CN205966603U - Work piece cleaning system - Google Patents
Work piece cleaning system Download PDFInfo
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- CN205966603U CN205966603U CN201620901605.2U CN201620901605U CN205966603U CN 205966603 U CN205966603 U CN 205966603U CN 201620901605 U CN201620901605 U CN 201620901605U CN 205966603 U CN205966603 U CN 205966603U
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- fine purifiation
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- assembly
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Abstract
The utility model relates to a work piece cleaning system, it includes the frame, set firmly in the frame and be used for carrying the conveying mechanism of work piece and slightly wash mechanism, ultrasonic cleaning mechanism, fine purifiation mechanism, cut water mechanism, stoving mechanism, cooling body along what conveying mechanism's direction of delivery laid in proper order. An object of the utility model is to provide a full -automatic work piece cleaning system. The utility model has the advantages of: work piece cleaning system is including slightly washing mechanism, ultrasonic cleaning mechanism, fine purifiation mechanism, cutting water mechanism, stoving mechanism and cooling body, treats that cleaning workpiece transports through conveying mechanism to pass through above -mentioned mechanism in proper order, can realize the full self - cleaning of work piece to the washing precision is high, and efficiency is fast.
Description
Technical field
This utility model is related to a kind of workpiece purging system.
Background technology
Work piece cleaning machine is widely used in field of industrial production, particularly higher to technological requirements such as the pump housing, valve bodies work
Part.Aborning it would be desirable to surface of the work, inner chamber are carried out decontaminating, cleaned, so that its surface, inner chamber granularity, cleannes
Etc. reaching technological requirement.But the automaticity of Work piece cleaning machine is low at present, cleaning precision does not reach requirement.
Content of the invention
The purpose of this utility model is to provide a kind of automatic workpieces purging system.
The purpose of this utility model is achieved through the following technical solutions:A kind of workpiece purging system, it includes frame, fixed
Thick washing machine structure that conveying mechanism in frame and for conveying workpieces and the conveying direction along conveying mechanism are laid successively, super
Sound wave wiper mechanism, fine purifiation mechanism, cut water dispenser structure, drying mechanism, cooling body.
For prior art, the utility model has the advantage of:
1. workpiece purging system includes thick washing machine structure, ultrasonic cleaning agency, fine purifiation mechanism, cuts water dispenser structure, drying mechanism
And cooling body, workpiece to be cleaned transported by conveying mechanism and sequentially passes through said mechanism, achievable workpiece automatically clear
Wash, and clean high precision, efficiency is fast.
2. thick washing machine structure includes outer hydro-peening assembly A and interior hydro-peening assembly A, and it can be respectively to outer surface of workpiece and workpiece
Each hole position carries out hydro-peening;And the shower nozzle of slightly washing of interior hydro-peening assembly A carries out to workpiece hole position cleaning step by step, not only can avoid hole position
Situation about liquidating occurs, and can guarantee that the hydro-peening pressure slightly washing shower nozzle.
3. drying mechanism arranges the heating mantles of oscilaltion, and heating mantles medial wall ring sets Infrared Heating circle, not only heating effect
Can be high, and heat concentrates in heating mantles it is not easy to excessive, saves environmental protection.
4. cooling body includes the blowing assembly being arranged on the upside of workpiece and the air draught assembly being arranged on the downside of workpiece, blows
Wind assembly and air draught assembly corresponding matching form unidirectional flow channel, not only can drain into outside workshop by the heat on workpiece,
And can prevent the cooling wind of blowing assembly blowout from poking one's nose everywhere;Additionally, arranging air at the fan inlet of blowing assembly
Filter, can filter to the cooling wind blowing, it is to avoid the secondary pollution of workpiece is it is ensured that cleanliness factor after workpiece cooling.
5. slightly wash filtration cycle and fine purifiation filtration cycle is respectively provided with the first filter, the second filter and the 3rd filtration
Device, the especially the 3rd filter is provided in slightly washing/fine purifiation clear water tanks and slightly washing/fine purifiation mechanism outlet between, be effectively ensured
The cleanliness factor of the rinse water being ejected on workpiece reaches requirement;And fine purifiation filtration cycle and slightly wash between filtration cycle setting string
Water circulation system, string water circulation system can effectively prevent from slightly bringing down stocks because of workpiece and mutually fly string with the rinse water in workpiece fine purifiation storehouse,
Lead to fine purifiation filtration cycle and slightly wash water yield inequality in filtration cycle.
Brief description
Fig. 1 is a kind of structural representation of this utility model workpiece purging system embodiment.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the structural representation of the interior hydro-peening assembly A of thick washing machine structure.
Fig. 4 is the structural representation of the outer hydro-peening assembly A of thick washing machine structure.
Fig. 5 is the structural representation of ultrasonic water tank in ultrasonic cleaning agency.
Fig. 6 is the side view of Fig. 5.
Fig. 7 is the structural representation of drying mechanism.
Fig. 8 is the longitudinal sectional view of Fig. 7.
Fig. 9 is the structural representation of cooling body.
Figure 10 is the module diagram slightly washing filtration cycle.
Figure 11 is the module diagram of fine purifiation filtration cycle.
Figure 12 is the module diagram slightly washing compensation mechanism.
