CN111082196A

CN111082196A - Assembling equipment of circulator

Info

Publication number: CN111082196A
Application number: CN202010011276.5A
Authority: CN
Inventors: 陈松青; 刘洪�; 陈明
Original assignee: Shenzhen Keruida Automation Equipment Co ltd
Current assignee: Shenzhen Keruida Automation Equipment Co ltd
Priority date: 2020-01-06
Filing date: 2020-01-06
Publication date: 2020-04-28

Abstract

The invention provides an assembling device of a circulator, which comprises nine rotary disc material pipe feeding mechanisms, assembly line jigs and one to sixteen stations, wherein the assembly line jigs move on each station during working, and the one to sixteen stations are respectively provided with assembling mechanisms of each accessory, so that the assembly of a product is completed. The invention has the beneficial effects that: the assembling equipment can assemble the circulator, has high production efficiency, can ensure the quality of the circulator product, and meets the requirements of users.

Description

Assembling equipment of circulator

Technical Field

The invention relates to the technical field of electromechanical equipment, in particular to assembling equipment of a circulator.

Background

The circulator is a multi-port device which transmits incident waves entering any port of the circulator into the next port according to the direction sequence determined by the static bias magnetic field.

The existing circulator manufacturing equipment has low production efficiency, can not ensure the quality of circulator products and can not meet the requirements of users.

Disclosure of Invention

The invention provides an assembling device of a circulator, which comprises a rotary plate material pipe feeding mechanism, an assembly line jig and stations from one to sixteen, wherein the assembly line jig moves on each station during working, the station I is provided with a cavity assembly feeding mechanism of the circulator, the cavity assembly feeding mechanism is used for placing a PIN inserted shell into the assembly line jig, and a product positioned in the assembly line jig is a semi-finished product; the second station is provided with the first rotary disc material pipe feeding mechanism, and the first rotary disc material pipe feeding mechanism is used for placing the annular PIN needle into the cavity of the assembly line jig and assembling the annular PIN needle on the semi-finished product; the third station is provided with the second rotary disc material pipe feeding mechanism, and the second rotary disc material pipe feeding mechanism is used for placing the silver-plated magnet into the cavity of the assembly line jig and assembling the silver-plated magnet on a semi-finished product; the station four is provided with the third rotary disc material pipe feeding mechanism, and the third rotary disc material pipe feeding mechanism is used for placing the first magnetic pole piece into the cavity of the assembly line jig and assembling the first magnetic pole piece on the semi-finished product; the fifth station is provided with a component assembling mechanism, the component assembling mechanism is used for assembling the central conductor and the ferrite into a combined component, and the combined component is assembled on the semi-finished product in the cavity of the assembly line jig; the station six is provided with the fourth rotary disc material pipe feeding mechanism, and the fourth rotary disc material pipe feeding mechanism is used for placing the second magnetic pole piece into the cavity of the assembly line jig and assembling the second magnetic pole piece on the semi-finished product; the station seven is provided with the fifth rotary disc material pipe feeding mechanism, and the fifth rotary disc material pipe feeding mechanism is used for placing a third magnetic pole piece into the cavity of the assembly line jig and assembling the third magnetic pole piece onto a semi-finished product; the station eight is provided with the sixth rotary disc material pipe feeding mechanism, and the sixth rotary disc material pipe feeding mechanism is used for placing the grounding piece into the cavity of the assembly line jig and assembling the grounding piece onto the semi-finished product; the ninth station is a reserved operation station; the seventh rotary plate material pipe feeding mechanism is arranged at the station ten and used for placing samarium-cobalt magnets into the cavity of the assembly line jig and assembling the samarium-cobalt magnets on a semi-finished product; the eighth rotary disc material pipe feeding mechanism is arranged at the eleventh station and is used for placing the first compensating piece into the cavity of the assembly line jig and assembling the first compensating piece onto the semi-finished product; the station twelve is provided with the ninth rotary disc material pipe feeding mechanism, and the ninth rotary disc material pipe feeding mechanism is used for placing the second compensating sheet into the cavity of the assembly line jig and assembling the second compensating sheet on the semi-finished product; the station thirteen is provided with a threaded cover assembling mechanism, and the threaded cover assembling mechanism is used for placing a threaded cover into the cavity of the assembly line jig and assembling the threaded cover on the semi-finished product; the working station fourteen is provided with a gland sub-assembly mechanism, and the gland sub-assembly mechanism is used for pressing and combining a buckle cover on the semi-finished product; the station fifteen is provided with a CCD detection module which is used for detecting semi-finished products; a needle pressing assembling mechanism is arranged at the sixteenth station and is used for pressing down the PIN needle of the semi-finished product to process the semi-finished product into a finished product; the assembling equipment further comprises a last station, wherein a blanking mechanism is arranged at the last station and collects finished products.

As a further improvement of the invention, the CCD detection module (15) detects whether the three PIN needles of the semi-finished product are inserted into the three holes of the central conductor.

The invention has the beneficial effects that: the assembling equipment can assemble the circulator, has high production efficiency, can ensure the quality of the circulator product, and meets the requirements of users.

