CN109550762B - System for high-efficient cleaning reagent bottle - Google Patents
System for high-efficient cleaning reagent bottle Download PDFInfo
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- CN109550762B CN109550762B CN201811293198.1A CN201811293198A CN109550762B CN 109550762 B CN109550762 B CN 109550762B CN 201811293198 A CN201811293198 A CN 201811293198A CN 109550762 B CN109550762 B CN 109550762B
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- reagent bottle
- reagent
- cleaning box
- bottle
- temperature
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- 239000003153 chemical reaction reagent Substances 0.000 title claims abstract description 172
- 238000004140 cleaning Methods 0.000 title claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 71
- 239000007921 spray Substances 0.000 claims description 35
- 238000003860 storage Methods 0.000 claims description 14
- 239000000523 sample Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 abstract description 7
- 230000032258 transport Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000004587 chromatography analysis Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000006226 wash reagent Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
- B08B9/32—Rotating conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
- B08B3/126—Cleaning travelling work, e.g. webs, articles on a conveyor in particular moving bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/34—Arrangements of conduits or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/10—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in the open air; in pans or tables in rooms; Drying stacks of loose material on floors which may be covered, e.g. by a roof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/005—Use of ultrasonics or cavitation, e.g. as primary or secondary action
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The application relates to a system for efficiently cleaning a reagent bottle, which is characterized in that: including reagent bottle feed mechanism, normal atmospheric temperature clean box, high temperature washs case, reagent bottle transport mechanism and reagent bottle draining rack, reagent bottle feed mechanism passes through the clean case of frame track transportation normal atmospheric temperature with the triplex reagent bottle, washs reagent bottle inside and outside, then transports the high temperature and washs the case again, carries out the secondary high temperature to reagent bottle inside and washs, is transported to well revolving stage by reagent bottle transport mechanism at last, accomplishes reagent bottle's inside and outside and washs, then inverts the reagent bottle and drips on reagent bottle draining rack. The application has novel structure, high automation degree and clean cleaning.
Description
Technical Field
The application belongs to the field of cleaning devices, and particularly relates to a system for efficiently cleaning a reagent bottle.
Background
The reagent bottle contains chemical reagents, and because of different use grades, such as analytical purity, chemical purity, color purity and the like, especially chromatographic purity, which generally refers to a solvent or a reagent special for chromatography, the light transmittance at low wavelength is better. Chromatographic purity refers to standard reagents used in performing chromatographic analysis, and under chromatographic conditions, only peaks of the specified compound appear, and no impurity peaks appear. Because the reagent requirement level is high, the requirement on cleaning the reagent bottle is higher, and the requirement on the cleaning device is higher.
After detection, the disclosures of the patent documents related to the present application are found as follows:
CN207371990U discloses a bottle cleaning machine, comprising an outer frame structure; the rotating structure is rotatably arranged in the outer frame structure, and the rotating structure and the outer frame structure are matched to form a cleaning cavity; and the cleaning device comprises a distributor and a first spray head arranged on the rotating structure and positioned in the cleaning cavity, the distributor comprises an outer ring structure static relative to the outer frame structure and an inner shaft structure rotatably arranged in the outer ring structure, one end of the outer ring structure protrudes out of the inner shaft structure and is internally provided with an inlet channel for cleaning media, a distribution channel for the cleaning media is arranged in the inner shaft structure, one end of the distribution channel is communicated with the inlet channel, the other end of the distribution channel is communicated with the first spray head through a pipeline, a sealing ring and a sealing groove are arranged in a gap between the inner shaft structure and the outer ring structure, the sealing groove is positioned between the sealing ring and the inlet channel, and protective gas is filled in the sealing groove.
CN207547214U discloses a bottle cleaning machine, including frame, collecting vat, rolling motor, drive chain, drive sprocket, live-rollers, switch board, cylinder, washing frid, cleaning brush, washing lid dish, axis of rotation, turning device, turning gear, turning rack, back machine case, water pump, air pump and air motor, the bottom of frame is provided with the collecting vat, and frame bottom one end is provided with the rolling motor, and the front end of rolling motor is provided with drive sprocket, and one side of live-rollers is provided with drive sprocket, and drive sprocket passes through the chain connection.