Figure 13 is the module diagram of fine purifiation compensation mechanism.
Figure 14 is the structural representation of conveying mechanism.
Figure 15 is the longitudinal sectional view of Figure 14.
Figure 16 is the structural representation of switch module.
Figure 17 is the longitudinal sectional view of Figure 16.
Figure 18 is the structural representation of the interior hydro-peening assembly B of fine purifiation mechanism.
Figure 19 is the structural representation of the outer hydro-peening assembly B of fine purifiation mechanism.
Figure 20 is the structural representation of the inscribe water assembly cutting water dispenser structure.
Figure 21 is the structural representation of the circumscribed water assembly cutting water dispenser structure.
Figure 22 is cycart filter and the work principle of filter figure of cleaning cartridge filter.
Label declaration:1 frame, 12 dividing plates, 2 conveying mechanisms, 21 transmission assemblies, 211 drive sprockets, 212 driven sprockets,
213 driving-chains, 22 workpiece positioning clamps, 221 bases, 222 rotate gears, 223 locating clips, 224 contacts, 23 rotation driving groups
Part, 24 switch modules, 240 fairleads, 241 touch panels, 242 proximity switches, 243 fixed seats, 244 back-moving springs, 245 sleeves, 246
Guide rod, 247 portable plates, 248 inspection posts, 249 inspection blocks, 3 thick washing machine structures, 31 slightly wash mounting seat, 32 slightly wash drive component, 33 slightly wash spray
Head, 34 horizontal spray pipes, 35 vertical spray pipes, 36 hydro-peening holes, 4 ultrasonic cleaning agencies, 41 ultrasonic water tanks, 411 spill boxes,
412 water legs, 413 ultrasonic oscillators, 414 level switch, 415 water inlets, 416 upper sealing plates, 417 clean-out openings, 418 masters are overflow
Head piece, 419 auxiliary overfalls, 42 lifting claws, 43 horizontal drive assemblies, 5 fine purifiation mechanisms, 51 fine purifiation mounting seats, 52 fine purifiation driving groups
Part, 53 fine purifiation shower nozzles, 54 horizontal spray pipe B, 55 vertical spray pipe B, 56 hydro-peening hole B, 6 cut water dispenser structure, 61 cut water mounting seat, 62
Cut water-driven assembly, 63 cut sprinkler head, 64 blowers, 7 drying mechanisms, 71 heating mantleses, 72 to dry drive components, 721 cylinders exhausted
Hot rod, 722 cylinder heat-insulated pipes, 723 air cylinder tie rods, 73 Infrared Heating circles, 74 heat-insulation layers, 75 fixed plates, 76 dry upper plates, 77 lead to
Air port, 78 exhaust blowers, 8 cooling bodies, 81 blowing assemblies, 811 aerators, 812 air filters, 813 blowers, 814 blowings
Mouth, 82 air draught assemblies, 821 induced-draught fans, 822 aspiration channels, 823 exhaust ducts, 824 suction nozzles, 9 water circulating filter purification mechanisms, 91
Slightly wash filtration cycle, 911 slightly wash water returning disk, 913 slightly wash foul water tank, 914 slightly clean water tank, 92 fine purifiation filtration cycle, 921 fine purifiations
Water returning disk, 923 fine purifiation foul water tank, 924 fine purifiation clear water tanks, 94 first filters, 95 second filters, 96 the 3rd filters.
Specific embodiment
With reference to Figure of description and embodiment, this utility model content is described in detail:
As Fig. 1 to 22 show a kind of embodiment schematic diagram of workpiece purging system of this utility model offer.
A kind of workpiece purging system, it include frame 1, be installed in frame 1 and for conveying workpieces conveying mechanism 2 with
And along conveying mechanism 2 conveying direction lay successively thick washing machine structure 3, ultrasonic cleaning agency 4, fine purifiation mechanism 5, cut water dispenser structure
6th, drying mechanism 7, cooling body 8.
Frame 1 includes the cleaning cover being located on conveying mechanism 2, and cleaning cover extends in left-right direction.Described thick washing machine structure
3rd, ultrasonic cleaning agency 4, fine purifiation mechanism 5, cut water dispenser structure 6, drying mechanism 7, cooling body 8 are sequentially distributed from left to right clear
Wash in cover, separated by dividing plate 12 between each mechanism, described dividing plate 12 controls oscilaltion by cylinder.
When workpiece shifts between each mechanism, dividing plate 12 rises it is ensured that the normal operation of conveying mechanism 2.Conversely, every
Plate 12 declines the autonomous working it is ensured that each mechanism.
It is provided with door on front side of cleaning cover 11 corresponding to each mechanism.
The left side of thick washing machine structure 3 is provided with mounting mechanism;The right side of cooling body 8 is provided with lower mounting mechanism.
Described thick washing machine structure 3 includes right with rotary drive assembly 23 for driving the rotary drive assembly 23 that workpiece rotates
The control pinpoint switch module of workpiece 24 should be coordinated, outer surface of workpiece is carried out with the outer hydro-peening assembly A of hydro-peening and to work
The each hole position of part carries out the interior hydro-peening assembly A of hydro-peening;
Described interior hydro-peening assembly A includes slightly washing mounting seat 31, band is used force wash mounting seat 31 upper and lower displacement slightly wash driving group
Part 32 and some groups are installed in slightly washes mounting seat 31 bottom surface and the hole position to workpiece carries out that substep cleans slightly washes shower nozzle 33, slightly
Wash shower nozzle 33 just to workpiece hole position, referring to Fig. 3.
