected；The outer wall of annulus top plate inner periphery and dye barrel welds, and in annulus top plate
Dye barrel outer wall junction is provided with multiple leaking holes (a)；It is provided with the bottom side of annulus side plate multiple recessed poor (b).
2. dye barrel according to claim 1 and manipulator fit structure, it is characterised in that：The manipulator is two claw
Manipulator, after clamping jaw closes, blessing face and the dye barrel ladle body of clamping jaw coordinate.
3. dye barrel according to claim 1 and manipulator fit structure, it is characterised in that：The leaking hole edge circle of dye barrel
Ring top board inner periphery equidistantly distributed, circumference equidistantly distributed of the dyestuff chimb along annulus side plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710482759.1A CN107419463B (en) | 2017-06-22 | 2017-06-22 | Dye barrel and manipulator matching structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710482759.1A CN107419463B (en) | 2017-06-22 | 2017-06-22 | Dye barrel and manipulator matching structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107419463A true CN107419463A (en) | 2017-12-01 |
| CN107419463B CN107419463B (en) | 2023-09-19 |
Family
ID=60426191
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710482759.1A Active CN107419463B (en) | 2017-06-22 | 2017-06-22 | Dye barrel and manipulator matching structure |
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| Country | Link |
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| CN (1) | CN107419463B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109675485A (en) * | 2018-12-29 | 2019-04-26 | 浙江天能动力能源有限公司 | A kind of lead storage battery conjunction cream device |
| CN114380266A (en) * | 2022-01-28 | 2022-04-22 | 单县润锦生物科技有限公司 | Be applied to automatic feeding manipulator of two sweet phosphine production |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583044A (en) * | 2012-03-08 | 2012-07-18 | 机械科学研究总院先进制造技术研究中心 | Dye transfer device and dye dissolution equipment |
| CN206107915U (en) * | 2016-08-26 | 2017-04-19 | 郑江 | Buggy pail pack |
| CN207109340U (en) * | 2017-06-22 | 2018-03-16 | 杭州三拓印染设备技术开发有限公司 | A kind of dye barrel and manipulator fit structure |
-
2017
- 2017-06-22 CN CN201710482759.1A patent/CN107419463B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583044A (en) * | 2012-03-08 | 2012-07-18 | 机械科学研究总院先进制造技术研究中心 | Dye transfer device and dye dissolution equipment |
| CN206107915U (en) * | 2016-08-26 | 2017-04-19 | 郑江 | Buggy pail pack |
| CN207109340U (en) * | 2017-06-22 | 2018-03-16 | 杭州三拓印染设备技术开发有限公司 | A kind of dye barrel and manipulator fit structure |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109675485A (en) * | 2018-12-29 | 2019-04-26 | 浙江天能动力能源有限公司 | A kind of lead storage battery conjunction cream device |
| CN114380266A (en) * | 2022-01-28 | 2022-04-22 | 单县润锦生物科技有限公司 | Be applied to automatic feeding manipulator of two sweet phosphine production |
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| Publication number | Publication date |
|---|---|
| CN107419463B (en) | 2023-09-19 |
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| CB02 | Change of applicant information |
Address after: 311231 No. 389, Hongxing Road, economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province Applicant after: Hangzhou Santuo Technology Co.,Ltd. Address before: 311215 room -103, 28 Tonghui North Road, Xiaoshan District, Hangzhou, Zhejiang. Applicant before: HANGZHOU SANTUO PRINTING AND DYEING EQUIPMENT TECHNOLOGY CO.,LTD. |
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