CN206954654U discloses a bottle washing machine, comprising a lifting pushing mechanism and a steam conveying mechanism; the lifting pushing mechanism comprises a frame, wherein a lifting table and a conveying mechanism are arranged on the frame, the lifting table is flush with the ground in an initial state and is lifted by the lifting mechanism in the pit, the conveying mechanism comprises a push plate, and the push plate is conveyed by the belt transmission mechanism; the steam conveying mechanism comprises a folding line conveying belt, and the folding line conveying belt is connected with the steam box. According to the bottle washing machine provided by the application, the lifting pushing mechanism is arranged, so that the bottles can be transported in batches, and the labor intensity of manual bottle placing is reduced.
The above patent is greatly different from the content of the present application, and does not affect the new novelty and creativity of the present application.
Disclosure of Invention
In order to overcome the defects of the prior art, the application provides a system and a method for efficiently cleaning reagent bottles, which have high automation degree and are clean.
The application solves the technical problems by adopting the following technical scheme:
the utility model provides a system for high-efficient cleaning reagent bottle, including reagent bottle feed mechanism, normal atmospheric temperature clean box, high temperature washs the case, reagent bottle transport mechanism and reagent bottle draining rack, reagent bottle feed mechanism passes through the frame track transport with trio reagent bottle and to normal atmospheric temperature clean box, wash reagent bottle inside and outside, then transport to high temperature and wash the case again, carry out the secondary high temperature to reagent bottle inside and wash, transport to the well revolving stage by reagent bottle transport mechanism at last, accomplish the inside and the outside washing of reagent bottle, then invert the reagent bottle and drain on reagent bottle draining rack.
Moreover, reagent bottle feed mechanism is including placing platform, transportation track and push forward the cylinder, one side level intercommunication of placing the platform installs a reagent bottle transportation track, transportation track sets up the conveyer belt, set up the railing in transportation track's both sides, one side installation step motor in transportation track, the coaxial impeller of adorning admittedly of output tip end portion of step motor end, the outer fringe equipartition arc reagent bottle draw-in groove of impeller, five draw-in grooves in a week of impeller, a reagent bottle in the transportation track is corresponding to the impeller draw-in groove is coaxial, the impeller changes 3/5 circle at every turn, transportation three reagent bottles to warm cleaning incasement, set up infrared probe on the transportation track.
Moreover, normal atmospheric temperature clean box includes box, reagent bottle rotating basket, spray pipe and basin, the box left and right sides system has into bottleneck and goes out the bottleneck, middle part horizontal hinge dress pivot in the box, the pivot is driven by the motor, coaxial radial installation a pair of octagon rotating plate frame in the pivot, the rotatory basket of eight reagent bottles of equipartition installation between two octagon rotating plate frames, eight reagent bottle rotating basket is according to the shape coaxial round pivot rotation installation of octagon limit in two octagon rotating plate frames inboard in opposite directions, place three reagent bottles in the rotatory basket of reagent bottle, install the spray pipe at box one side wall, the equipartition is three shower nozzle on the spray pipe, the opening part of reagent bottle in the rotatory basket of reagent bottle can be coaxially corresponding to three shower nozzle, the shower nozzle goes out water, set up the basin in the bottom half.
The high-temperature cleaning box comprises a high-temperature cleaning box, a reagent bottle rotating basket and a high-temperature water spray pipe, wherein an inlet bottle mouth and an outlet bottle mouth are formed in the left side and the right side of the high-temperature cleaning box, the high-temperature cleaning box and a box body of the normal-temperature cleaning box share one adjacent side wall, the outlet bottle mouth of the normal-temperature cleaning box is the inlet bottle mouth of the high-temperature cleaning box, a rotating shaft is horizontally hinged in the middle of the high-temperature cleaning box, the rotating shaft and the rotating shaft of the normal-temperature cleaning box are the same and share one power, an octagonal rotating plate frame and eight reagent bottle rotating baskets are also mounted on the rotating shaft, the structure is the same as that of the octagonal rotating plate frame of the normal-temperature cleaning box and the eight reagent bottle rotating baskets, the angles are the same, two parallel high-temperature high-pressure water spray pipes are mounted at the bottom of the high-temperature cleaning box, three spray heads are mounted at intervals on each high-temperature high-pressure water spray pipe, one spray pipe is mounted right below the high-temperature cleaning box, the other spray pipe is mounted on the side wall of the high-temperature cleaning box, and the spray head direction and the horizontal downward angle is 45 degrees.