Workpiece is positioned by conveying mechanism 2, and the workpiece hole position after positioning concentrates on upside and side in front and back, slightly washes shower nozzle 33 right
Should be distributed on the upside of workpiece and side in front and back.
Form passage due to having connection between workpiece hole position, if all slightly wash in the shower nozzle 33 same time to workpiece hole
Position carries out hydro-peening, and the rinse water that the particulate matter in passage is entered by two respective side hole positions can be led to liquidate and cannot discharge.
Slightly wash shower nozzle 33 in this utility model workpiece hole position to be carried out clean step by step, that is, correspond to same passage two ends hole position
Slightly wash shower nozzle 33 successively to open, it is to avoid situation about liquidating occurs.
Additionally, all shower nozzles 33 of slightly washing are to be driven by flushing water pump, distribution cleaning can ensure each shower nozzle 33 of slightly washing to work
The hydro-peening pressure of part hole position, to reach more preferably cleaning performance.
Described outer hydro-peening assembly A includes the horizontal spray pipe 34 on the upside of workpiece and the vertical spray located at workpiece side
Wash pipe 35;The some hydro-peening holes 36 towards workpiece of equal interval setting on described horizontal spray pipe 34 and vertical spray pipe 35, referring to
Fig. 4.
Thick washing machine structure 3 cleaning step is as follows:
Workpiece is transported to thick washing machine structure 3 by conveying mechanism 2, and dividing plate 12 declines formation workpiece and slightly brings down stocks.
Outer hydro-peening assembly A running, horizontal spray pipe 34 and vertical spray pipe 35 are sprayed water to workpiece, rotary drive assembly simultaneously
23 drive workpiece to rotate, and after workpiece rotates a few, complete the preliminary cleaning of outer surface of workpiece.
Switch module 24 controls workpiece to stop operating and be accurately positioned, interior hydro-peening assembly A running, slightly washes under mounting seat 31
Fall so as on slightly wash shower nozzle 33 respectively just to workpiece hole position, slightly wash shower nozzle 33 packet and successively hydro-peening carried out to workpiece hole position, complete
Become the preliminary cleaning of workpiece hole position.
Described ultrasonic cleaning agency 4 include being arranged on the ultrasonic water tank 41 of conveying mechanism 2 side, be used for capturing defeated
Send the lifting claw 42 of workpiece in mechanism 2 and the water driving lifting claw 42 displacement between conveying mechanism 2 and ultrasonic water tank 41
Flat drive component 43.
Ultrasonic water tank 41 is arranged on rear side of conveying mechanism 2, when workpiece is transported to ultrasonic cleaning agency 4, lifting claw 42
Rise after declining grabbing workpiece, and by horizontal drive assembly 43 by the upside of workpiece transfer to ultrasonic water tank 41, lifting claw 42
Decline and put the workpiece in cleaning, backtracking after cleaning in ultrasonic water tank 41, complete ultrasound wave matting.
As seen in figs. 5-6, ultrasonic water tank 41 includes the uncovered spill box in upper end 411 and ring is located at outside spill box 411
Water leg 412 on the week side of boss wall;Described water leg 412 floor height is less than spill box 411 overhead height, and on water leg 412
It is provided with overfall;It is provided with ultrasonic oscillator 413 in described spill box 411, and spill box 411 is provided with water inlet 415.
The base plate that described water leg 412 includes annular sleeve and is arranged on annular sleeve bottom, described base plate offers
The through hole matching with spill box 411 outline.
Water leg 412 is used for the water collecting to go out on the upside of spill box 411 along overflow, and by the overflow on water leg 412
Water is entered water circulating filter purification mechanism by mouth.
Workpiece is put into by spill box 411 is suitable for reading, and ultrasonic oscillator 413 runs water body in concussion case, now spill box 411
Along flushing, in case, water is not excessive, it is to avoid energy loss with the upside of it for interior liquid level;Take out after the completion of workpiece cleaning, ultrasound wave
Agitator 413 is out of service, supplements water and enters in spill box 411 from the water inlet 415 of spill box 411, leads in spill box 411
Liquid level raises, and overflows to water leg 412, takes away the clc layer of liquid level.
In addition adopt flow structure, the liquid level in spill box 411 all the time with the upside of it along flushing so that spill box
411 side walls will not leave behind greasy dirt it is difficult to clear up.
Described ultrasonic oscillator 413 is the vibration plate being arranged on the corresponding medial wall of 411 liang of spill box.
Described water leg 412 top side wall is higher than spill box 411 top, and water leg 412 upper end is provided with upper sealing plate 416,
Described upper sealing plate 416 just offers to spill box 411 open position and holds the clean-out opening 417 that workpiece is put into.
Described overfall includes being arranged on the main overfall 418 of water leg 412 bottom surface.
Described water leg 412 bottom surface is inclined to set, and described main overfall 418 is arranged on water leg 412 level height relatively
Low side.
Guide functions are played in water leg 412 bottom surface being obliquely installed, and the water being easy in water leg 412 flows out from overfall.
