Automatic packing box sorting device of production line
Technical Field
The invention belongs to the technical field of automation equipment, and particularly relates to an automatic packaging box sorting device for a production line.
Background
With the progress of the state of technology, mechanical automation and artificial intelligence are increasingly applied to every field in production and life.
With the rapid development of the internet and logistics industry, the efficiency requirements of production, packaging and transportation of products are higher and higher.
On the automated production line of workshop or on the commodity circulation packing production line, by the product of packing into the case, need sort the packing box of multiple specification to different conveying system, need overturn to the top surface on the production line with the express delivery list or the production inspection list that post the waybill number in addition.
At present, the manual sorting or overturning is carried out, workers are required to be beside a production line all the time, the production line is not stopped, the workers cannot leave, the labor intensity is high, the labor property is single, the automation degree is low, and the detection efficiency is low.
Disclosure of Invention
The invention provides an automatic packaging box sorting device for a production line, which realizes the sorting and overturning of packaging boxes with various specifications, so that the packaging boxes with different specifications are sorted to different conveying systems for the next process operation; simultaneously also make the freight note number of pasting or production inspection list up, make things convenient for scanning equipment discernment scanning, the liberation labour, degree of automation is high, and detection efficiency is high, satisfies modern automated production and logistics industry's high efficiency requirement.
In order to achieve the purpose, the invention adopts the technical scheme that: an automatic packaging box sorting device for a production line comprises a first support, a second support, a first support plate, an L-shaped frame, a driving mechanism, a driven shaft, a base block, an adjusting frame group, a pressure plate, a raking mechanism and a conveying system, wherein one end of the first support plate is fixedly connected with the upper end of the first support plate, the other end is fixedly connected with the upper end of the second bracket, the lower end of the first supporting plate is provided with a guide rail in parallel, the L-shaped frame is formed by welding a horizontal frame and a vertical frame, the upper arm surface of the horizontal frame is provided with a sliding block, the sliding block is connected with the guide rail in a sliding way, the middle part of the horizontal frame is provided with a bearing sleeve I, the upper end of the vertical frame is provided with a bearing sleeve II, the driving mechanism is connected with the horizontal frame, the driven shaft is connected with the bearing sleeve through the rolling bearing, the end part of the driven shaft is fixedly provided with a connecting block, the base block is fixedly provided with a telescopic shaft, and the telescopic shaft is connected with the connecting block in a sliding manner; the conveying system is arranged below the base block;
the adjusting frame group comprises a transverse frame, two vertical frames and locking blocks, wherein the transverse frame is symmetrically provided with a first T-shaped groove and a second T-shaped groove, a bolt penetrates through the base block and is screwed into the locking block in the first T-shaped groove, so that the transverse frame is tightly connected with the base block, the bolt penetrates through the vertical frames and is screwed into the locking block in the second T-shaped groove, so that the vertical frames are tightly connected with the transverse frame, and the vertical frames are provided with guide holes and central holes;
a central rod is arranged in the center of the pressure plate, guide rods are symmetrically arranged on two sides of the pressure plate and are in sliding connection with the guide holes, the central rod is in sliding connection with the central hole, a locking nut is screwed on the end part of the central rod, a pressure spring is sleeved on the central rod, one end of the pressure spring is in contact with the vertical frame, and the other end of the pressure spring is in contact with the pressure plate;
the back of the cross frame at the lower end is provided with a bottom support shovel, the back of the cross frame at the upper end is provided with an upper frame plate, the middle part of the upper frame plate is provided with a notch, and the notch is provided with a hinge seat;
the raking mechanism is composed of a cylinder, a rocker arm and a rake, the end part of a cylinder body of the cylinder is hinged to a base block, the end part of a piston rod of the cylinder is hinged to one end of the rocker arm, the middle part of the rocker arm is hinged to a hinge base, and the rake (902) is fixedly connected with the end part of the rocker arm.
Preferably, the middle part of the first support is provided with a second support plate, the second support plate is fixedly provided with a first servo motor, and an output shaft of the first servo motor is provided with a first chain wheel.
Preferably, two groups of stand columns are arranged at the upper end of the first support plate, a first baffle is arranged between the stand columns on one side, a fourth baffle is arranged between the stand columns on the other side, a second baffle is arranged on the outer side of one group of stand columns, and a third baffle is arranged on the outer side of the other group of stand columns.
Preferably, be equipped with the drive roll between the baffle two, and the drive roll rotates through belt seat bearing and baffle two to be connected, is equipped with sprocket two on the drive roll, and sprocket one and sprocket two pass through the chain to be connected, be equipped with passive roller between the baffle three, and passive roller rotates through belt seat bearing and baffle three to be connected, the tensioning is equipped with the conveyer belt between drive roll and the passive roller, four upper ends parallel and level of conveyer belt and baffle.
Preferably, a photoelectric sensor is arranged on the side wall of the vertical frame.
Preferably, the driving mechanism comprises a second servo motor, a speed reducer, a first connecting rod, a telescopic connecting rod, a second connecting rod, a first rotating shaft, a third connecting rod and a second rotating shaft, the second servo motor is connected with the speed reducer, the speed reducer is fixedly connected with the bottom of the horizontal frame, one end of the first connecting rod is connected with an output shaft of the speed reducer through coaxial rotation of a key, the other end of the first connecting rod is hinged to one end of the telescopic connecting rod, the other end of the telescopic connecting rod is hinged to one end of the second connecting rod, the other end of the second connecting rod is connected with one end of the rotating shaft through coaxial rotation of the key, the first rotating shaft is connected with a first bearing sleeve through a rolling bearing, the other end of the first rotating shaft is connected with one end of the third connecting rod through coaxial rotation of the key, the other end of the third connecting rod is hinged to the second rotating shaft, a third bearing sleeve is arranged on the base block, and the second rotating shaft is connected with the third bearing sleeve through the rolling bearing.