Moreover, reagent bottle transport mechanism includes export track, transportation track and transfer platform, and the export track is the same with the delivery track structure, and the track both sides set up horizontal railing, installs infrared probe and counter in export track one side, and export track end connection conveyer belt starting end, the level is the same, and the transfer platform is connected to the other end of conveyer belt, and the level is the same.
The reagent bottle draining frame comprises a draining frame, a water storage tank, a draining net and a fence, wherein the water storage tank is obliquely arranged on the draining frame, the draining net is fixedly arranged on the water storage tank, the fence is further arranged on the upper portion of the edge of the water storage tank, and the height of the fence is 3/4 of that of the reagent bottle.
Moreover, the reagent bottle rotating basket comprises a cuboid frame, one side of the cuboid frame is fixed on the opposite inner sides of the two octagonal rotating plate frames, an opening is formed in the upper portion of the cuboid frame, a reagent bottle body is placed in the cuboid frame, a reagent bottle opening extends out of the upper opening of the cuboid frame, and two limit handles are symmetrically and fixedly arranged on the upper surface of the cuboid frame on two sides of the opening of the cuboid frame.
And the water tank is provided with an overflow port, the overflow port is connected with a drain pipe, the water tank is also provided with a circulating water pipe, and the circulating water pipe is connected with the water inlet end of the water spraying pipe.
And a water vapor absorption pad is arranged at the upper part of the high-temperature cleaning box.
The application has the advantages and positive effects that:
1. the system and the method for efficiently cleaning the reagent bottles comprise an automatic reagent bottle feeding mechanism, wherein the feeding comprises a reagent bottle poking wheel, three reagent bottles can be fed at a time according to a preset program, the feeding speed is uniform, the control is simple, the manual work is replaced on a large scale, and the production efficiency is improved.
2. The system and the method for efficiently cleaning the reagent bottle comprise a normal-temperature cleaning box, wherein the normal-temperature cleaning box is internally filled with water, the bottle is cleaned, the soaking tank is soaked after the bottle is filled with water, the outer wall of the reagent bottle is cleaned, the bottle is ensured to be very clean completely, the cleanliness of the reagent bottle is improved, and the grade of the reagent is ensured.
3. The system and the method for efficiently cleaning the reagent bottle comprise the high-temperature cleaning box, the reagent bottle is subjected to secondary high-temperature cleaning, the water temperature in the high-temperature cleaning box can reach 50 ℃, the organic solvent, the refractory impurities and the like in the reagent bottle can be dissolved out, the cleaning cleanliness is further improved, and in addition, hot water is continuously soaked in the bottle for about 10 minutes in the cleaning process, and the bottle can be thoroughly cleaned.
4. The whole operation flow of the system and the method for efficiently cleaning the reagent bottles can be automatically carried out, the uniformity of the whole rhythm is ensured, the integrity of the bottles is ensured, and the yield is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a schematic diagram of a reagent bottle feeding mechanism;
FIG. 3 is a schematic diagram of the cross-sectional structures of a normal temperature purge bin and a high temperature purge bin;
FIG. 4 is a schematic diagram of a normal temperature purge bin;
FIG. 5 is a schematic view of the structure of the high-temperature cleaning tank;
FIG. 6 is a schematic diagram of a spin basket configuration of a reagent bottle;
FIG. 7 is a schematic view of the structure of the draining rack of the reagent bottle.
Detailed Description
The application will now be further described in detail with reference to the following specific examples, which are intended to be illustrative only and not limiting in any way.