Drawings

FIG. 1 is a schematic view of the construction of the assembly apparatus of the present invention;

FIG. 2 is a schematic perspective view of the assembly apparatus of the present invention;

FIG. 3 is a schematic structural diagram of a material pipe feeding mechanism of a rotary disc;

FIG. 4 is a schematic view of another angle of the rotary plate material pipe feeding mechanism;

FIG. 5 is a top view of the carousel feed tube loading mechanism;

FIG. 6 is a schematic perspective view of a threaded cap assembly mechanism;

FIG. 7 is a side view of the threaded cap assembly mechanism;

FIG. 8 is a schematic view of a take-out stand configuration of a threaded cap assembly mechanism;

figure 9 is a schematic perspective view of the gland sub-assembly mechanism;

figure 10 is a side view of the gland sub-assembly mechanism;

figure 11 is a top view of the gland sub-assembly mechanism;

FIG. 12 is a perspective view of the tucking blade assembly mechanism;

FIG. 13 is a side view of the tucker assembly mechanism.

Detailed Description

As shown in fig. 1 and 2, the invention discloses an assembling device of a circulator, which is particularly suitable for producing a circulator of a communication filter.

The assembling equipment can meet the requirements of automatic assembling, automatic detection, automatic code spraying and laser marking of the circulator. The assembly line of the assembly equipment adopts a reflux-shaped assembly line jig, has multiple stations and flexible adjustment, and automatically completes the assembly, inspection, detection, code spraying or laser marking of the circulator and finished output.

The assembling apparatus of the present invention includes: the production line jig comprises an assembly line jig and stations I to sixteen, wherein the station I is provided with a cavity component feeding mechanism 1 of a circulator, the cavity component feeding mechanism 1 is used for stacking and feeding trays of the inserted PIN needle shell jig, a three-axis manipulator takes the materials and puts the materials into the assembly line jig, the assembly line jig moves one station, and the empty trays of the jig trays are automatically stacked.

The second station is provided with the first rotary disc material pipe feeding mechanism 2, and the first rotary disc material pipe feeding mechanism 2 is used for placing the annular PIN needle into the cavity of the assembly line jig and assembling the annular PIN needle on a semi-finished product; specifically, the cam manipulator 21 takes materials (annular PIN needles) from the material pipe 22 to the correction platform 23 for correction, the cam manipulator 21 takes materials (annular PIN needles) from the correction platform 23 to the cavity of the assembly line jig, the annular PIN needles are assembled on the semi-finished product, and the assembly line jig moves to a station.

The third station is provided with the second rotary disc material pipe feeding mechanism 3, and the second rotary disc material pipe feeding mechanism 3 is used for placing the silver-plated magnet into the cavity of the assembly line jig and assembling the silver-plated magnet on a semi-finished product; specifically, the cam manipulator 21 takes the silver-plated magnet from the material pipe 22 to the correction platform 23 for correction, the cam manipulator 21 takes the silver-plated magnet from the correction platform 23 to the cavity of the assembly line jig, the silver-plated magnet is assembled on the semi-finished product, and the assembly line jig moves by one station.

The fourth station is provided with the third rotary disc material pipe feeding mechanism 4, and the third rotary disc material pipe feeding mechanism 4 is used for placing a first magnetic pole piece (magnetic pole piece-A) into the cavity of the assembly line jig and assembling the first magnetic pole piece (magnetic pole piece-A) on the semi-finished product; specifically, the cam manipulator 21 takes a material (the material is the first magnetic pole piece) from the material pipe 22 to the correction platform 23 for correction, the cam manipulator 21 takes a material (the material is the first magnetic pole piece) from the correction platform 23 to the cavity of the assembly line jig, the first magnetic pole piece is assembled on the semi-finished product, and the assembly line jig moves by one station.

The fifth station is provided with a component assembling mechanism 5, the component assembling mechanism 5 is used for assembling the central conductor and the ferrite into a combined component, and the combined component is assembled on the semi-finished product in the cavity of the assembly line jig; specifically, three pieces of rotary magnetic sheets (ferrite) and a central conductor are combined, a jig tray is used for stacking and feeding, a three-axis manipulator is used for identifying the direction of a product and positioning coordinates to take the product into a cavity in an assembly line jig, the assembly line jig moves to a station, and the jig tray is automatically stacked in an empty tray mode.

The sixth station is provided with the fourth rotary disc material pipe feeding mechanism 6, and the fourth rotary disc material pipe feeding mechanism 6 is used for placing a second magnetic pole piece (magnetic pole piece-A) into the cavity of the assembly line jig and assembling the second magnetic pole piece (magnetic pole piece-A) on the semi-finished product; specifically, the cam manipulator 21 takes the material (the material is the second magnetic pole piece) from the material pipe 22 to the correction platform 23 for correction, the cam manipulator 21 takes the material (the material is the second magnetic pole piece) from the correction platform 23 to the cavity of the assembly line jig, the second magnetic pole piece is assembled on the semi-finished product, and the assembly line jig moves by one station.