Described overfall also includes the auxiliary overfall 419 being arranged on water leg 412 side wall, described auxiliary overfall 419 with
Main overfall 418 homonymy is correspondingly arranged.
When in water leg 412, water is more, cooperated with auxiliary overfall 419 draining by main overfall 418, it is to avoid water body from
Water leg 412 overflows or flows back in spill box 411.
Main overfall 418 is connected with auxiliary overfall 419 port of export.
Described spill box 411 each lateral wall upper end offers some spaced breach.The side wall of described spill box 411
And bottom surface is provided with heat-insulation layer.The bottom surface of described spill box 411 is provided with dewatering outlet.
Level switch 414 is also set up in described spill box 411.
Described level switch 414 is arranged on upper sealing plate 416.Level switch 414 is used for detecting water in spill box 411
Whether position is normal, when water level is less than setting value, controls the pump housing to add water into spill box 411.
Described fine purifiation mechanism 5 includes right with rotary drive assembly 23 for driving the rotary drive assembly 23 that workpiece rotates
The control pinpoint switch module of workpiece 24 should be coordinated, outer surface of workpiece is carried out with the outer hydro-peening assembly B of hydro-peening and to work
The each hole position of part carries out the interior hydro-peening assembly B of hydro-peening;
Described interior hydro-peening assembly B includes fine purifiation mounting seat 51, drives the fine purifiation driving group of fine purifiation mounting seat 51 upper and lower displacement
Part 52 and some groups are installed in fine purifiation mounting seat 51 bottom surface and the hole position to workpiece carries out the fine purifiation shower nozzle 53 that substep cleans, ginseng
See Figure 18.
On workpiece, compared to other hole positions, its interior particulate matter is difficult to clean up indivedual hole positions.
Therefore the fine purifiation shower nozzle 53 corresponding to above-mentioned workpiece hole position is individually connected by this utility model with high-pressure hydraulic pump, in workpiece
After positioning, high-pressure hydraulic pump controls fine purifiation shower nozzle 53 to carry out high-pressure spray wash to above-mentioned workpiece hole position, to guarantee each workpiece hole all the time
Position is attained by cleaning requirement.Remaining fine purifiation shower nozzle 53 is controlled by flushing water pump and carries out substep hydro-peening.
Described outer hydro-peening assembly B includes horizontal spray pipe B54 on the upside of workpiece and vertical located at workpiece side
Spray pipe B55;The some hydro-peening holes towards workpiece of equal interval setting on described horizontal spray pipe B54 and vertical spray pipe B55
B56, referring to Figure 19.
Described water dispenser structure 6 of cutting is included for driving the rotary drive assembly 23 of workpiece rotation right with rotary drive assembly 23
Should coordinate and control the pinpoint switch module of workpiece 24, circumscribed water assembly that outer surface of workpiece is blown and to workpiece
The inscribe water assembly that each hole position is blown;
Described inscribe water assembly includes cutting water mounting seat 61, drives that cuts water mounting seat 61 upper and lower displacement to cut water-driven assembly
62 and some groups be installed in and cut water mounting seat 61 bottom surface and the hole position to workpiece carries out what substep was blown and cuts sprinkler head 63, ginseng
See Figure 20.
Inscribe water assembly includes the blower 64 being arranged on workpiece side, and the air outlet of described blower is in flat and erects
To setting, referring to Figure 21.
Described drying mechanism 7 includes the heating mantles 71 being arranged on directly over workpiece and drives heating mantles 71 upper and lower displacement
Dry drive component 72;It is equipped with Infrared Heating circle 73, referring to Fig. 7-8 on the medial wall of described heating mantles 71.
When workpiece is dried, entirely workpiece to be dried is covered by heating mantles 71, and by empty in Infrared Heating circle 73 heating mantles
Gas, thus reach the effect that workpiece is dried.Because the direct ring of Infrared Heating circle 73 is located at Workpiece periphery, heat efficiency is high, and
And heat concentrates in heating mantles 71 it is not easy to excessive, save environmental protection.
It is additionally provided with heat-insulation layer 74 between described heating mantles 71 medial wall and Infrared Heating circle 73.Heat-insulation layer 74 can effectively prevent
In heating mantles 71, heat is excessive.
The upper side of described heating mantles 71 offers through hole, and it is outside that the thermocouple on Infrared Heating circle 73 passes through described through hole
Draw.
It is provided with fixed plate 75 on the upside of described heating mantles 71, pass through some between described fixed plate 75 and heating mantles 71 upper side
Pad post 76 is fixedly connected, and the upper side of fixed plate 75 is fixedly connected with the bottom drying drive component 72.
Pad post 76 setting makes to be formed air layer between heating mantles 71 and fixed plate 75, effectively reduce on heating mantles 71 heat to
Fixed plate 75 is transmitted.
Described drying drive component 72 bottom is provided with insulation, and described insulation includes cylinder insulated shaft 721 and sheathed
Cylinder heat-insulated pipe 722 outside cylinder insulated shaft 721, described cylinder insulated shaft 721 upper end and the cylinder drying drive component 72
Pull bar 723 connects, and its lower end is connected with fixed plate 75.
Insulation setting can reduce heat in heating mantles 71 further and be communicated up it is ensured that drying the normal of drive component 72
Running.