Preferably, the telescopic connecting rod consists of a first joint bearing, a second joint bearing and a hexagonal rod, a right-handed threaded hole is formed in the first joint bearing, a left-handed threaded hole is formed in the second joint bearing, a right-handed screw rod is arranged at one end of the hexagonal rod, a left-handed screw rod is arranged on the other side of the hexagonal rod, the right-handed screw rod is screwed into the right-handed threaded hole and locked by a nut, and the left-handed screw rod is screwed into the left-handed threaded hole and locked by a nut.
Preferably, the base block is provided with an electromagnetic valve, and the electromagnetic valve is connected with the air cylinder through an air pipe.
The beneficial effect of adopting above technical scheme is:
1. the automatic packaging box sorting device for the production line comprises a plurality of packaging boxes, wherein the packaging boxes are pasted with a transport order number or a production inspection order and slide into a conveying belt, an output shaft of a servo motor I drives a chain wheel I to rotate, the chain wheel I drives a driving roller to rotate through a chain driving chain wheel II, the driving roller drives the conveying belt to move between the driving roller and a driven roller, the packaging boxes with products on the conveying belt are conveyed forwards, when a photoelectric sensor on the side wall of a vertical frame detects a box body with the products, the servo motor I is controlled to decelerate and stop at the moment, the packaging boxes with the products stop at the side surface of a pressure plate, meanwhile, the servo motor II rotates, the output shaft of a speed reducer drives a connecting rod I to rotate clockwise, the connecting rod I drives the connecting rod II to move anticlockwise to a horizontal state around the axis of a rotating shaft I through a telescopic connecting rod, and the other end of the connecting rod II is coaxially and rotatably connected with one end of the rotating shaft through a key, the other end of the first rotating shaft is coaxially and rotatably connected with one end of the third connecting rod through a key, so that the first rotating shaft is driven by the second connecting rod to rotate for 90 degrees in the first bearing sleeve, and the first rotating shaft drives the third connecting rod to move anticlockwise to a vertical state from a horizontal state around the axis of the first rotating shaft; meanwhile, the base block drives the adjusting frame group, the pressing disc and the rake mechanism to move to the topmost end along with the connecting rod III, in the process that the connecting rod III moves anticlockwise to 45 degrees from a horizontal state around the axis of the first rotating shaft, the telescopic shaft moves outwards from the connecting block fixedly connected with the end part of the driven shaft in the process that the connecting rod III moves anticlockwise to a vertical state from 45 degrees around the axis of the first rotating shaft, in the process, the connecting block drives the driven shaft to rotate 90 degrees clockwise in the bearing sleeve II, in the process that the connecting rod III moves anticlockwise to the vertical state from 45 degrees around the axis of the first rotating shaft, the telescopic shaft moves outwards from the connecting block fixedly connected with the end part of the driven shaft, the base block drives the adjusting frame group, the pressing disc and the rake mechanism to stay close to a packing box of a conveying belt product along with the connecting rod III, firstly, a bottom support shovel is gradually inserted into the bottom of a packaging box filled with a product, the edge of the packaging box filled with the product is shoveled by the bottom support shovel, the edge approaches to a pressure plate, until a connecting rod III moves to a vertical state, at the moment, a base block drives an adjusting frame group, the pressure plate and a raking mechanism move to the topmost end along with the connecting rod III, the bottom support shovel is in a horizontal state, the packaging box filled with the product presses the pressure plate inwards, the pressure plate moves towards an electromagnetic valve under the guiding action of a guide hole on a guide rod, the pressure plate further compresses a pressure spring, the central rod passes through a central hole to move towards the electromagnetic valve to trigger the electromagnetic valve, then a piston rod of a cylinder in the raking mechanism extends out, a driving rocker arm rotates anticlockwise around a hinged seat, a rake connected with the end of the rocker arm grasps the outer side of the upper end of the packaging box filled with the, so that the packing box with the product is firmly fixed.
Then, the servo motor II rotates to enable the output shaft of the speed reducer to drive the connecting rod I to continue to rotate clockwise, the connecting rod I drives the connecting rod II to move clockwise from a horizontal state to a vertical state around the axis of the rotating shaft I through the telescopic connecting rod, the other end of the connecting rod II is coaxially and rotatably connected with one end of the rotating shaft, and the other end of the rotating shaft is coaxially and rotatably connected with one end of the connecting rod III through a key, so that the rotating shaft I is driven by the connecting rod II to rotate clockwise by 90 degrees in the bearing sleeve I, and the rotating shaft I drives the connecting rod III to move clockwise from the vertical state to the horizontal state around the axis of the rotating shaft I; meanwhile, the base block drives the adjusting frame group, the pressure plate, the raking mechanism and the firmly fixed packing box to move to the bottommost end along with the connecting rod III, in the process that the connecting rod III moves clockwise to 45 degrees from a vertical state around the axis of the rotating shaft I, the telescopic shaft moves towards the inside of the connecting block fixedly connected with the end part of the driven shaft, so that the bottom support shovel crosses the edge of the baffle plate IV, in the process that the connecting rod III moves clockwise to a horizontal state from 45 degrees around the axis of the rotating shaft I, the telescopic shaft moves outwards from the inside of the connecting block fixedly connected with the end part of the driven shaft, in the process, the connecting block drives the driven shaft to rotate 90 degrees anticlockwise in the bearing sleeve II, the base block drives the adjusting frame group, the pressure plate, the raking mechanism and the firmly fixed packing box to move to the bottommost end along with the connecting rod III, then a piston rod of an air cylinder in the raking mechanism contracts to drive the rocker arm to rotate clockwise around the hinge seat, make with rocking arm end connection's rake cancel the effect of snatching the knot to the packing box that is equipped with the product, then the packing box that is equipped with the product falls into conveying system, install many sorting devices on a letter sorting conveying line, realized the letter sorting and the upset of the packing box of multiple specification for the packing box of different specifications is sorted different conveying system and is carried out process operation on next step, the liberation labour, degree of automation is high, detection efficiency is high, satisfy the high efficiency requirement of modern automated production and logistics industry.