The seventh station is provided with the fifth turntable material pipe feeding mechanism 7, and the fifth turntable material pipe feeding mechanism 7 is used for placing a third magnetic pole piece (magnetic pole piece-E2) into the cavity of the assembly line jig and assembling the third magnetic pole piece (magnetic pole piece-E2) on the semi-finished product; specifically, the cam manipulator 21 takes the material (the material is the third magnetic pole piece) from the material pipe 22 to the correction platform 23 for correction, the gap direction is identified through the CCD above the correction jig, the cam manipulator 21 takes the material (the material is the third magnetic pole piece) from the correction platform 23 to the cavity of the assembly line jig, the third magnetic pole piece is assembled on the semi-finished product, and the assembly line jig moves by one station.

The station eight is provided with the sixth rotary disc material pipe feeding mechanism 8, and the sixth rotary disc material pipe feeding mechanism 8 is used for placing the grounding piece into the cavity of the assembly line jig and assembling the grounding piece onto the semi-finished product; specifically, the cam manipulator 21 takes materials (the materials are grounding pieces) from the material pipe 22 to the correction platform 23 for correction, the CCD above the correction jig is used for identifying the direction of the gap, the cam manipulator 21 takes the materials (the materials are grounding pieces) from the correction platform 23 to the cavity of the assembly line jig, the grounding pieces are assembled on the semi-finished product, and the assembly line jig moves by one station.

And the station nine is a reserved operation station 9.

The station ten is provided with the seventh rotary plate material pipe feeding mechanism 10, and the seventh rotary plate material pipe feeding mechanism 10 is used for placing samarium-cobalt magnets into the cavity of the assembly line jig and assembling the samarium-cobalt magnets on a semi-finished product; specifically, get material (expect for samarium cobalt magnet) to the correction platform 23 correction from material pipe 22 by cam manipulator 21, get material (expect for samarium cobalt magnet) to the assembly line tool in the cavity by cam manipulator 21 from correction platform 23 again, assemble samarium cobalt magnet on the semi-manufactured goods, assembly line tool removes a station.

The eighth rotary disc material pipe feeding mechanism 11 is arranged at the eleventh station, and the eighth rotary disc material pipe feeding mechanism 11 is used for placing a first compensation sheet (compensation sheet-A) into a cavity of the assembly line jig and assembling the first compensation sheet (compensation sheet-A) on a semi-finished product; specifically, the cam manipulator 21 takes materials (materials are first compensation pieces) from the material pipe 22 to the correction platform 23 for correction, the cam manipulator 21 takes materials (materials are first compensation pieces) from the correction platform 23 to the cavity of the assembly line jig, the first compensation pieces are assembled on the semi-finished product, and the assembly line jig moves by one station.

The station twelve is provided with the ninth rotary disc material pipe feeding mechanism 12, and the ninth rotary disc material pipe feeding mechanism 12 is used for placing a second compensation sheet (compensation sheet-C) into the cavity of the assembly line jig and assembling the second compensation sheet (compensation sheet-C) on the semi-finished product; specifically, the cam manipulator 21 takes materials (materials are second compensation pieces) from the material pipe 22 to the correction platform 23 for correction, the gap direction is identified through a CCD above the correction jig, the cam manipulator 21 takes materials (materials are second compensation pieces) from the correction platform 23 to a cavity of the assembly line jig, the second compensation pieces are assembled on the semi-finished product, and the assembly line jig moves by one station.

The station thirteen is provided with a threaded cover assembling mechanism 13, and the threaded cover assembling mechanism 13 is used for placing a threaded cover into the cavity of the assembly line jig and assembling the threaded cover on the semi-finished product; specifically, the threaded cap is fed through a rotary plate material pipe feeding mechanism, the cam manipulator 21 takes the material from the material pipe 22 to the correction platform 23 for correction, the cam manipulator 21 takes the material from the correction platform 23 to a cavity in the assembly line jig, the servo motor 301 drives the positioning needle 302 to screw the threaded cap, the torsion detector ensures the screwing force degree, the assembly line jig moves to a station, and the station can be changed correspondingly according to the product process.

And the working station fourteen is provided with a gland sub-assembling mechanism 14, and the gland sub-assembling mechanism is used for pressing and covering the buckle cover on the semi-finished product.

The station fifteen is provided with a CCD detection module 15, and the CCD detection module 15 is used for detecting semi-finished products; specifically, the CCD detection module 15 detects whether three PIN needles of the semi-finished product are inserted into three holes of the central conductor or not, and the assembly line jig moves by one station.

And a needle pressing assembling mechanism 16 is arranged at the sixteenth station, the needle pressing assembling mechanism 16 performs pressing operation on the semi-finished PIN needle, the flatness of the assembled shell of the circulator and the PIN needle is ensured to be within an acceptable range, and the assembly line jig moves to one station.

And the seventeen station is provided with a code spraying or/and laser marking mechanism 17, the finished product is subjected to code spraying and/or marking through the code spraying or/and laser marking mechanism 17, and the code spraying or/and laser marking mechanism 17 can be additionally installed according to the requirements of customers.