The utility model provides a high-efficient system of wasing reagent bottle, this bottle cleaning machine is used for wasing the chemical reagent glass packaging bottle of 4L, including reagent bottle feed mechanism 1, normal atmospheric temperature clean case 2, high temperature washs case 4, reagent bottle transport mechanism 5 and reagent bottle draining frame 6, reagent bottle feed mechanism passes through frame track transportation to normal atmospheric temperature clean case (20-25 ℃) with the triplex reagent bottle, wash reagent bottle inside and outside, then transport to high temperature washs case (50-55 ℃) again, carry out the secondary high temperature to reagent bottle inside and wash, finally transport to the transfer platform by reagent bottle transport mechanism, accomplish the inside and the outside washing of reagent bottle, then invert the reagent bottle and drain on reagent bottle draining frame.
The reagent bottle feeding mechanism comprises a placing table 1-3, a conveying track and a forward pushing cylinder 1-2, wherein the placing table is a platform, a support 1-5 is fixedly arranged at the lower part of the placing table, an upward skirt edge 1-4 is arranged around the placing table to prevent reagent bottles from falling off, one side of the placing table is horizontally communicated with the conveying track for installing the reagent bottles, the conveying track is provided with a conveying belt 1-7, two sides of the conveying track are provided with a railing 1-8, one side of the conveying track is provided with a stepping motor 1-9, the output end part of the stepping motor end is coaxially and fixedly provided with a wave wheel 1-11, the outer edge of the wave wheel is uniformly distributed with arc reagent bottle clamping grooves 1-10, five clamping grooves of one circle of the wave wheel coaxially correspond to one reagent bottle in the conveying track, and the wave wheel rotates 3/5 circles each time to convey three reagent bottles into a warm cleaning box. An infrared probe 1-6 is arranged on the conveying track and is used for detecting whether a reagent bottle exists or not, and if no bottle exists, the whole bottle washing machine is stopped. The transportation track corresponds to a box body inlet opening of the normal-temperature cleaning box.
The normal temperature cleaning box comprises a box body 2-3, a reagent bottle rotating basket 3, a water spraying pipe and a water tank 2-4, wherein an upper cover is arranged at the upper part of the box body, a door is arranged at the lower part of the box body, a bottle inlet opening 1-12 (2-1)) and a bottle outlet opening 2-2 are arranged at the left side and the right side of the box body, a rotating shaft 2-10 is horizontally hinged at the middle part in the box body, the rotating shaft is driven by a motor, a pair of octagonal rotating plate frames 2-11 are coaxially and radially arranged on the rotating shaft, eight reagent bottle rotating baskets are uniformly arranged between the two octagonal rotating plate frames, the eight reagent bottle rotating baskets are coaxially and rotatably arranged on the opposite inner sides of the two octagonal rotating plate frames around the rotating shaft according to the shape of an octagonal edge, and three reagent bottles are placed in the reagent bottle rotating baskets. A spray pipe 2-6 is arranged on one side wall of the box body, three spray heads 2-7 are uniformly distributed on the spray pipe, the three spray heads can coaxially correspond to the opening of a reagent bottle in a reagent bottle rotary basket, water is discharged from the spray heads, and the water just enters the bottle mouth of the reagent bottle to fill the reagent bottle. The bottom of the tank body is provided with a water tank, the octagonal rotating plate frame is correspondingly arranged in the water tank, when the octagonal rotating plate frame rotates, four reagent bottle rotating baskets are just immersed in the water tank, the water tank is provided with overflow ports 2-9, the overflow ports are connected with drain pipes 2-8, redundant water is discharged, the water tank is also provided with circulating water pipes 2-5, and the circulating water pipes are connected with water inlet ends of water spraying pipes. And the ultrasonic generator 2-12 is arranged in the water tank and is used for increasing ultrasonic waves when the reagent bottle is soaked, so that the cleaning efficiency is improved and the cleanliness is improved.