In addition, the side surface of the packaging box filled with the product is turned over to the upper surface in the sorting process, so that the waybill number or the production inspection sheet stuck to the side surface faces upwards, and the packaging box is convenient for a scanning device to identify and scan.
The adjusting frame group comprises two transverse frames, two vertical frames and locking blocks, wherein the transverse frames are symmetrically provided with a first T-shaped groove and a second T-shaped groove, the transverse frames penetrate through the base block and are screwed into the locking blocks in the first T-shaped groove through bolts, so that the transverse frames are tightly connected with the base block, and the vertical frames penetrate through the vertical frames and are screwed into the locking blocks in the second T-shaped groove through bolts, so that the vertical frames are tightly connected with the transverse frames; the adjustment of the connecting position of the transverse frame and the base block is realized by adjusting the position of the locking block in the first T-shaped groove; the adjustment of the connecting position of the vertical frame and the transverse frame is realized by adjusting the position of the locking block in the T-shaped groove II; finally, the position of the pressure plate connected with the vertical frame is adjusted in the conveying direction of the conveying belt; in addition be equipped with guiding hole and centre bore on the perpendicular frame, the pressure disk center is equipped with well core rod, and pressure disk bilateral symmetry is equipped with the guide bar, guide bar and guiding hole sliding connection, well core rod and centre bore sliding connection, the core rod tip is twisted and is equipped with lock nut, and the cover is equipped with the pressure spring on the well core rod, and pressure spring one end and perpendicular frame contact, the stability of pressure disk further compression pressure spring drive well core rod and solenoid valve contact have been guaranteed to the other one end and pressure disk contact.
2. The utility model discloses a sorting machine, including a support plate, a horizontal stand, a guide rail, a slider, a driven shaft, a base block, an adjusting frame group, a pressure disk and a rake mechanism, wherein, the horizontal stand is provided with a slide block, and the slide block is connected with the guide rail in a sliding manner, the horizontal stand is provided with a horizontal stand and a vertical stand in a welding manner, the horizontal stand is provided with a slide block on the upper arm surface, and the slide block is connected with the guide rail in a sliding manner, so that the sorting machine can adapt to different sorting conveying systems, also can adapt to sorting packaging boxes with different sizes, and is convenient and reliable.
The upper end of the first supporting plate is provided with two groups of stand columns, a first baffle is arranged between the stand columns on one side, and a fourth baffle is arranged between the stand columns on the other side, so that the motion limit of the conveying belt is guaranteed, the distance from the pressing disc is fixed when a packing box filled with products stops on the side face of the pressing disc, the front end of the bottom support shovel is guaranteed to be just inserted into the bottom edge of the packing box filled with the products, the situation that the distance from the pressing disc is small when the packing box filled with the products stops on the side face of the pressing disc, the front end of the bottom support shovel is inserted into the side face of the packing box filled with the products, and the packing box filled with the products is damaged is avoided; the problem that the mechanical efficiency is low due to the fact that the front end of the bottom support shovel has a free stroke before being inserted into the edge of the bottom of the packing box filled with the product because the packing box filled with the product is far away from the pressure plate when the packing box is stopped on the side face of the pressure plate is also avoided; the outer sides of one group of stand columns are provided with a second baffle plate, and the outer sides of the other group of stand columns are provided with a third baffle plate, so that the stable installation of the driving roller and the driven roller is ensured.
And the side wall of the vertical frame is provided with a photoelectric sensor, the box body filled with the product is detected to be conveyed to the L-shaped frame by the conveying belt, and the stop of the first servo motor is controlled.
3. The driving mechanism comprises a servo motor II, a speed reducer, a connecting rod I, a telescopic connecting rod, a connecting rod II, a rotating shaft I, a connecting rod III and a rotating shaft II, the servo motor II is connected with the speed reducer, the speed reducer is fixedly connected with the bottom of the horizontal frame, one end of the connecting rod I is connected with an output shaft of the speed reducer through coaxial rotation of a key, the other end of the connecting rod I is hinged to one end of the telescopic connecting rod, the other end of the telescopic connecting rod is hinged to one end of the connecting rod II, the other end of the connecting rod II is connected with one end of the rotating shaft through coaxial rotation of the key, the rotating shaft I is connected with a bearing sleeve I through a rolling bearing, the other end of the rotating shaft I is connected with one end of the connecting rod III through coaxial rotation of the key, the other end of the connecting rod III is hinged to the rotating shaft II, the bearing sleeve III is arranged on the base block, and the rotating shaft II is connected with the bearing sleeve tee through the rolling bearing.
Through the structural connection relation, the servo motor II drives the connecting rod I to rotate clockwise through the output shaft of the speed reducer, the connecting rod I drives the connecting rod II to move anticlockwise to the horizontal state from the vertical state around the axis of the rotating shaft I through the telescopic connecting rod, the rotating shaft I is driven by the connecting rod II to rotate 90 degrees in the bearing sleeve I, and the rotating shaft I drives the connecting rod III to move anticlockwise to the vertical state from the horizontal state around the axis of the rotating shaft I; meanwhile, the base block drives the adjusting frame set, the pressure plate and the rake mechanism to move to the topmost end along with the connecting rod III, the connecting block drives the driven shaft to rotate 90 degrees clockwise in the bearing sleeve II, and when the base block drives the adjusting frame set, the pressure plate and the rake mechanism to move to the topmost end along with the connecting rod III, under the extrusion of the bearing and the pressure spring of the bottom support shovel on the packaging box through the pressure plate and the grabbing and buckling effect of the rake, the packaging box filled with products is firmly fixed.