Eighteen unloading mechanisms 18 are arranged at the working positions, the unloading mechanisms 18 adopt three-axis manipulators to place finished products into unloading trays, unqualified products are placed into the unqualified product storage boxes 19 through the three-axis manipulators, and the belt conveyer belt conveys the unloading trays filled with the qualified products to a specified position.

The assembly apparatus also includes an endless return track 20.

As shown in fig. 3-5, the turntable material pipe feeding mechanism comprises a cam manipulator 21, a material pipe 22, a correction platform 23, a turntable 24, a push rod 25, a turntable driving mechanism and a push rod driving mechanism, the material pipes 22 are arranged on the rotary table 24, a plurality of material pipes 22 are arranged, the rotary table driving mechanism is connected with the rotary table 24, the turntable driving mechanism is used for driving the turntable 24 to rotate, the ejector rod driving mechanism is connected with the ejector rod 25 and is used for driving the ejector rod 25 to move longitudinally, the push rod 25 is used for ejecting the material in the material pipe 22, the cam manipulator 21 is used for placing the material ejected from the material pipe 22 into the correcting platform 23, and the cam manipulator 21 can put the material in the correcting platform 23 into the cavity of the assembly line jig to assemble the product.

The turntable material pipe feeding mechanism further comprises a product in-place optical fiber module 26, the product in-place optical fiber module 26 is located on one side of the material pipe 22, the product in-place optical fiber module 26 is used for detecting whether the material in the material pipe 22 is ejected, if the material in the material pipe 22 is ejected, the ejector rod driving mechanism stops driving the ejector rod 25 to move longitudinally, and the cam manipulator 21 puts the ejected material into the correction platform 23.

This carousel material pipe feed mechanism still includes fixed angle seat 201, carousel 24 is equipped with a plurality of locating holes, locating hole quantity with material pipe 22 quantity is the same, and is a plurality of material pipe 22 inserts a plurality of respectively alone in the locating hole, fixed angle seat 201 is L shape, fixed angle seat 201 both sides all are equipped with the screw hole, fixed angle seat 201 one side is fixed through the cooperation of screw hole and screw material pipe 22, fixed angle seat 201 opposite side is fixed through the cooperation of screw hole and screw carousel 24, through fixed angle seat 201 will carousel 24 with material pipe 22 is fixed and is formed first module together.

The surface of the material pipe 22 contacting the fixed angle seat 201 is milled with a flat position, so as to play a role in positioning.

This carousel material pipe feed mechanism still includes latch segment 202, handle 203, carousel actuating mechanism includes first pivot 204, carousel 24 installs latch segment 202, latch segment 202 with first pivot 204 is installed together, through the rotation of handle 203 realizes latch segment 202 with the fixing and the split of first pivot 204.

When the material in the material pipe 22 is taken out, the first module can be taken out only by loosening the handle 203, then the first module filled with the material is arranged on the first rotating shaft 204, and then the handle 203 is screwed, wherein the handle 203 is preferably a plum blossom handle.

The turntable driving mechanism further comprises a first stepping motor 205, a speed reducer 206 and a first coupler 207, wherein the first stepping motor 205 is connected with the speed reducer 206, the speed reducer 206 is connected with the first coupler 207, and the first coupler 207 is connected with the first rotating shaft 204.

The ejector rod driving mechanism comprises a second stepping motor 208 and a first lead screw module 209, the second stepping motor 208 is connected with the first lead screw module 209, the ejector rod 25 is connected with the first lead screw module 209, and the first lead screw module 209 is driven by the second stepping motor 208 to drive the ejector rod 25 to reciprocate up and down.

When the first module is turned to a proper position, the first screw rod module 209 acts to drive the ejector rod 25 to push the material in the material pipe 22 upwards one step by one step, the first screw rod module 209 acts and is driven by the second stepping motor 208 until the product is sensed by the in-place optical fiber module 26, the second stepping motor 208 is driven to stop, the cam manipulator 21 acts to remove the sensed product in the material pipe 22, and the second stepping motor 208 drives to reciprocate after the product is removed.

Because the precision of the assembled product is high, the correcting platform 23 needs to be additionally arranged for correcting before the product is assembled, and the assembly yield can be improved. According to the shape and characteristics of the product, the correcting platform 23 adopts a three-jaw cylinder to guide the product, and the clamping jaws can be customized according to the shape of the product.

This carousel material pipe feed mechanism still includes carousel reset fiber module 210, carousel 24 is equipped with breach 27, carousel reset fiber module 210 is used for detecting breach 27 to make carousel 24 reset. Repositioning of the carousel 24 by the cooperation of the carousel reset fiber optic module 210 with the notch 27 may be accomplished using known techniques.

The first rotating shaft 204 is provided with a bearing seat 211, and the top rod 25 is provided with a guide linear bearing 212.

The rotary plate material pipe feeding mechanism can solve the problem that a vibrating plate cannot be used for feeding products, is suitable for assembling sheets and special-shaped parts, and occupies a small space.