It also includes being arranged on the drying upper plate 76 of heating mantles 71 upside.
Described drying upper plate 76 offers vent 77, and vent 77 arranges exhaust blower 78.Exhaust blower 78 is used for taking away
Overflow to be dissipated to by heating mantles 71 and dry indoor heat, it is to avoid dry Indoor Temperature and spend height, affect operative.
Drying mechanism 7 also includes the rotary drive assembly 23 driving workpiece to rotate, and rotary drive assembly 23 drives workpiece to turn
Move so that workpiece thermally equivalent during rotation, improve workpiece drying effect further.
Described cooling body 8 includes the blowing assembly 81 being arranged on the upside of workpiece and is arranged on the air draught group on the downside of workpiece
Part 82, referring to Fig. 9.
Blowing assembly 81 blows cooling wind to downside workpiece, and cooling wind takes away heat thereon when outer surface of workpiece,
Drain into outside workshop finally by the air draught assembly 82 on the downside of workpiece.
Described blowing assembly 81 include aerator 811, be arranged on air filter 812 at aerator 811 air inlet with
And it is arranged on the blower 813 at aerator 811 gas outlet.
Because dust is more in workshop, directly cooling wind is blowed to workpiece by aerator 811, easily cause workpiece
Secondary pollution, at aerator 811 air inlet arrange air filter 812, the cooling wind blowing can be filtered it is ensured that
Cleanliness factor after workpiece cooling.
Described blower 813 outlet port arranges trumpet-shaped blowing mouth 814, and described blowing mouth 814 is just just gone up to workpiece
Side.
Whole workpiece can be covered by trumpet-shaped blowing mouth 814 so that assembly 81 of drying can enter to each position of workpiece
Row cooling, it is to avoid workpiece Local cooling is not good.
Described air draught assembly 82 includes induced-draught fan 821, is arranged on the aspiration channel 822 at induced-draught fan 821 air entry and sets
Put the exhaust duct 823 at induced-draught fan 821 gas outlet.
Air draught assembly 82 forms unidirectional flow channel with blowing assembly 81 corresponding matching, and workpiece carries out cold in flow channel
But.Flow channel not only can drain into the heat on workpiece outside workshop, and can prevent the cooling wind of assembly 81 blowout of drying
Poke one's nose everywhere.
Described aspiration channel 822 air entry end arranges trumpet-shaped suction nozzle 824, described suction nozzle 824 just to workpiece just under
Side.
Workpiece purging system also includes water circulating filter purification mechanism 9, described water circulating filter purification mechanism 9 include with slightly
What washing machine structure 3 was connected slightly washes filtration cycle 91 and the fine purifiation filtration cycle 92 being connected with fine purifiation mechanism 5;
Described slightly wash that filtration cycle 91 includes being sequentially communicated slightly wash water returning disk 911, slightly wash foul water tank 913 and slightly clean
Water tank 914;Described slightly wash water returning disk 911 and slightly wash and between foul water tank 913, be provided with the first filter 94, described slightly wash foul water tank
913 and slightly clean and be provided with the second filter 95 between water tank 914, described slightly to clean water tank 914 (interior with thick washing machine structure 3 outlet
Hydro-peening assembly A, outer hydro-peening assembly A) it is connected, and slightly it is provided with the 3rd filter between clean water tank 914 and thick washing machine structure 3 outlet
96;Described water returning disk 911 of slightly washing is located at immediately below thick washing machine structure 3 outlet, referring to Figure 10.
Fine purifiation water returning disk 921, fine purifiation foul water tank 923 and fine purifiation that described fine purifiation filtration cycle 92 includes being sequentially communicated are net
Water tank 924;It is provided with the first filter 94, described fine purifiation foul water tank between described fine purifiation water returning disk 921 and fine purifiation foul water tank 923
It is provided with the second filter 95, fine purifiation clear water tanks 924 and fine purifiation mechanism 5 outlet (interior hydro-peening between 923 and fine purifiation clear water tanks 924
Assembly B, outer hydro-peening assembly B) it is connected, and it is provided with the 3rd filter 96 between fine purifiation clear water tanks 924 and fine purifiation mechanism 5 outlet;
Fine purifiation water returning disk 921 is located at immediately below fine purifiation mechanism 5 outlet, referring to Figure 11.
Rinse water by slightly washing/fine purifiation water returning disk to slightly washing/fine purifiation mechanism during, substantially filter through three times:
First filtration:From slightly washing/fine purifiation water returning disk filters through the first filter 94, flow to and slightly wash/fine purifiation foul water tank,
First filter 94 adopts paper tape filter, and its filtering accuracy is 20-30mu.
Second filters:Water circulating pump by rinse water from slightly washing/fine purifiation foul water tank extracts out, through the second filter 95, mistake
Filter and slightly wash/fine purifiation clear water tanks, the second filter 95 adopts cycart filter, its filtering accuracy is 10mu.
3rd road filters:Flushing water pump slightly washed/and the water of fine purifiation clear water tanks extracts out, through the 3rd filter 96, by slightly washing/
Fine purifiation mechanism outlet is ejected on workpiece, and using cleaning cartridge filter, its filtering accuracy is 10mu to the 3rd filter 96.