The servo motor II rotates to enable the output shaft of the speed reducer to drive the connecting rod I to continue to rotate clockwise, the connecting rod I drives the connecting rod II to move clockwise from a horizontal state to a vertical state around the axis of the rotating shaft I through the telescopic connecting rod, the other end of the connecting rod II is coaxially and rotatably connected with one end of the rotating shaft, and the other end of the rotating shaft is coaxially and rotatably connected with one end of the connecting rod III through a key, so that the rotating shaft I is driven by the connecting rod II to rotate clockwise by 90 degrees in the bearing sleeve I, and the rotating shaft I drives the connecting rod III to move clockwise from the vertical state to the horizontal state around the axis of the rotating shaft I; meanwhile, the base block drives the adjusting frame set, the pressure plate, the raking mechanism and the firmly fixed packaging box to move to the bottommost end along with the connecting rod III, then a piston rod of a cylinder in the raking mechanism contracts to drive the rocker arm to rotate clockwise around the hinged seat, so that a rake connected with the end of the rocker arm cancels the buckling effect on the packaging box filled with products, then the packaging box filled with the products falls into a conveying system, and the combined motion structure of the driving mechanism and the driven shaft is a first core innovation point of the application.
The telescopic connecting rod consists of a first joint bearing, a second joint bearing and a hexagonal rod, a right-handed threaded hole is arranged in the first joint bearing, a left-handed threaded hole is arranged in the second joint bearing, a right-handed screw rod is arranged at one end of the hexagonal rod, the other side is provided with a left-handed screw which is screwed into the right-handed threaded hole and is locked by a nut, the left-handed screw is screwed into the left-handed threaded hole and is locked by the nut, the adjustment of the depth of the left-handed screw rod screwed into the left-handed threaded hole and the adjustment of the depth of the right-handed screw rod screwed into the right-handed threaded hole are realized by rotating the hexagonal rod, the change of the size of the telescopic connecting rod is realized, and then the installation and debugging are realized by combining the angle adjustment of the fixed installation of the connecting rod II and the connecting rod III with the rotating shaft I respectively, when the pressure plate moves to the top end along with the connecting rod III, the axis of the central rod on the pressure plate is vertical to the side face of the box body filled with products, and the installation and debugging are facilitated.
4. The back of the cross frame at the lower end is provided with a bottom support shovel, the back of the cross frame at the upper end is provided with an upper frame plate, the middle part of the upper frame plate is provided with a notch, and the notch is provided with a hinge seat; the mechanism is got to the harrow comprises cylinder, rocking arm and rake, the cylinder body tip and the basic block of cylinder are articulated, the tailpiece of the piston rod portion of cylinder is articulated with rocking arm one end, and the rocking arm middle part is articulated with articulated seat, and rake and rocking arm tip fastening connection, through the lower support of collet shovel, the pressure spring passes through the pressure disk to the extrusion of packing box and under the effect of grabbing of rake for the packing box that is equipped with the product is firmly fixed, consequently goes up the frame plate, reaches notch on the frame plate and articulated seat, the combination of rake mechanism is got and is used, for the second core innovation point of this application.
Drawings
FIG. 1 is a first schematic view of the automatic package box sorting device of the production line;
FIG. 2 is a second schematic view of the automatic package box sorting device of the production line;
FIG. 3 is an assembly view of the L-shaped frame, the driving mechanism, the driven shaft, the base block, the adjusting frame set, the pressure plate and the raking mechanism;
FIG. 4 is an enlarged view of a portion of FIG. 3 at position A;
FIG. 5 is a schematic view of a cross-frame configuration;
FIG. 6 is a schematic view of a vertical frame structure;
FIG. 7 is a schematic view of the locking block structure;
wherein:
1. a first bracket; 2. a second bracket; 3. a first support plate; 4. an L-shaped frame; 5. a drive mechanism; 6. a driven shaft; 7. a base block; 8. adjusting the frame set; 9. a platen; 9-1, raking mechanism; 9-2, a conveying system;
10. a second support plate; 11. a first servo motor; 11-1, a first chain wheel; 12. a drive roll; 12-1 and a second chain wheel; 13. a driven roller; 14. a conveyor belt;
30. a column; 31. a first baffle plate; 32. a second baffle plate; 33. a baffle III; 34. a guide rail; 35. a baffle plate IV;
40. a slider; 41. a horizontal frame; 41-1, and a first bearing sleeve; 42. a vertical frame; 42-1 and a second bearing sleeve; 43. a photosensor;
50. a servo motor II; 51. a speed reducer; 52. a first connecting rod; 53. a telescopic connecting rod; 53-1, a joint bearing I; 53-2, a joint bearing II; 53-3, hexagonal rod; 53-4, a right-handed screw; 53-5, left-handed screw; 54. a second connecting rod; 55. a first rotating shaft; 56. a third connecting rod; 57. a second rotating shaft;
60. connecting blocks;
70. a third bearing sleeve; 71. a telescopic shaft; 72. an electromagnetic valve;
80. a cross frame; 80-1 and a first T-shaped groove; 80-2 and a T-shaped groove II; 80-3, a bottom support shovel; 80-4, an upper frame plate; 80-40 parts of notch; 80-41 parts of a hinge seat; 81. erecting; 81-1, a guide hole; 81-2, a central hole; 82. a locking block;
90. a center pole; 90-1, locking a nut; 90-2, pressure spring; 91. a guide bar;
900. a cylinder; 901. a rocker arm; 902. a rake.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for a purpose of helping those skilled in the art to more fully, accurately and deeply understand the concept and technical solution of the present invention and to facilitate its implementation.
As shown in fig. 1 to 7, the invention is an automatic packaging box sorting device for a production line, which realizes the sorting and turning of packaging boxes with various specifications, so that the packaging boxes with different specifications are sorted to different conveying systems for the next process operation; simultaneously also make the freight note number of pasting or production inspection list up, make things convenient for scanning equipment discernment scanning, the liberation labour, degree of automation is high, and detection efficiency is high, satisfies modern automated production and logistics industry's high efficiency requirement.