As shown in fig. 6-8, the screw cap assembling mechanism 13 includes a turntable material pipe feeding mechanism and a cap screwing mechanism of the present invention, the turntable material pipe feeding mechanism puts the screw cap into a cavity of the assembly line jig, and the cap screwing mechanism screws the screw cap onto the semi-finished product; the cap screwing mechanism comprises a longitudinal moving driving mechanism, a positioning needle head driving mechanism and a positioning needle head 302, the positioning needle head driving mechanism is installed on the longitudinal moving mechanism, the longitudinal moving mechanism drives the positioning needle head driving mechanism to move longitudinally, the positioning needle head driving mechanism is connected with the positioning needle head 302, the positioning needle head driving mechanism drives the positioning needle head 302 to rotate, and the threaded cap is screwed up through the positioning needle head 302.

The material in the material pipe 22 is ejected out through the ejector rod 25 of the turntable material pipe feeding mechanism, the material is a threaded cover, the material ejected out of the material pipe 22 is placed into the correction platform 23 through the cam manipulator 21, the material in the correction platform 23 can be placed into a cavity of the assembly line jig through the cam manipulator 21, and the servo motor 301 drives the positioning needle 302 to screw the threaded cover.

The longitudinal movement driving mechanism comprises a first air cylinder 303 and a push plate 304 connected with the first air cylinder 303, the first air cylinder 303 drives the push plate 304 to move longitudinally, and the screwing cap mechanism is installed on the push plate 304.

The longitudinal movement driving mechanism further comprises a first floating joint 305, one end of the first floating joint 305 is connected with the first air cylinder 303, and the other end of the first floating joint 305 is connected with the push plate 304.

The threaded cover assembling mechanism further comprises a first support frame 306, a fixed vertical plate 307, a first sliding block 308, a second sliding block 316 and a second screw rod module 318, wherein the second screw rod module 318 and the fixed vertical plate 307 are installed on the first support frame 306, the first air cylinder 303 is installed on the fixed vertical plate 307, the first sliding block 308 is installed on the push plate 304, the fixed vertical plate 307 is provided with a sliding rail, the first sliding block 308 is installed on the sliding rail, and the first sliding block 308 can move on the sliding rail.

The longitudinal movement driving mechanism further comprises a buffer 309, the buffer 309 is mounted on the fixed vertical plate 307, and the buffer 309 is used for buffering the movement of the push plate 304.

The elevation of the positioning needle driving mechanism is realized by the first cylinder 303, the first sliding block 308 and the second sliding block 316 are used as guiding parts, and the buffer 309 is used for buffering, so that the movement is more stable. The first cylinder 303 and the push plate 304 are connected by the first floating joint 305, so that the first cylinder 303 is stressed more uniformly, and the first cylinder 303 extends or retracts more smoothly.

The positioning needle head driving mechanism comprises a servo motor 301 and a second rotating shaft 310, the second rotating shaft 310 is connected with the servo motor 301, the servo motor 301 drives the second rotating shaft 310 to rotate, and the positioning needle head 302 is connected with the second rotating shaft 310.

The positioning needle driving mechanism further comprises a second coupler 311, one end of the second coupler 311 is connected with a motor shaft of the servo motor 301, and the other end of the second coupler 311 is connected with the second rotating shaft 310.

The positioning needle driving mechanism further comprises a needle sleeve 312, the needle sleeve 312 is detachably connected with the second rotating shaft 310, the positioning needle 302 is installed on the needle sleeve 312, and a spring is installed between the positioning needle 302 and the needle sleeve 312, so that the needle 302 can float.

The screwing action of the threaded cover is realized by the driving of the servo motor 301, and the movement is stable. The connection between the motor shaft of the servo motor 301 and the second rotating shaft 310 is realized by the connection of the second coupling 311, which can ensure the coaxial rotation. The material taking bracket 313 is provided with a bearing as a guide to allow the second rotating shaft 310 to rotate more smoothly. The needle sleeve 312 is connected with the second rotating shaft 310 through threads, the needle sleeve 312 is provided with a flat position, assembly is convenient, the second rotating shaft 310 is provided with outer teeth in a turning mode, the needle sleeve 312 is provided with inner teeth in a turning mode, the positioning needle 302 is installed in the needle sleeve 312, a spring is arranged between the positioning needle 302 and the needle sleeve, the positioning needle 302 can float, and when the first air cylinder 303 moves downwards, the positioning needle 302 can float and can be accurately inserted into an inner hole of a product, and the product cannot be damaged.

The positioning needle driving mechanism further comprises a material taking support 313, the material taking support 313 is provided with an air channel 314 and an air inlet 315, a second rotating shaft air channel is arranged inside the second rotating shaft 310, a needle sleeve air channel is arranged inside the needle sleeve 312, the air channel 314, the second rotating shaft air channel and the needle sleeve air channel are communicated, and the needle sleeve 312 is provided with an air suction port communicated with the needle sleeve air channel; the threaded cap assembly mechanism further comprises a vacuum mechanism coupled to the air inlet 315.

During screwing of the screw cap, the vacuum pumping mechanism starts vacuum suction, so that vacuum is generated in the needle sleeve 312, and the product is sucked through the suction port. And a sealing bearing 317 is arranged at the connecting position of the needle sleeve air path channel and the second rotating shaft air path channel, so that air leakage is prevented, and the product suction is more stable.

