CN111086468A - Sheet-like wire harness - Google Patents

Sheet-like wire harness Download PDF

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Publication number
CN111086468A
CN111086468A CN201910887828.6A CN201910887828A CN111086468A CN 111086468 A CN111086468 A CN 111086468A CN 201910887828 A CN201910887828 A CN 201910887828A CN 111086468 A CN111086468 A CN 111086468A
Authority
CN
China
Prior art keywords
sheet
wire harness
sheet member
electric wires
bundled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910887828.6A
Other languages
Chinese (zh)
Other versions
CN111086468B (en
Inventor
木须直己
山口敦吉
近藤浩一
竹田准
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Publication of CN111086468A publication Critical patent/CN111086468A/en
Application granted granted Critical
Publication of CN111086468B publication Critical patent/CN111086468B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207—Wire harnesses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01263—Tying, wrapping, binding, lacing, strapping or sheathing harnesses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207—Wire harnesses
    • B60R16/0215—Protecting, fastening and routing means therefor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01254—Flat-harness manufacturing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/02—Single bars, rods, wires, or strips
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0045—Cable-harnesses
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/36—Installations of cables or lines in walls, floors or ceilings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R13/0212—Roof or head liners

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Details Of Indoor Wiring (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Insulated Conductors (AREA)

Abstract

A sheet-like wire harness includes a single sheet-like member and a plurality of electric wires arranged on the sheet-like member. The sheet member is provided only on one side of the plurality of electric wires. The plurality of electric wires are arranged on the sheet member such that a part of each of the electric wires is attached to the sheet member independently of each other without being bundled.