Specifically, as shown in fig. 1 to 7, the device comprises a first support 1, a second support 2, a first support plate 3, an "L" -shaped frame 4, a driving mechanism 5, a driven shaft 6, a base block 7, an adjusting frame group 8, a pressure plate 9, a raking mechanism 9-1 and a conveying system 9-2, wherein one end of the first support plate 3 is fixedly connected with the upper end of the first support 1, the other end of the first support plate is fixedly connected with the upper end of the second support 2, a guide rail 34 is arranged at the lower end of the first support plate 3 in parallel, the "L" -shaped frame 4 is formed by welding a horizontal frame 41 and a vertical frame 42, a sliding block 40 is arranged on the upper arm surface of the horizontal frame 41, the sliding block 40 is slidably connected with the guide rail 34, a first bearing sleeve 41-1 is arranged in the middle of the horizontal frame 41, a second bearing sleeve 42-1 is arranged at the upper end of the vertical frame 42, the driving mechanism 5 is connected with the horizontal frame 41, the driven shaft 6 is connected with the second bearing sleeve 42-1 through a rolling bearing, the end part of the driven shaft 6 is fixedly provided with a connecting block 60, the base block 7 is fixedly provided with a telescopic shaft 71, and the telescopic shaft 71 is connected with the connecting block 60 in a sliding manner; the conveying system 9-2 is arranged below the base block 7.
As shown in fig. 1, 2, 3 and 4, the adjusting bracket group 8 is composed of two transverse brackets 80, two vertical brackets 81 and two locking blocks 82, the transverse brackets 80 are provided with a "T" shaped groove one 80-1 and a "T" shaped groove two 80-2, as shown in fig. 5, the transverse brackets 80 are symmetrically provided with a "T" shaped groove one 80-1 and a "T" shaped groove two 80-2, the transverse brackets 80 are tightly connected with the base block 7 by bolts penetrating through the base block 7 and being screwed into the locking blocks 82 shown in fig. 7 in the "T" shaped groove one 80-1, the vertical brackets 81 are tightly connected with the transverse brackets 80 by bolts penetrating through the vertical brackets 81 and being screwed into the locking blocks 82 shown in fig. 7 in the "T" shaped groove two 80-2, as shown in fig. 6, the vertical brackets 81 are provided with guide holes 81-1 and central holes 81-2;
as shown in fig. 5, a central rod 90 is arranged in the center of the pressure plate 9, guide rods 91 are symmetrically arranged on two sides of the pressure plate 9, the guide rods 91 are slidably connected with guide holes 81-1, the central rod 90 is slidably connected with a central hole 81-2, a locking nut 90-1 is screwed on the end portion of the central rod 90, a pressure spring 90-2 is sleeved on the central rod 90, one end of the pressure spring 90-2 is in contact with the vertical frame 81, and the other end of the pressure spring is in contact with the pressure plate 9.
As shown in fig. 1, 2, 3, 4 and 5, a bottom support shovel 80-3 is arranged on the back of the cross frame 80 at the lower end, an upper frame plate 80-4 is arranged on the back of the cross frame 80 at the upper end, a notch 80-40 is arranged in the middle of the upper frame plate 80-4, and a hinge seat 80-41 is arranged on the notch 80-40.
As shown in fig. 1, 2, 3, 4 and 5, the raking mechanism 9-1 comprises a cylinder 900, a rocker 901 and a rake 902, wherein the end of the cylinder 900 is hinged to the base block 7, the end of the piston rod of the cylinder 900 is hinged to one end of the rocker 901, the middle of the rocker 901 is hinged to the hinge base 80-41, and the rake 902 is fixedly connected to the end of the rocker 901.
As shown in fig. 1 and 2, a support plate two 10 is arranged in the middle of the support frame one 1, a servo motor one 11 is fixedly arranged on the support plate two 10, and a chain wheel one 11-1 is arranged on an output shaft of the servo motor one 11.
As shown in fig. 1 and 2, two sets of upright posts 30 are disposed at the upper end of the first support plate 3, a first baffle 31 is disposed between the upright posts 30 on one side, a fourth baffle 35 is disposed between the upright posts 30 on the other side, a second baffle 32 is disposed outside one set of upright posts 30, and a third baffle 33 is disposed outside the other set of upright posts 30.
As shown in fig. 1 and 2, a driving roller 12 is arranged between the second baffle plates 32, the driving roller 12 is rotatably connected with the second baffle plates 32 through a belt seat bearing, a second chain wheel 12-1 is arranged on the driving roller 12, the first chain wheel 11-1 is connected with the second chain wheel 12-1 through a chain, a driven roller 13 is arranged between the third baffle plates 33, the driven roller 13 is rotatably connected with the third baffle plates 33 through a belt seat bearing, a conveying belt 14 is arranged between the driving roller (12) and the driven roller 13 in a tensioning mode, and the conveying belt 14 is flush with the upper ends of the fourth baffle plates 35.
As shown in fig. 2 and 3, a photoelectric sensor 43 is disposed on a sidewall of the vertical frame 42.
As shown in fig. 1, 2, 3 and 4, the driving mechanism 5 is composed of a second servo motor 50, a speed reducer 51, a first connecting rod 52, a telescopic connecting rod 53, a second connecting rod 54, a first rotating shaft 55, a third connecting rod 56 and a second rotating shaft 57, the second servo motor 50 is connected with the speed reducer 51, the speed reducer 51 is fixedly connected with the bottom of the horizontal frame 41, one end of the first connecting rod 52 is coaxially and rotatably connected with an output shaft of the speed reducer 51 through a key, the other end of the first connecting rod 52 is hinged with one end of the telescopic connecting rod 53, the other end of the telescopic connecting rod 53 is hinged with one end of the second connecting rod 54, the other end of the second connecting rod 54 is coaxially and rotatably connected with one end of the first rotating shaft 55 through a key, the first rotating shaft 55 is connected with the first bearing sleeve 41-1 through a rolling bearing, the other end of the first rotating shaft 55 is coaxially and rotatably connected with one end of the third connecting rod 56 through a key, the other end of the third connecting rod 56 is hinged with the second rotating shaft 57, the third bearing sleeve 70 is arranged on the base block 7, and the second rotating shaft 57 is connected with the third bearing sleeve 70 through a rolling bearing.