Engineer finds in an experiment, if only filtered and second filtration through first, is just directly slightly washed/fine purifiation
Rinse water in clear water tanks is ejected on workpiece, and its cleanliness factor does not reach 10mu, therefore slightly washing/fine purifiation clear water tanks and slightly wash/essence
Between washing machine structure outlet, the 3rd filter is set, makes rinse water before ejecting again through once filtering.
Paper tape filter is to be spread out in filtration channel by filter paper to form filtering surface, and rinse water is by effluent on filter paper
Enter, after filter paper filters, flowed out by downside, thus reaching the effect filtering rinse water.
Cycart filter is similar with the structure of cleaning cartridge filter, and it all includes filtration barrel body, on filtration barrel body
End setting water inlet, lower end arranges setting filter screen in outlet, filtration barrel body, and rinse water enters from water inlet, through drainage screen mistake
Flowed out by outlet after filter, referring to Figure 22.The filtering accuracy of cycart filter and cleaning cartridge filter is by filter screen control.
It is additionally provided with magnetic filter, described magnetic filter returns to fine purifiation between described fine purifiation water returning disk and the first filter
Water in water pond carries out shunt filtering.Magnetic filter adopts magnetic Scrap-removing machine.
Described slightly washing is additionally provided with magnetic filter between water returning disk and the first filter, and described magnetic filter is to slightly washing back
Water in water pond carries out shunt filtering.
Magnetic filter is used for filtering the metal fragment in rinse water, but because institute in the magnetic filter unit interval can mistake
The water yield of filter is relatively low, if slightly washed/fine purifiation water returning disk, magnetic filter and the first filter three be serially connected, meeting
Whole clean cycle purification efficiency is led to reduce.
This utility model slightly washes in connection/delivery pipe of fine purifiation water returning disk and the first filter on isocon, magnetic are set
Filter be connected with the first filter by isocon so that magnetic filter in a clean cycle only to slightly washing/fine purifiation
Water returning disk interior part rinse water carries out Magnetic filtration device, slightly wash/fine purifiation water returning disk in another part rinse water be directly over the first mistake
Filter filters, and after being repeated several times circulation, magnetic filter can carry out Magnetic filtration device to the rinse water in all circulations so that clear
Metal fragment in wash water is maintained at a lower content scope.
Described slightly wash/fine purifiation foul water tank on also set up oil-water separator 98.Oil-water separator 98 is used for filtering in rinse water
Greasy dirt.
Because thick washing machine structure 3 and fine purifiation mechanism 5 are relatively near apart, and in order to ensure conveying mechanism 2 transport workpiece, thick washing machine
It is difficult to absolute sealing, the rinse water in thick washing machine structure 3 and fine purifiation mechanism 5 can be mutually winged between structure 3 and fine purifiation mechanism 5
String, leads to slightly wash water yield inequality in filtration cycle 91 and fine purifiation filtration cycle 92.Operator take and quarter check each filtration cycle
Whether interior rinse water overflows or not enough, and for effectively solving the problems referred to above, this utility model is in fine purifiation filtration cycle 92 He
Slightly wash setting string water circulation between filtration cycle 91.
String water circulation include being arranged on fine purifiation clear water tanks 924 and slightly wash between intermediate water tank 912 slightly wash compensation mechanism with
And setting slightly clean fine purifiation compensation mechanism between water tank 914 and fine purifiation intermediate water tank 922, referring to Figure 12-13.
Described compensation mechanism of slightly washing includes being connected to fine purifiation clear water tanks 924 and slightly washes and slightly wash compensation between water returning disk 911
Pipe and slightly wash string water-circulating pump in water returning disk 911 for being evacuated to the water in fine purifiation clear water tanks 924 slightly to wash;
Described fine purifiation compensation mechanism includes being connected to the fine purifiation compensation slightly cleaning between water tank 914 and fine purifiation water returning disk 921
Manage and be evacuated to the fine purifiation string water-circulating pump in fine purifiation water returning disk 921 for slightly cleaning the water in water tank 914.
Described slightly cleaning in water tank 914 and fine purifiation clear water tanks 924 is equipped with for water level in monitoring case body and controls slightly
Wash the liquid level inspection that string water-circulating pump or fine purifiation string water-circulating pump run.
When water level monitor in fine purifiation clear water tanks detects in case water level and is less than setting value, control fine purifiation string water-circulating pump
Running, by slightly clean water tank in water be evacuated in fine purifiation water returning disk, the compensation water in fine purifiation water returning disk through first filter and
Second enters fine purifiation clear water tanks after filtering, when in fine purifiation clear water tanks, rinse water liquid level is higher than setting value, fine purifiation string water
Circulating pump decommissions.
Described conveying mechanism 2 includes transmission assembly 21 and some work piece positionings being disposed on transmission assembly 21
Tool 22, referring to Figure 14-15.
Described workpiece positioning clamp 22 includes the base 221 fixing with transmission assembly 21 and is rotatably arranged on base 221
On rotational positioning seat;The contact 224 that on described rotational positioning seat, setting is coordinated with switch module 24.
Base 221 upper side offers jack, the outer circumferential side setting rolling bearing of jack;Rotational positioning seat bottom center position
Install the latch with jack cooperation.Base 221 and rotational positioning seat are connected by above-mentioned connected structure, can achieve and separate to join
Close ultrasonic cleaning agency 4.