The reagent bottle rotating basket comprises a cuboid frame 3-2, two sides of the cuboid frame are fixed on opposite inner sides of two octagonal rotating plate frames, an opening is formed in the upper portion of the cuboid frame, a reagent bottle body is placed in the cuboid frame, a reagent bottle opening stretches out from the upper opening of the cuboid frame, a reagent bottle is positioned in the cuboid frame on one hand, a nozzle is corresponding on the other hand, and two limiting handles 3-1 are symmetrically and fixedly arranged on the upper surface of the cuboid frame on two sides of the opening of the cuboid frame.
The high-temperature cleaning box comprises a high-temperature cleaning box, a reagent bottle rotating basket and a high-temperature water spray pipe, wherein a bottle inlet opening and a bottle outlet opening 4-1 are formed in the left side and the right side of the high-temperature cleaning box, the high-temperature cleaning box and a box body of the normal-temperature cleaning box share one adjacent side wall, and the bottle outlet opening of the normal-temperature cleaning box is the bottle inlet opening of the high-temperature cleaning box. A rotating shaft 4-2 is horizontally hinged in the middle part in the high-temperature cleaning box, the rotating shaft is the same with the rotating shaft of the normal-temperature cleaning box and shares one power, an octagonal rotating plate frame 4-3 and eight reagent bottle rotating baskets are also arranged on the rotating shaft, the structure is the same as the structure of the octagonal rotating plate frame of the normal-temperature cleaning box and the eight reagent bottle rotating baskets, two parallel high-temperature high-pressure water spray pipes are arranged at the bottom of the high-temperature cleaning box, three spray heads 4-8 (4-5) are arranged at intervals on each high-temperature high-pressure water spray pipe, one high-temperature high-pressure water spray pipe 4-9 is arranged right below the high-temperature cleaning box and used for spraying water to a reagent bottle with the reagent bottle mouth rotating to the lowest part in the forward direction, the inside of the reagent bottle is cleaned, the other high-temperature high-pressure water spray pipe 4-6 is arranged on the side wall of the high-temperature cleaning box, the spray heads 4-5 are arranged at an included angle of 45 DEG with the lower level, and used for spraying water to the reagent bottle outer wall rotating to the position inclined by 135 DEG, and the outer wall is cleaned.
Wherein, one side of the box body of the high-temperature cleaning box is also provided with an observation window 4-4.
Because the water temperature in the high-temperature cleaning box is higher, the evaporation water vapor quantity is larger, and the water vapor absorption pad 4-7, which can be a sponge or other material capable of absorbing water vapor, is arranged on the upper part of the high-temperature cleaning box, so that water is prevented from dripping from the top of the high-temperature cleaning box, and secondary pollution to a reagent bottle is prevented.
The reagent bottle transfer mechanism comprises an outlet track, a conveying track and a transfer table, wherein the outlet track is identical to the conveying track in structure, horizontal rails are arranged on two sides of the track, an infrared probe and a counter are installed on one side of the outlet track and used for detecting whether a bottle passes through and counting, and when the bottle is detected to be motionless for more than 15 minutes, the channel is blocked, and the system is stopped. The counter is used for calculating the cleaning quantity and reporting the cleaning quantity to the host. The end part of the outlet track is connected with the starting end of the conveying belt, the horizontal heights are the same, the other end of the conveying belt is connected with the transfer table, the horizontal heights are the same, the cleaned reagent bottles are automatically transferred onto the transfer table, and transfer and draining are carried out after transfer.
The reagent bottle draining frame comprises a draining frame 6-4, a water storage groove 6-3, a draining net 6-2 and a fence 6-1, wherein the water storage groove is obliquely arranged on the draining frame, the draining net is fixedly arranged on the water storage groove, the fence is further arranged on the upper portion of the edge of the water storage groove for preventing reagent bottles from realizing oblique inversion, the height of the fence is 3/4 of that of the reagent bottles, when in draining, workers take the reagent bottles off from a transfer table, then the reagent bottles are inverted on the draining net of the reagent bottle draining frame, redundant water of the reagent bottles is shunted into the water storage groove, and meanwhile, one end distance is further reserved between the draining net and the bottom of the water storage groove, so that the reagent bottles play a role of ventilation and drying during draining.
The whole system is also provided with a control device 1-1 which can be placed below the reagent bottle feeding mechanism including the placing table or other convenient positions.