As shown in fig. 3, the telescopic link 53 is composed of a first joint bearing 53-1, a second joint bearing 53-2 and a hexagonal rod 53-3, a right-handed threaded hole is formed in the first joint bearing 53-1, a left-handed threaded hole is formed in the second joint bearing 53-2, a right-handed threaded rod 53-4 is arranged at one end of the hexagonal rod 53-3, a left-handed threaded rod 53-5 is arranged at the other side of the hexagonal rod, the right-handed threaded rod 53-4 is screwed into the right-handed threaded hole and locked by a nut, and the left-handed threaded rod 53-5 is screwed into the left-handed threaded hole and locked by a nut.
As shown in fig. 3 and 4, the base block 7 is provided with an electromagnetic valve 72, and the electromagnetic valve 72 is connected to the cylinder 900 through an air pipe.
The following specific working modes are illustrated by specific examples:
example 1:
the automatic packaging box sorting device for the production line comprises a plurality of packaging boxes adhered with a note number or a production inspection note slide onto a conveying belt 14, an output shaft of a servo motor I11 drives a chain wheel I11-1 to rotate, the chain wheel I11-1 drives a driving roller 12 to rotate through a chain driving chain wheel II 12-1, the driving roller 12 drives the conveying belt 14 to move between the driving roller 12 and a driven roller 13, the packaging boxes with products on the conveying belt 14 are conveyed forwards, when a photoelectric sensor 43 on the side wall of a vertical frame 42 detects a box body with the products, the servo motor I11 is controlled to decelerate and stop at the moment, the packaging boxes with the products stop at the side surface of a pressure plate 9, meanwhile, a servo motor II 50 rotates, the output shaft of a speed reducer 51 drives a connecting rod I52 to rotate clockwise, the connecting rod I52 drives a connecting rod II 54 to move anticlockwise around the axis of a rotating shaft I55 from a vertical state to a horizontal state through a telescopic connecting rod 53, because the other end of the second connecting rod 54 is coaxially and rotatably connected with one end of the first rotating shaft 55 through a key, and the other end of the first rotating shaft 55 is coaxially and rotatably connected with one end of the third connecting rod 56 through a key, the first rotating shaft 55 is driven by the second connecting rod 54 to rotate 90 degrees in the first bearing sleeve 41-1, and the first rotating shaft 55 drives the third connecting rod 56 to move anticlockwise to a vertical state from a horizontal state around the axis of the first rotating shaft 55; meanwhile, the base block 7 drives the adjusting bracket group 9, the pressure plate 9 and the raking mechanism 9-1 to move to the topmost end along with the connecting rod III 56, in the process that the connecting rod III 56 moves anticlockwise to 45 degrees from the horizontal state around the axis of the rotating shaft I55, the telescopic shaft 71 moves towards the connecting block 60 fixedly connected with the end part of the driven shaft 6, in the process that the connecting rod III 56 moves anticlockwise to the vertical state from 45 degrees around the axis of the rotating shaft I55, the telescopic shaft 71 moves outwards from the connecting block 60 fixedly connected with the end part of the driven shaft 6, in the process, the connecting block 60 drives the driven shaft 6 to rotate 90 degrees clockwise in the bearing sleeve II 42-1, in the process that the connecting rod III 56 moves anticlockwise to the vertical state from 45 degrees around the axis of the rotating shaft I55, the telescopic shaft 71 moves outwards from the connecting block 60 fixedly connected with the end part of the driven shaft 6, and the base block 7 drives the adjusting bracket group 8, The pressure plate 9 and the raking mechanism 9-1 approach to the packing box with the product on the conveying belt 14 along with the third connecting rod 56, firstly, the bottom support shovel 80-3 is gradually inserted into the bottom of the packing box with the product, so that the packing box with the product is shoveled by the bottom support shovel 80-3 and approaches to the pressure plate 9 along with the third connecting rod 56 until the third connecting rod 56 moves to the vertical state, at the moment, the base block 7 drives the adjusting frame group 8, the pressure plate 9 and the raking mechanism 9-1 to move to the top end along with the third connecting rod 56, the bottom support shovel 80-3 is in the horizontal state, the packing box with the product presses the pressure plate 9 inwards, the pressure plate 9 moves towards the electromagnetic valve 72 under the guiding action of the guiding hole 81-1 on the guiding rod 91, the pressure plate 9 further compresses the pressure spring 90-2, and the central rod 90 passes through the central hole 81-2 to move towards the electromagnetic valve 72 to trigger the electromagnetic valve 72, then the piston rod of the cylinder 900 in the raking mechanism 9-1 extends out to drive the rocker 901 to rotate anticlockwise around the hinge seat 80-4, the rake 902 connected with the end of the rocker 901 grasps the outer side of the upper end of the packing box filled with products, and at the moment, under the supporting of the bottom shovel 80-3, the pressure spring 90-2 extrudes the packing box through the pressure plate 9 and the grasping action of the rake 902, the packing box filled with products is firmly fixed.