The locating clip 223 that described rotational positioning seat includes rotate gear 222 and is located at rotate gear 222 upper side.Work
Part passes through locating clip 223 to be fixed, and rotates with rotational positioning seat.
Described rotary drive assembly 23 is arranged on rear side of conveying mechanism 2, and rotary drive assembly 23 includes and rotate gear 222
Engage and drive the driving gear that it rotates.
The workpiece direction being fixed on workpiece positioning clamp 22 is random, when it is delivered on each washing station, needs logical
Cross rotary drive assembly 23 and positioning seat rotation is rotated, be adjusted with the direction to workpiece.
Described contact 224 is arranged on the outer circumferential side of rotate gear 222 downside, during rotate gear 222 rotates, when
Contact 224 turns to switch module 24 position, contact 224 touch switch assembly 24, so that rotary drive assembly 23 is stopped operating, existing
Accurately being automatically positioned of real workpiece.
As shown in figs. 16-17, described switch module 24 is arranged on front side of conveying mechanism 2, switch module 24 include by front extremely
The touch panel 241 that sets gradually afterwards, horizontal conductive assembly, driven by horizontal conductive assembly horizontal extension inductive component and with sense
Answer the proximity switch 242 of assembly cooperation;Described horizontal conductive assembly front end is fixed on rear side of touch panel 241, rear end and inductive component
It is fixedly connected.
Described switch module 24 also includes the fixed seat 243 for fixing horizontal conductive assembly, and touch panel 241 rear end side and
It is provided with the back-moving spring 244 of level between fixed seat 243.
Described horizontal conductive assembly includes the sleeve 245 being installed in fixed seat 243, the guide rod being located in sleeve 245
246, described guide rod 246 two ends connect touch panel 241 and inductive component respectively.
Described horizontal conductive assembly is provided with two groups, and the rearward end of two guide rods 246 passes through portable plate 247 with inductive component even
Connect.
Described inductive component includes examining post 248, the inspection block 249 located at inspection post 248 rear end and fairlead 240;Described inspection
Block 249 is located in fairlead 240 and slides, and proximity switch 242 is arranged on fairlead 240 side wall, its glide direction with inspection block 249
It is mutually perpendicular to.
When contact 224 turns to switch module 24 position, it extrudes touch panel 241 backward, and touch panel 241 passes through horizontal conductive group
Part conducts, and drives inspection block 249 sliding in fairlead 240, when inspection block 249 slides into immediately below proximity switch 242, close
Switch 242 control rotary drive assembly 23 stops operating.
When switch module 24 position is left in contact 224, back-moving spring 244 drives switch module 24 to reset, rotation driving group
Part 23 normal operation.
The described touch panel 241 front end left and right sides is provided with the inclined-plane being slidably matched with contact 224, and that is, touch panel 241 front end becomes point
Horn shape.Inclined-plane setting can effectively prevent rotational positioning seat in rotating contact 224 and touch panel 241 mutually stuck it is ensured that contact
The touch panel of extruding backward 241 of 224 smooth.
Described transmission assembly 21 includes the spaced drive sprocket in left and right 211 and driven sprocket 212 and around being located at master
Driving-chain 213 between movable sprocket 211 and driven sprocket 212, described workpiece positioning clamp 22 is fixedly connected on driving-chain 213
On.
Claims (10)
1. a kind of workpiece purging system it is characterised in that:It includes frame (1), is installed in frame (1) above and is used for conveying workpieces
Conveying mechanism (2) and along conveying mechanism (2) conveying direction lay successively thick washing machine structure (3), ultrasonic cleaning agency
(4), fine purifiation mechanism (5), cut water dispenser structure (6), drying mechanism (7), cooling body (8).
2. workpiece purging system according to claim 1 it is characterised in that:Described thick washing machine structure (3) is included for driving
The rotary drive assembly (23) that workpiece rotates and rotary drive assembly (23) corresponding matching control the pinpoint switches set of workpiece
Part (24), outer surface of workpiece is carried out with the outer hydro-peening assembly A of hydro-peening and each hole position carries out the interior hydro-peening assembly of hydro-peening to workpiece
A;
Described interior hydro-peening assembly A includes slightly washing mounting seat (31), band is used force wash mounting seat (31) upper and lower displacement slightly wash driving group
Part (32) and some groups are installed in slightly washes mounting seat (31) bottom surface and the hole position to workpiece carries out that substep cleans slightly washes shower nozzle
(33).
3. workpiece purging system according to claim 2 it is characterised in that:Described outer hydro-peening assembly A is included located at workpiece
The horizontal spray pipe (34) of upside and the vertical spray pipe (35) located at workpiece side;Described horizontal spray pipe (34) and vertical
The upper some hydro-peening holes (36) towards workpiece of equal interval setting of spray pipe (35).
4. workpiece purging system according to claim 1 it is characterised in that:Described ultrasonic cleaning agency (4) includes setting
Put the ultrasonic water tank (41) of conveying mechanism (2) side, the lifting claw (42) for the upper workpiece of gripping conveyor structure (2) and
Drive the horizontal drive assembly (43) of lifting claw (42) displacement between conveying mechanism (2) and ultrasonic water tank (41).