The application method of the device is that
The cross section shape of the reagent bottle rotating basket is the same as the shapes of the inlet bottle mouth and the outlet bottle mouth of the box body, and is trapezoid similar to the cross section of the reagent bottle, when one of the reagent bottle rotating baskets rotates to the horizontal position, the cross section of the reagent bottle rotating basket corresponds to the inlet bottle mouth and the outlet bottle mouth of the box body and corresponds to the transportation track, when the pulsator is started, the reagent bottle enters the reagent bottle rotating basket from the transportation track through the inlet bottle mouth, the cleaning procedure is started, after the normal-temperature cleaning box is cleaned for one circle, along with the inlet bottle of the pulsator, the cleaned one basket of reagent bottle is transferred into the corresponding reagent bottle rotating basket in the high-temperature cleaning box from the outlet bottle mouth, high-temperature flushing is started, after flushing is completed, when the reagent bottle rotating basket to the outlet bottle is rotated to the outlet bottle mouth, the reagent bottle is pushed out to the bottle transfer mechanism through the pulsator, and the reagent bottle is transferred away.
Claims (4)
1. A system for efficiently cleaning reagent bottles, characterized by: the reagent bottle cleaning machine comprises a reagent bottle feeding mechanism, a normal temperature cleaning box, a high temperature cleaning box, a reagent bottle transferring mechanism and a reagent bottle draining frame, wherein the reagent bottle feeding mechanism conveys a triplet of reagent bottles to the normal temperature cleaning box through a rack rail, cleans the inside and the outside of the reagent bottles, then conveys the reagent bottles to the high temperature cleaning box, cleans the inside of the reagent bottles at a high temperature for the second time, and finally conveys the reagent bottles to a middle rotating table through the reagent bottle transferring mechanism to clean the inside and the outside of the reagent bottles, and then inverts the reagent bottles on the reagent bottle draining frame for draining;
the reagent bottle feeding mechanism comprises a placing table, a conveying rail and a forward pushing cylinder, wherein one side of the placing table is horizontally communicated with the conveying rail for installing a reagent bottle, the conveying rail is provided with a conveying belt, two sides of the conveying rail are provided with rails, one side of the conveying rail is provided with a stepping motor, the end part of the output end of the stepping motor is coaxially and fixedly provided with a wave wheel, the outer edge of the wave wheel is uniformly provided with arc reagent bottle clamping grooves, five clamping grooves are formed in the periphery of the wave wheel, the wave wheel clamping grooves coaxially correspond to one reagent bottle in the conveying rail, the wave wheel rotates 3/5 times each time, three reagent bottles are conveyed into a warm cleaning box, and an infrared probe is arranged on the conveying rail;
the normal temperature cleaning box comprises a box body, reagent bottle rotating baskets, spray pipes and a water tank, wherein a bottle inlet opening and a bottle outlet opening are formed in the left side and the right side of the box body, a rotating shaft is horizontally hinged in the middle of the box body and driven by a motor, a pair of octagonal rotating plate frames are coaxially and radially arranged on the rotating shaft, eight reagent bottle rotating baskets are uniformly and uniformly arranged between the two octagonal rotating plate frames, the eight reagent bottle rotating baskets are coaxially and rotatably arranged on the opposite inner sides of the two octagonal rotating plate frames around the rotating shaft according to the shape of an octagonal edge, three reagent bottles are placed in the reagent bottle rotating baskets, the spray pipes are arranged on one side wall of the box body, three spray heads are uniformly distributed on the spray pipes and can coaxially correspond to the opening of the reagent bottle in one reagent bottle rotating basket, water is discharged from the spray heads, and the water tank is arranged at the bottom of the box body;