Then, the servo motor II 50 rotates, so that the output shaft of the speed reducer 51 drives the connecting rod I52 to continuously rotate clockwise, the connecting rod I52 drives the connecting rod II 54 to rotate clockwise around the axis of the rotating shaft I55 from a horizontal state to a vertical state through the telescopic connecting rod 53, as the other end of the connecting rod II 54 is coaxially and rotatably connected with one end of the rotating shaft I55 through a key, and the other end of the rotating shaft I55 is coaxially and rotatably connected with one end of the connecting rod III 56 through a key, the rotating shaft I55 is driven by the connecting rod II 54 to rotate clockwise 90 degrees in the bearing sleeve I41-1, and the rotating shaft I55 drives the connecting rod III 56 to rotate clockwise around the axis of the rotating shaft I55 from the vertical state to the horizontal state; meanwhile, the base block 7 drives the adjusting frame group 8, the pressure plate 9, the raking mechanism 9-1 and the packing box which is firmly fixed to move to the bottommost end along with the third connecting rod 56, in the process, the telescopic shaft 71 moves towards the inside of the connecting block 60 which is tightly connected with the end part of the driven shaft 6 in the process that the third connecting rod 56 moves clockwise to 45 degrees from the vertical state around the axis of the first rotating shaft 55, the bottom support shovel 80-3 is enabled to cross the edge of the fourth baffle 35, in the process that the third connecting rod 56 moves clockwise to the horizontal state from 45 degrees around the axis of the first rotating shaft 55, the telescopic shaft 71 moves outwards from the inside of the connecting block 60 which is tightly connected with the end part of the driven shaft 6, in the process, the connecting block 60 drives the driven shaft 6 to rotate 90 degrees anticlockwise in the second bearing sleeve 42-1, the base block 7 drives the adjusting frame group 8, the pressure plate 9, the raking mechanism 9-1 and the packing box which is firmly fixed to move to the bottommost end along with the third connecting rod 56, then the piston rod of the cylinder 900 in the raking mechanism 9-1 contracts to drive the rocker 901 to rotate clockwise around the hinge seat 80-4, so that the rakes 902 connected with the end of the rocker 901 cancel the buckling action on the packing boxes filled with products, then the packing boxes filled with the products fall into the conveying system 9-2, a plurality of sorting devices are arranged on one sorting conveying line, the sorting and overturning of the packing boxes with various specifications are realized, the packing boxes with different specifications are sorted to different conveying systems for process operation, the labor force is liberated, the automation degree is high, the detection efficiency is high, and the high-efficiency requirements of modern automatic production and logistics industry are met.
In addition, the side surface of the packaging box filled with the product is turned over to the upper surface in the sorting process, so that the waybill number or the production inspection sheet stuck to the side surface faces upwards, and the packaging box is convenient for a scanning device to identify and scan.
The adjusting frame group 8 consists of a transverse frame 80, a vertical frame 81 and locking blocks 82, wherein the number of the transverse frame 80 is two, the transverse frame 80 is symmetrically provided with a T-shaped groove I80-1 and a T-shaped groove II 80-2, a bolt penetrates through the base block 7 and is screwed into the locking block 82 in the T-shaped groove I80-1, so that the transverse frame 80 is tightly connected with the base block 7, and a bolt penetrates through the vertical frame 81 and is screwed into the locking block 82 in the T-shaped groove II 80-2, so that the vertical frame 81 is tightly connected with the transverse frame 80; the connecting position of the cross frame 80 and the base block 7 is adjusted by adjusting the position of the locking block 82 in the first T-shaped groove 80-1; the adjustment of the connecting position of the vertical frame 81 and the transverse frame 80 is realized by adjusting the position of the locking block 82 in the second T-shaped groove 80-2; finally, the position adjustment of the platen 9 connected with the vertical frame 81 in the conveying direction of the conveying belt 14 is realized; in addition, a guide hole 81-1 and a central hole 81-2 are formed in the vertical frame 81, a central rod 90 is arranged in the center of the pressure plate 9, guide rods 91 are symmetrically arranged on two sides of the pressure plate 9, the guide rods 91 are slidably connected with the guide hole 81-1, the central rod 90 is slidably connected with the central hole 81-2, a locking nut 90-1 is screwed at the end of the central rod 90, a pressure spring 90-2 is sleeved on the central rod 90, one end of the pressure spring 90-2 is in contact with the vertical frame 81, the other end of the pressure spring is in contact with the pressure plate 9, and the stability that the pressure plate 9 further compresses the pressure spring 90-2 to drive the central rod 90 to be in contact with the electromagnetic valve 72 is guaranteed.
Example 2:
on the basis of embodiment 1, the lower end of the first supporting plate 3 is provided with a guide rail 34 in parallel, the L-shaped frame 4 is formed by welding a horizontal frame 41 and a vertical frame 42, the upper arm face of the horizontal frame 41 is provided with a sliding block 40, and the sliding block 40 is in sliding connection with the guide rail 34, so that the position adjustment of the driving mechanism 5, the driven shaft 6, the base block 7, the adjusting frame group 9, the pressing plate 9 and the raking mechanism 9-1 connected with the L-shaped frame 4 in the conveying direction of the conveying belt 14 is realized, the sorting and conveying device can adapt to different sorting and conveying systems 9-2, can also adapt to sorting of packaging boxes with different sizes, and is convenient and reliable.
The upper end of the first supporting plate 3 is provided with two groups of upright posts 30, a first baffle 31 is arranged between the upright posts 30 on one side, and a fourth baffle 35 is arranged between the upright posts 30 on the other side, so that the motion limit of the conveying belt 14 is ensured, the distance from the pressure plate 9 is fixed when the packing box filled with products stops on the side surface of the pressure plate 9, the front end of the bottom support shovel 80-3 is ensured to be just inserted to the bottom edge of the packing box filled with products, the phenomenon that the distance from the pressure plate 9 is small when the packing box filled with products stops on the side surface of the pressure plate 9, the front end of the bottom support shovel 80-3 is inserted to the side surface of the packing box filled with products, and the packing box filled with products is damaged is avoided; the problem that the mechanical efficiency is low due to the fact that the front end of the bottom support shovel 80-3 has a free stroke before being inserted into the bottom edge of the packing box with the product because the packing box with the product is far away from the pressure plate 9 when the packing box with the product stops on the side face of the pressure plate is also avoided; the second baffle 32 is arranged on the outer side of one group of upright columns 30, and the third baffle 33 is arranged on the outer side of the other group of upright columns 30, so that the stable installation of the driving roller 12 and the driven roller 13 is ensured.
And a photoelectric sensor 43 is arranged on the side wall of the vertical frame 42, detects that the box body filled with the product is conveyed to the L-shaped frame 4 by the conveying belt 14, and controls the stop of the servo motor I11.