5. workpiece purging system according to claim 1 it is characterised in that:Described water dispenser structure (6) of cutting is included for driving
The rotary drive assembly (23) that workpiece rotates and rotary drive assembly (23) corresponding matching control the pinpoint switches set of workpiece
Part (24), the circumscribed water assembly that outer surface of workpiece is blown and the inscribe water assembly that each hole position is blown to workpiece;
Described inscribe water assembly includes cutting water mounting seat (61), drives that cuts water mounting seat (61) upper and lower displacement to cut water-driven assembly
(62) and some groups be installed in and cut water mounting seat (61) bottom surface and the hole position to workpiece carries out what substep was blown and cuts sprinkler head
(63).
6. workpiece purging system according to claim 1 it is characterised in that:Described drying mechanism (7) includes being arranged on work
Heating mantles (71) directly over part and the drying drive component (72) driving heating mantles (71) upper and lower displacement;Described heating mantles
(71) Infrared Heating circle (73) is equipped with medial wall.
7. workpiece purging system according to claim 1 it is characterised in that:Described cooling body (8) includes being arranged on work
Blowing assembly (81) on the upside of part and be arranged on the air draught assembly (82) on the downside of workpiece.
8. workpiece purging system according to claim 1 it is characterised in that:It also includes water circulating filter purification mechanism
(9) filtration cycle (91) that what, described water circulating filter purification mechanism (9) included being connected with thick washing machine structure (3) slightly wash and with essence
The fine purifiation filtration cycle (92) that washing machine structure (5) is connected;
Described slightly wash filtration cycle (91) include be sequentially communicated slightly wash water returning disk (911), slightly wash foul water tank (913) and slightly wash
Clear water tanks (914);Described slightly wash water returning disk (911) and slightly wash and between foul water tank (913), be provided with the first filter (94), described thick
Wash foul water tank (913) and slightly clean and be provided with the second filter (95) between water tank (914), described slightly clean water tank (914) with thick
Washing machine structure (3) outlet be connected, and slightly clean be provided with the 3rd filter between water tank (914) and thick washing machine structure (3) outlet
(96);Described water returning disk (911) of slightly washing is located at immediately below thick washing machine structure (3) outlet;
Fine purifiation water returning disk (921), fine purifiation foul water tank (923) and fine purifiation that described fine purifiation filtration cycle (92) inclusion is sequentially communicated
Clear water tanks (924);It is provided with the first filter (94), described essence between described fine purifiation water returning disk (921) and fine purifiation foul water tank (923)
Wash and between foul water tank (923) and fine purifiation clear water tanks (924), be provided with the second filter (95), fine purifiation clear water tanks (924) and poacher
Structure (5) outlet is connected, and is provided with the 3rd filter (96) between fine purifiation clear water tanks (924) and fine purifiation mechanism (5) outlet;Essence
Wash water returning disk (921) to be located at immediately below fine purifiation mechanism (5) outlet.
9. workpiece purging system according to claim 8 it is characterised in that:Described fine purifiation filtration cycle (92) and slightly washed
It is additionally provided with string water circulation between filter circulation (91);
String water circulation include being arranged on fine purifiation clear water tanks (924) and slightly wash between water returning disk (911) slightly wash compensation mechanism and
The fine purifiation compensation mechanism between water tank (914) and fine purifiation water returning disk (921) is slightly cleaned in setting.
10. the workpiece purging system according to claim 1-9 any one it is characterised in that:Described conveying mechanism (2) bag
Include transmission assembly (21) and some workpiece positioning clamps (22) being disposed on transmission assembly (21);
Described workpiece positioning clamp (22) includes the base (221) fixing with transmission assembly (21) and is rotatably arranged on base
(221) the rotational positioning seat (222) on;Described rotational positioning seat (222) is upper to arrange set feeler (224).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620901605.2U CN205966603U (en) | 2016-08-18 | 2016-08-18 | Work piece cleaning system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620901605.2U CN205966603U (en) | 2016-08-18 | 2016-08-18 | Work piece cleaning system |
Publications (1)
Publication Number | Publication Date |
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CN205966603U true CN205966603U (en) | 2017-02-22 |
Family
ID=58031910
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201620901605.2U Expired - Fee Related CN205966603U (en) | 2016-08-18 | 2016-08-18 | Work piece cleaning system |
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Country | Link |
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CN (1) | CN205966603U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106076952A (en) * | 2016-08-18 | 2016-11-09 | 福州鸿基自动化设备有限公司 | Workpiece cleaning system |
CN107672136A (en) * | 2017-11-04 | 2018-02-09 | 李督 | A kind of water circulation system of household articles injection-moulding device |
-
2016
- 2016-08-18 CN CN201620901605.2U patent/CN205966603U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106076952A (en) * | 2016-08-18 | 2016-11-09 | 福州鸿基自动化设备有限公司 | Workpiece cleaning system |
CN107672136A (en) * | 2017-11-04 | 2018-02-09 | 李督 | A kind of water circulation system of household articles injection-moulding device |
CN107672136B (en) * | 2017-11-04 | 2019-08-30 | 惠州市明晟精密模具有限公司 | A kind of water circulation system of household items injection-moulding device |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20170222 Termination date: 20190818 |