Description

Sheet-like wire harness
Technical Field
The present invention relates to a sheet-like wire harness.
Background
The wire harness of the related art includes a wire harness arranged and held between a pair of sheet portions (see, for example, JP2004-074954 a).
The sheet-like wire harness of the related art requires the cost of two sheet portions. In addition, the sheet-like wire harness of the related art is sometimes too hard to handle. That is, the wire harness between the pair of piece portions has increased rigidity because it is provided in a bundled form by a bundling band or the like. The combination of the pair of pieces further increases the rigidity. For example, when the sheet-like wire harness is installed along the roof, it may be difficult to conform to the curved surface of the roof. Further, it is difficult to fold the sheet-shaped wire harness when packing the sheet-shaped wire harness.
Disclosure of Invention
Exemplary aspects of the present invention provide a sheet-shaped wire harness having reduced cost and reduced stiffness.
According to an exemplary aspect of the present invention, the sheet-like wire harness includes a single sheet-like member, and a plurality of electric wires arranged on the sheet-like member. The sheet member is provided only on one side of the plurality of electric wires. The plurality of electric wires are arranged on the sheet member such that a part of each of the electric wires is attached to the sheet member independently of each other without being bundled.
Drawings
Fig. 1 is a perspective view illustrating an example of a sheet-like wire harness according to an embodiment of the present invention;
fig. 2 is a perspective view illustrating a back side of the sheet-shaped wire harness shown in fig. 1;
FIG. 3 is a schematic cross-sectional view of the sheet wire harness illustrated in FIGS. 1 and 2;
FIG. 4 is an enlarged view of a portion of the periphery of the plurality of wires shown in FIG. 2;
fig. 5 is a perspective view illustrating a folded and unfolded state of the sheet-shaped wire harness illustrated in fig. 1 and 2; and
fig. 6 is a schematic sectional view of a sheet-like wire harness according to a modification of the embodiment.
Detailed Description
Exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the following exemplary embodiments do not limit the scope of the claimed invention.
Fig. 1 is a perspective view illustrating an example of a sheet-shaped wire harness according to an embodiment of the present invention, and fig. 2 is a perspective view illustrating a back side of the sheet-shaped wire harness illustrated in fig. 1. As shown in fig. 1, the sheet-like wire harness 1 is provided, for example, at a narrow portion between a roof head lining R, which is a ceiling portion of a vehicle interior, and a body panel P (see fig. 3 and the like) above the roof head lining R.
The sheet wire harness 1 includes a single sheet member S and a plurality of electric wires W. The sheet member S is made of a flexible foldable insulating sheet. The sheet member S is made of a material that allows an object on one side of the sheet member S to be seen through the sheet member S from the other side. For example, the sheet member S is made of a colored or colorless transparent plastic sheet, or is made of a nonwoven fabric that allows the object to be visually recognized through the fiber gaps. The sheet member S may have a single-layer structure or may include two or more layers.
Further, it is preferable that one sheet member S has at least one function of sound absorption, vibration absorption, heat insulation, and deodorization. That is, the sheet member S may have an air layer inside as in the nonwoven fabric, or may absorb sound and shock through the air layer. Further, the sheet member S may have a heat insulating layer (air layer or heat insulating member) inside, and the heat insulating layer may shield heat. In addition, the sheet member S may be deodorized by containing a deodorant.
The plurality of wires W are wires for supplying power to the auxiliary devices and transmitting signals in the roof portion. The electric wire W is arranged on the sheet member S and attached to the sheet member S. In the embodiment, the electric wire W is attached to the sheet member S by the attachment T. The attachment of the electric wire W is not limited to the attachment using the tape T as long as it can be fixed to the sheet member S, and may be attached to the sheet member S by adhesion, welding, or the like.
Fig. 3 is a schematic sectional view of the sheet-like wire harness 1 illustrated in fig. 1 and 2. As shown in fig. 3, in the embodiment, the sheet member S is provided only on one side of the plurality of electric wires W and is not provided on the other side. Further, in the embodiment, the sheet-like wire harness 1 is provided such that the plurality of electric wires W are on the roof head lining R side and the sheet-like member S is on the vehicle body panel P side.
Fig. 4 is a partially enlarged view of the periphery of the plurality of electric wires W illustrated in fig. 2. In the embodiment, the plurality of electric wires W are attached to the sheet member S in a state where the respective electric wires W form a single electric wire W and are not bundled. That is, as shown in fig. 4, the plurality of electric wires W are attached to the sheet member S in a state of not being converged by tape winding or the like.
As shown in fig. 1 and 2, in the sheet wire harness 1 according to the embodiment, a plurality of electric wires W are wound and bundled at an edge portion (a portion other than a central portion described later) of the sheet member S and in an area outside the sheet member S, thus forming a bundled portion BP. Therefore, the sheet-like wire harness 1 is made difficult to tangle with the plurality of electric wires W at the time of packaging and transportation, and is easily laid in the pillar.
In particular, the sheet wire harness 1 according to the embodiment has a structure having no branch portion in the central portion of the sheet member S (for example, the central region of 90% of the total area of the sheet member S). That is, in the embodiment, the plurality of electric wires W are branched only from the bundling portion BP, and have no branched portion at other portions, so that there is no branched portion at least at the central portion of the sheet member S. Here, when having the branching portion, the plurality of electric wires W in the aggregated state are provided before branching. Even when the collected electric wires W are not bundled by tape winding or the like, the collected electric wires W may be a factor of increasing the rigidity. Therefore, by the configuration in which the central portion of the sheet member S does not have the branch portion as in the embodiment, it is possible to suppress the increase in hardness due to the gathered electric wires W.
Next, an attaching method of the sheet-like wire harness 1 according to the embodiment will be described. Fig. 5 is a perspective view illustrating a state of folding and unfolding of the sheet-like wire harness 1 illustrated in fig. 1 and 2. In fig. 5, illustration of the plurality of wires W and the like is omitted.
As shown in fig. 5, the sheet member S of the sheet wire harness 1 is flexibly foldable (see a in fig. 5). Thus, when packaged and shipped, it will be in a folded state, as indicated by reference letter a in fig. 5.
When the sheet-like wire harness 1 is installed at the roof portion, first, the sheet-like wire harness 1 is sequentially unfolded (rolled out) (see B and C in fig. 5). When the sheet-like wire harness 1 is completely unfolded (see fig. 2), the operator mounts the sheet-like wire harness 1 on the roof head lining R such that the plurality of electric wires W are on the roof head lining R side and the sheet-like member S is on the vehicle body panel P side. Then, the sheet-like wire harness 1 is attached to the vehicle body panel P together with the roof head lining R.
The plurality of electric wires W are tape-wound and bundled at the edge portion of the sheet member S and in the region other than the sheet member S. The binding portion BP is disposed inside the vehicle pillar and connected to the vehicle device on the instrument panel side.
Next, an example of a method of manufacturing the sheet-like wire harness 1 will be described. First, the sheet member S is placed on the wiring board on which the wiring path is drawn. Next, the binding portion BP is placed, for example, at a corner of the sheet member S.
Here, since the sheet member S is configured to allow an object on the other side of the sheet member S to be seen through the sheet member S, the wiring path of the wiring board can be visually recognized. The electric wires W are arranged along a wiring path drawn on the wiring board, and are attached to the sheet member S by a tape T or the like. Thereby, the sheet-like wire harness 1 is manufactured.
According to the sheet-like wire harness 1 of the above-described embodiment, the sheet-like member S is provided only on one side of the plurality of electric wires W. No sheet member is provided on the other side of the plurality of wires W. Therefore, cost reduction can be achieved and hardness is not increased as in the case of using a pair of sheet portions. Further, since the respective electric wires W are separately attached to the sheet member S in a state of a single electric wire W, in other words, the portions of the electric wires W attached to the sheet member S are not bundled, the sheet-shaped wire harness 1 having reduced rigidity and low cost can be provided.
The electric wire W has no branch portion at the central portion of the sheet member S. Therefore, the electric wires W are not gathered together at the central portion of the sheet member S, which would otherwise increase the rigidity due to the gathering together of the electric wires W.
The sheet member S allows the object to be seen through the sheet member S. This makes it possible to arrange the sheet member S on the wiring board or the like on which the wiring path is drawn, so that the sheet-like wire harness 1 in which the electric wires W are accurately arranged on the sheet member S can be easily manufactured.
The plurality of electric wires W are bundled at the edge portion of the sheet member S and in the region other than the sheet member S. Therefore, it is possible to prevent a situation where the plurality of electric wires W are scattered on the sheet member S and tangled at the time of packaging.
The sheet-shaped wire harness 1 is provided between a roof head lining R and a vehicle body panel P, and is arranged such that a plurality of electric wires W are on the roof head lining R side and a sheet-shaped member S is on the vehicle body panel P side. The sheet member S thus serves as a protective member for the electric wire W, which can help eliminate the need for a protective exterior member.
Although the present invention has been described with reference to specific exemplary embodiments, the scope of the present invention is not limited to the above-described exemplary embodiments, and those skilled in the art will appreciate that various changes and modifications can be made therein without departing from the scope of the present invention defined by the appended claims.
For example, the sheet-like wire harness 1 according to the embodiment is preferably attached to, for example, a roof lining R. In this case, the sheet-like wire harness 1 may be attached to the roof head lining R by, for example, a double-sided tape, or may be attached to the roof head lining R by hot melt adhesive or adhesive bonding. Further, the sheet wire harness 1 may be made of a material such as that which enables the sheet member S to be heat-welded and be attached to the roof head lining R by heat welding.
In addition, although the thickness of the sheet member S is not mentioned in the above embodiment, it is preferable that the sheet member S has a certain thickness. Fig. 6 is a schematic sectional view of the sheet-like wire harness 1 according to a modification of the embodiment. As shown in fig. 6, in the sheet-like wire harness 1 according to the modification, the sheet-like member S is formed thick, and the thickness L2 is, for example, more than half of the distance L1 between the roof head lining R and the vehicle body panel P. As a result, the sheet member S is provided to fill the gap between the headliner R and the body panel P, so that the noise suppression effect and the heat insulation effect can be easily obtained.
Further, in the embodiment, the plurality of electric wires W are bundled at the edge portion of the sheet member S and in the area outside the sheet member S. However, it is not limited thereto, and the electric wires may be bundled only at the edge portion of the sheet member S, or may be bundled only in the area outside the sheet member S.
In addition, in the embodiment, the sheet-like wire harness 1 is provided such that the plurality of electric wires W are on the roof head lining R side and the sheet-like member S is on the vehicle body panel P side. However, it is not limited thereto, and the plurality of wires W may be provided on the vehicle body panel P side and the sheet member S may be on the headliner R side. In this case, an opening may be formed in the sheet member S to make a connector connection with a device in the roof portion.