Example 3:
on the basis of embodiment 1, the driving mechanism 5 comprises a second servo motor 50, a speed reducer 51, a first connecting rod 52, a telescopic connecting rod 53, a second connecting rod 54, a first rotating shaft 55, a third connecting rod 56 and a second rotating shaft 57, the second servo motor 50 is connected with the speed reducer 51, the speed reducer 51 is fixedly connected with the bottom of the horizontal frame 41, one end of the first connecting rod 52 is coaxially and rotatably connected with an output shaft of the speed reducer 51 through a key, the other end of the first connecting rod 52 is hinged with one end of the telescopic connecting rod 53, the other end of the telescopic connecting rod 53 is hinged with one end of the second connecting rod 54, the other end of the second connecting rod 54 is coaxially and rotatably connected with one end of the first rotating shaft 55 through a key, the first rotating shaft 55 is connected with a first bearing sleeve 41-1 through a rolling bearing, the other end of the first rotating shaft 55 is coaxially and rotatably connected with one end of the third connecting rod 56 through a key, the other end of the third connecting rod 56 is hinged with the second rotating shaft 57, a third bearing sleeve 70 is arranged on the base block 7, and the second rotating shaft 57 is connected with the third bearing sleeve 70 through a rolling bearing.
Through the structural connection relation, the servo motor II 50 drives the connecting rod I52 to rotate clockwise through the output shaft of the speed reducer 51, the connecting rod I52 drives the connecting rod II 54 to move anticlockwise to the horizontal state from the vertical state around the axis of the rotating shaft I55 through the telescopic connecting rod 53, the rotating shaft I55 is driven by the connecting rod II 54 to rotate 90 degrees in the bearing sleeve I41-1, and the rotating shaft I55 drives the connecting rod III 56 to move anticlockwise to the vertical state from the horizontal state around the axis of the rotating shaft I55; meanwhile, the base block 7 drives the adjusting frame group 8, the pressure plate 9 and the raking mechanism 9-1 to move to the topmost end along with the third connecting rod 56, the connecting block 60 drives the driven shaft 6 to rotate 90 degrees clockwise in the second bearing sleeve 42-1, and when the base block 7 drives the adjusting frame group 8, the pressure plate 9 and the raking mechanism 9-1 to move to the topmost end along with the third connecting rod 56, the packing box filled with products is firmly fixed under the supporting of the bottom support shovel 80-3, the pressing of the pressure spring 90-2 on the packing box through the pressure plate 9 and the grabbing action of the rakes 902.
The servo motor II 50 rotates, so that the output shaft of the speed reducer 51 drives the connecting rod I52 to continuously rotate clockwise, the connecting rod I52 drives the connecting rod II 54 to rotate clockwise around the axis of the rotating shaft I55 from a horizontal state to a vertical state through the telescopic connecting rod 53, the other end of the connecting rod II 54 is coaxially and rotatably connected with one end of the rotating shaft I55 through a key, and the other end of the rotating shaft I55 is coaxially and rotatably connected with one end of the connecting rod III 56 through a key, so that the rotating shaft I55 is driven by the connecting rod II 54 to rotate clockwise 90 degrees in the bearing sleeve I41-1, and the rotating shaft I55 drives the connecting rod III 56 to rotate clockwise around the axis of the rotating shaft I55 from the vertical state to the horizontal state; meanwhile, the base block 7 drives the adjusting frame group 8, the pressure plate 9, the raking mechanism 9-1 and the packing box which is firmly fixed to move to the bottommost end along with the third connecting rod 56, then a piston rod of a cylinder 900 in the raking mechanism 9-1 contracts, the rocker arm 901 is driven to rotate clockwise around the hinge seat 80-4, so that the rake 902 connected with the end of the rocker arm 901 cancels the buckling effect on the packing box with products, then the packing box with the products falls into the conveying system 9-2, and the combined motion structure of the driving mechanism 5 and the driven shaft 6 is the first core innovation point of the application.
The telescopic connecting rod 53 consists of a first joint bearing 53-1, a second joint bearing 53-2 and a hexagonal rod 53-3, a right-handed threaded hole is formed in the first joint bearing 53-1, a left-handed threaded hole is formed in the second joint bearing 53-2, a right-handed screw 53-4 is arranged at one end of the hexagonal rod 53-3, a left-handed screw 53-5 is arranged at the other side of the hexagonal rod, the right-handed screw 53-4 is screwed into the right-handed threaded hole and locked by a nut, the left-handed screw 53-5 is screwed into the left-handed threaded hole and locked by the nut, the depth of the left-handed screw 53-5 screwed into the left-handed threaded hole and the depth of the right-handed screw 53-4 screwed into the right-handed threaded hole are adjusted by rotating the hexagonal rod 53-3, the size of the telescopic connecting rod 53 is changed, and the angle adjustment of the second connecting rod 54 and the third connecting rod 56 which are respectively fixedly installed with the first rotating shaft 55 is combined, for installation and debugging, when the pressure plate 9 moves to the topmost end along with the third connecting rod 56, the axis of the central rod 90 on the pressure plate 9 is perpendicular to the side face of the box body filled with products, and installation and debugging are facilitated.
Example 4:
on the basis of embodiment 1, the back of a transverse frame 80 at the lower end is provided with a bottom support shovel 80-3, the back of a transverse frame 80 at the upper end is provided with an upper frame plate 80-4, the middle part of the upper frame plate 80-4 is provided with a notch 80-40, and the notch 80-40 is provided with a hinge seat 80-41; the raking mechanism 9-1 comprises a cylinder 900, a rocker 901 and a rake 902, the end of the cylinder body of the cylinder 900 is hinged to the base block 7, the end of a piston rod of the cylinder 900 is hinged to one end of the rocker 901, the middle of the rocker 901 is hinged to a hinge seat 80-41, the rake 902 is fixedly connected with the end of the rocker 901, and a packing box filled with products is firmly fixed by the extrusion of a lower support of a bottom support shovel 80-3 and a pressure spring 90-2 on the packing box through a pressure plate 9 and the grabbing action of the rake 902, so that the upper frame plate 80-4, a notch 80-40 on the upper frame plate 80-4, the hinge seat 80-41 and the raking mechanism 9-1 are combined for use, and the raking mechanism is the second core innovation point of the application.
The present invention has been described in connection with the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments described above, but is intended to cover various insubstantial modifications of the invention based on the principles and technical solutions of the invention; the present invention is not limited to the above embodiments, and can be modified in various ways.