As shown in fig. 9-11, the capping sub-assembly mechanism includes a rotation driving mechanism, a connecting rod 501, a finger grip 502, a finger grip driving mechanism, a suction nozzle 503, a suction nozzle driving mechanism, a product positioning fixture 504, and a press-fit mechanism, wherein the finger grip 502 is connected to the finger grip driving mechanism to form a gripping mechanism, the finger grip driving mechanism drives the finger grip 502 to open and close, the connecting rod 501 is mounted on the rotation driving mechanism, the rotation driving mechanism drives the connecting rod 501 to rotate, the finger grip driving mechanism is mounted on the connecting rod 501, the finger grip 502 is driven by the rotation driving mechanism to move between the product positioning fixture 504 position and the production line fixture position, the suction nozzle driving mechanism is connected to the suction nozzle 503, the suction nozzle driving mechanism drives the suction nozzle 503 to move longitudinally, the suction nozzle 503 is located above the product positioning fixture 504, the pressing mechanism is used for pressing the product in the product positioning jig 504, so as to form a buckle cover.

The number of the clamping mechanisms is two, and the two clamping mechanisms are respectively arranged at two ends of the connecting rod 501.

The rotation driving mechanism is a rotation cylinder 505, the finger clamp driving mechanism is a finger clamp cylinder 506, and the suction nozzle driving mechanism is a second cylinder 507.

The pressing mechanism comprises a pressing air cylinder 508 and a pressing claw 509, the pressing claw 509 is connected with the pressing air cylinder 508, and the pressing air cylinder 508 drives the pressing claw 509 to press the product, so that the buckle cover is formed.

The number of the pressing claws 509 is 3, and the pressing mechanism further comprises a pressing plate 510, wherein the pressing plate 510 is located above the pressing claws 509.

A guide shaft 512 and a linear bearing 513 are arranged below the rotary cylinder 505.

In the product assembling process, the top of the product needs to be pressed and buckled, so that assembled parts are prevented from rebounding. Firstly, a product with a mounted accessory is clamped out of the assembly line fixture by the finger clamp 502, then the product is rotated to the position above the product positioning fixture 504, the finger clamp 502 is opened, the product is placed in the product positioning fixture 504, then the product is pressed by the suction nozzle 503, and then the product in the product positioning fixture 504 is pressed by the pressing mechanism, so that the buckle cover is formed. After pressing, the product does not protrude out of the top surface of the product positioning jig 504, so that the finger clamp 502 cannot clamp the product, the product is sucked by the suction nozzle 503 and lifted to a certain height, then the product is clamped by the finger clamp 502, the connecting rod 501 rotates to the position above the assembly line jig, the finger clamp 502 is opened, and the product is placed into the assembly line jig.

In the pressing process of the product, the required precision is high, the three pressing claws 509 are flush with the surface of the product positioning jig 504, no gap can be formed, the pressing claws 509 are pressed by the pressing plate 510, the upper surface and the lower surface of the pressing claws 509 ensure zero gap, the pressed product can meet the process requirement, and the shape of the head of each pressing claw 509 can be customized according to the shape of the product.

Because the product needs to be pressed in the pressing process, the part of the Z axis of the material taking part of the suction nozzle 503 takes two strokes, the stroke of the first air cylinder 511 avoids the structure of the rotating part, and the suction nozzle 503 is driven by the second air cylinder 507 to press the product.

As shown in fig. 12 to 13, the pressing pin assembling mechanism includes a second support frame, a first connecting plate 601, a pressing head 602, and a pressing head driving mechanism, wherein the first connecting plate 601 is mounted on the second support frame, the pressing head driving mechanism is mounted on the first connecting plate 601, the pressing head 602 is connected to the pressing head driving mechanism, and the pressing head driving mechanism drives the pressing head 602 to move longitudinally.

The pressing pin assembling mechanism further comprises a second connecting plate 603, a third connecting plate 604 and a second floating joint 605, the pressing head driving mechanism is a fourth air cylinder 606, the second floating joint 605 is installed at the top end of the second connecting plate 603, the third connecting plate 604 is installed at the bottom end of the second connecting plate 603, the fourth air cylinder 606 is connected with the second floating joint 605, and the pressing head 602 is connected with the third connecting plate 604.

The pressing pin assembling mechanism further comprises a connecting piece 607 and an elastic component 608, wherein the connecting piece 607 is connected with the third connecting plate 604, and the pressing head 602 is connected with the connecting piece 607 through the elastic component 608 in the middle.

The pressing pin assembling mechanism further comprises a connecting plate buffer 609, wherein the connecting plate buffer 609 is installed on the first connecting plate 601, and the second connecting plate 603 is connected with the connecting plate buffer 609.

The second support frame is composed of a horizontal plate 610 and two vertical plates 611 mounted on the horizontal plate 610, and the two vertical plates 611 are connected with the first connecting plate 601.