the high-temperature cleaning box comprises a high-temperature cleaning box, a reagent bottle rotating basket and a high-temperature water spray pipe, wherein an inlet bottle mouth and an outlet bottle mouth are formed in the left side and the right side of the high-temperature cleaning box, the high-temperature cleaning box and a box body of the normal-temperature cleaning box share one adjacent side wall, the outlet bottle mouth of the normal-temperature cleaning box is the inlet bottle mouth of the high-temperature cleaning box, a rotating shaft is horizontally hinged in the middle part in the high-temperature cleaning box, the rotating shaft and the rotating shaft of the normal-temperature cleaning box are the same and share one power, an octagonal rotating plate frame and eight reagent bottle rotating baskets are also mounted on the rotating shaft, the structure is the same as that of the octagonal rotating plate frame of the normal-temperature cleaning box and the eight reagent bottle rotating baskets, the angles are the same, two parallel high-temperature high-pressure water spray pipes are mounted at the bottom of the high-temperature cleaning box, three spray pipes are mounted at intervals, one high-temperature high-pressure water spray pipe is mounted under the high-temperature cleaning box, the other spray pipe is mounted on the side wall of the high-temperature cleaning box, and the spray pipe direction and the horizontal downward angle is 45 degrees;
the reagent bottle transfer mechanism comprises an outlet track, a conveying crawler belt and a transfer table, wherein the outlet track is identical to the conveying track in structure, horizontal rails are arranged on two sides of the track, an infrared probe and a counter are installed on one side of the outlet track, the end part of the outlet track is connected with the starting end of a conveying belt, the horizontal heights are identical, the other end of the conveying belt is connected with the transfer table, and the horizontal heights are identical;
the reagent bottle rotating basket comprises a cuboid frame, one side of the cuboid frame is fixed on the opposite inner sides of the two octagonal rotating plate frames, an opening is formed in the upper portion of the cuboid frame, a reagent bottle body is placed in the cuboid frame, a reagent bottle opening extends out of the upper opening of the cuboid frame, and two limit handles are symmetrically and fixedly arranged on the upper surface of the cuboid frame on two sides of the opening of the cuboid frame.
2. The system for efficiently cleaning reagent bottles as claimed in claim 1 wherein: the reagent bottle draining frame comprises a draining frame, a water storage tank, a draining net and a fence, wherein the water storage tank is obliquely arranged on the draining frame, the draining net is fixedly arranged on the water storage tank, the fence is further arranged on the upper portion of the edge of the water storage tank, and the height of the fence is 3/4 of that of the reagent bottle.
3. The system for efficiently cleaning reagent bottles as claimed in claim 1 wherein: the water tank is provided with an overflow port, the overflow port is connected with a drain pipe, the water tank is also provided with a circulating water pipe, and the circulating water pipe is connected with the water inlet end of the water spraying pipe.
4. The system for efficiently cleaning reagent bottles as claimed in claim 1 wherein: the upper part of the high-temperature cleaning box is provided with a water vapor absorption pad.
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| CN201811293198.1A CN109550762B (en) | 2018-11-01 | 2018-11-01 | System for high-efficient cleaning reagent bottle |
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| CN201811293198.1A CN109550762B (en) | 2018-11-01 | 2018-11-01 | System for high-efficient cleaning reagent bottle |
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| CN109550762B true CN109550762B (en) | 2023-10-27 |
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| CN109794481A (en) * | 2019-04-04 | 2019-05-24 | 海盐明盛塑业有限公司 | A kind of portable mouth plastic bottle flushing device |
| CN109926421A (en) * | 2019-04-24 | 2019-06-25 | 江阴市中庆机械有限公司 | A kind of 25 liters of pail pack internal and external cleaners of full automatic high efficiency star structure |
| CN110271818B (en) * | 2019-06-25 | 2020-09-25 | 郑州轻工业学院 | Full-automatic cleaning and conveying system and cleaning and conveying method for injection ampoules |
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| CN114308954B (en) * | 2022-03-03 | 2022-05-27 | 中蔬生物科技(寿光)有限公司 | Tissue culture bottle full-automatic cleaning machine |
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| CN114472412B (en) * | 2022-03-03 | 2023-05-12 | 中蔬生物科技(寿光)有限公司 | Environment-friendly tissue culture bottle automatic cleaning machine |
| CN115165054B (en) * | 2022-06-30 | 2023-05-30 | 哈尔滨体育学院 | Sport nutrition component quantifying device based on physical training of athlete and using method thereof |
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