Claims (5)

1. A sheet wire harness, comprising:
a one-piece sheet member; and
a plurality of electric wires arranged on the sheet member,
wherein the sheet member is provided only on one side of the plurality of electric wires, and
wherein the plurality of electric wires are arranged on the sheet member such that a part of each of the plurality of electric wires is attached to the sheet member independently of each other without being bundled.
2. The sheet-like wire harness according to claim 1, wherein the plurality of electric wires have no branch portion at a central portion of the sheet-like member.
3. The sheet wire harness according to claim 1 or 2, wherein the sheet member enables an object on one side of the sheet member to be seen therethrough from the other side of the sheet member.
4. The sheet wire harness according to claim 1 or 2, wherein the plurality of electric wires are bundled at an edge portion of the sheet member or in an area outside the sheet member.
5. The sheet-like wire harness according to claim 1 or 2, wherein the sheet-like wire harness is configured to be provided between a roof lining and a vehicle body panel such that the plurality of wire harnesses are arranged between the sheet-like member and the roof lining, wherein the roof lining forms a roof portion of a vehicle interior, and the vehicle body panel is above the roof lining.
CN201910887828.6A 2018-10-24 2019-09-19 Sheet wire harness Active CN111086468B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2018200108A JP6902008B2 (en) 2018-10-24 2018-10-24 Harness with seat
JP2018-200108 2018-10-24

Publications (2)

Publication Number Publication Date
CN111086468A true CN111086468A (en) 2020-05-01
CN111086468B CN111086468B (en) 2023-06-06

Family

ID=70328127

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910887828.6A Active CN111086468B (en) 2018-10-24 2019-09-19 Sheet wire harness

Country Status (3)

Country Link
US (1) US11007954B2 (en)
JP (1) JP6902008B2 (en)
CN (1) CN111086468B (en)

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Also Published As

Publication number Publication date
CN111086468B (en) 2023-06-06
US11007954B2 (en) 2021-05-18
US20200130613A1 (en) 2020-04-30
JP6902008B2 (en) 2021-07-14
JP2020068119A (en) 2020-04-30

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