The needle pressing assembly mechanism further includes a sliding member 612, the sliding member 612 is installed between the first connection plate 601 and the second connection plate 603, and the second connection plate 603 can slide on the first connection plate 601 in the longitudinal direction by the sliding member 612.

The needle pressing assembly mechanism further includes a pressure gauge 613, and the pressure gauge 613 can adjust the pressure of the fourth cylinder 606.

Because in the product assembly process, three PIN needles of accessory need to carry out the protection action to the straightness that hangs down, the dynamics of pushing down of PIN needle when the combination. The driving force is completed by the fourth cylinder 606, and the force can be controlled by adjusting the pressure-regulating gauge 613. This tucking equipment mechanism can three direction adjustment position, and diaphragm 610 is equipped with U type hole, can Y to adjusting, and third connecting plate 604 is equipped with U type hole, can X to adjusting, and Z is to adjusting the accessible second floating joint 605 and realizing.

To make the movement smoother, web buffers 609 are installed, one above the other. The fourth cylinder 606 is connected with the second connecting plate 603 through a second floating joint 605, so that the stress of the fourth cylinder 606 is more uniform, and the cylinder shaft of the fourth cylinder 606 extends or retracts more smoothly.

To prevent the ram 602 from crushing the product, a resilient member 608 is added, the resilient member 608 preferably being a spring. When the cylinder shaft of the fourth cylinder 606 is extended, the ram 602 contacts the product compression spring 608 to a certain position, and the PIN is pressed to the bottom, thereby achieving the ideal state.

The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims

1. An assembling apparatus of an circulator, characterized in that: the automatic PIN inserting machine comprises nine rotary disc material pipe feeding mechanisms, assembly line jigs and stations from one station to sixteen, wherein the nine rotary disc material pipe feeding mechanisms are respectively a first rotary disc material pipe feeding mechanism to a ninth rotary disc material pipe feeding mechanism, the assembly line jigs move on each station during working, a cavity assembly feeding mechanism (1) of a circulator is arranged on the station one, the cavity assembly feeding mechanism (1) is used for placing a PIN inserted shell into the assembly line jig, and a product in the assembly line jig is a semi-finished product at the moment; the second station is provided with a first rotary disc material pipe feeding mechanism (2), and the first rotary disc material pipe feeding mechanism (2) is used for placing the annular PIN needle into the cavity of the assembly line jig and assembling the annular PIN needle on a semi-finished product; the third station is provided with the second rotary disc material pipe feeding mechanism (3), and the second rotary disc material pipe feeding mechanism (3) is used for placing the silver-plated magnet into the cavity of the assembly line jig and assembling the silver-plated magnet on a semi-finished product; the fourth station is provided with a third rotary disc material pipe feeding mechanism (4), and the third rotary disc material pipe feeding mechanism (4) is used for placing the first magnetic pole piece into the cavity of the assembly line jig and assembling the first magnetic pole piece onto the semi-finished product; the fifth station is provided with a component assembling mechanism (5), the component assembling mechanism (5) is used for assembling the central conductor and the ferrite into a combined component, and the combined component is assembled on the semi-finished product in the cavity of the assembly line jig; the station six is provided with the fourth rotary disc material pipe feeding mechanism (6), and the fourth rotary disc material pipe feeding mechanism (6) is used for placing the second magnetic pole piece into the cavity of the assembly line jig and assembling the second magnetic pole piece onto the semi-finished product; the station seven is provided with the fifth rotary disc material pipe feeding mechanism (7), and the fifth rotary disc material pipe feeding mechanism (7) is used for placing a third magnetic pole piece into the cavity of the assembly line jig and assembling the third magnetic pole piece onto a semi-finished product; the station eight is provided with the sixth rotary disc material pipe feeding mechanism (8), and the sixth rotary disc material pipe feeding mechanism (8) is used for placing the grounding sheet into the cavity of the assembly line jig and assembling the grounding sheet on the semi-finished product; the ninth station is a reserved operation station (9); the seventh rotary plate material pipe feeding mechanism (10) is arranged at the station ten, and the seventh rotary plate material pipe feeding mechanism (10) is used for placing samarium cobalt magnets into the cavity of the assembly line jig and assembling the samarium cobalt magnets on a semi-finished product; the eighth rotary disc material pipe feeding mechanism (11) is arranged at the eleventh station and is used for placing the first compensating plate into the cavity of the assembly line jig and assembling the first compensating plate on the semi-finished product; the station twelve is provided with the ninth rotary disc material pipe feeding mechanism (12), and the ninth rotary disc material pipe feeding mechanism (12) is used for placing the second compensating plate into the cavity of the assembly line jig and assembling the second compensating plate on the semi-finished product; the station thirteen is provided with a threaded cover assembling mechanism (13), and the threaded cover assembling mechanism (13) is used for placing a threaded cover into the cavity of the assembly line jig and assembling the threaded cover on the semi-finished product; the working station fourteen is provided with a gland sub-assembly mechanism (14) which is used for pressing and assembling a buckle cover on the semi-finished product; the station fifteen is provided with a CCD detection module (15), and the CCD detection module (15) is used for detecting semi-finished products; a needle pressing assembling mechanism (16) is arranged at the sixteen working positions, and the needle pressing assembling mechanism (16) performs downward pressing operation on the PIN needles of the semi-finished products to process the semi-finished products into finished products; the assembling equipment further comprises a last station, wherein a blanking mechanism (18) is arranged at the last station, and the finished products are collected by the blanking mechanism (18).

2. The assembly apparatus of claim 1, wherein: and the CCD detection module (15) detects whether the three PIN needles of the semi-finished product are inserted into the three holes of the central conductor.

3. The assembly apparatus of claim 1, wherein: the blanking mechanism (18) adopts a three-axis manipulator to place finished products into a blanking tray, unqualified products are placed into a defective product storage box (19) through the three-axis manipulator, and a belt conveyor belt conveys the blanking tray filled with the qualified products to a specified position.

4. The assembly apparatus of claim 1, wherein: the assembly equipment further comprises a station seventeen, wherein a code spraying or/and laser marking mechanism (17) is/are arranged on the station seventeen, and a blanking mechanism (18) is arranged at an eighteen-position of the station.

5. The assembly apparatus of claim 1, wherein: the rotary disc material pipe feeding mechanism comprises a cam manipulator (21), a material pipe (22), a correction platform (23), a rotary disc (24), a plurality of ejector rods (25), a rotary disc driving mechanism and an ejector rod driving mechanism, wherein the material pipe (22) is installed on the rotary disc (24), the plurality of material pipes (22) are connected, the rotary disc driving mechanism is connected with the rotary disc (24) and used for driving the rotary disc (24) to rotate, the ejector rod driving mechanism is connected with the ejector rods (25) and used for driving the ejector rods (25) to longitudinally move, the ejector rods (25) are used for ejecting materials in the material pipe (22), the cam manipulator (21) is used for putting the materials ejected from the material pipe (22) into the correction platform (23), and the cam manipulator (21) can put the materials in the correction platform (23) into a cavity of a jig, and assembling the product.

6. The assembly apparatus of claim 5, wherein: the turntable material pipe feeding mechanism further comprises a product in-place optical fiber module (26), the product in-place optical fiber module (26) is located on one side of the material pipe (22), the product in-place optical fiber module (26) is used for detecting whether the material in the material pipe (22) is ejected or not, if the material is ejected, the ejector rod driving mechanism stops driving the ejector rod (25) to move longitudinally, and the cam manipulator (21) puts the ejected material into the correction platform (23); this carousel material pipe feed mechanism still includes fixed angle seat (201), carousel (24) are equipped with a plurality of locating holes, locating hole quantity with material pipe (22) quantity is the same, and is a plurality of material pipe (22) insert a plurality of respectively alone in the locating hole, fixed angle seat (201) are L shape, fixed angle seat (201) both sides all are equipped with the screw hole, fixed angle seat (201) one side is fixed through the cooperation of screw hole and screw material pipe (22), fixed angle seat (201) opposite side is fixed through the cooperation of screw hole and screw carousel (24), through fixed angle seat (201) will carousel (24) with material pipe (22) are fixed and are formed first module together.

7. The assembly apparatus of claim 5, wherein: the threaded cap assembling mechanism (13) comprises a cap screwing mechanism, the turntable material pipe feeding mechanism puts the threaded cap into a cavity in the assembly line jig, and the cap screwing mechanism screws the threaded cap onto the semi-finished product; the cap screwing mechanism comprises a longitudinal moving driving mechanism, a positioning needle head driving mechanism and a positioning needle head (302), the positioning needle head driving mechanism is installed on the longitudinal moving mechanism, the longitudinal moving mechanism drives the positioning needle head driving mechanism to move longitudinally, the positioning needle head driving mechanism is connected with the positioning needle head (302), the positioning needle head driving mechanism drives the positioning needle head (302) to rotate, and the threaded cap is screwed up through the positioning needle head (302).

8. The assembly apparatus of claim 7, wherein: the longitudinal movement driving mechanism comprises a first air cylinder (303) and a push plate (304) connected with the first air cylinder (303), the first air cylinder (303) drives the push plate (304) to move longitudinally, and the screwing cap mechanism is installed on the push plate (304); the threaded cover assembling mechanism further comprises a first support frame (306), a fixed vertical plate (307) and a first sliding block (308), wherein the fixed vertical plate (307) is installed on the first support frame (306), the first air cylinder (303) is installed on the fixed vertical plate (307), the first sliding block (308) is installed on the push plate (304), a sliding rail is arranged on the fixed vertical plate (307), the first sliding block (308) is installed on the sliding rail, and the first sliding block (308) can move on the sliding rail.

9. The assembly apparatus of claim 1, wherein: the gland sub-assembly mechanism (14) comprises a rotary driving mechanism, a connecting rod (501), a finger clamp (502), a finger clamp driving mechanism, a suction nozzle (503), a suction nozzle driving mechanism, a product positioning jig (504) and a pressing mechanism, wherein the finger clamp (502) is connected with the finger clamp driving mechanism to form a clamping mechanism, the finger clamp driving mechanism drives the finger clamp (502) to open and close, the connecting rod (501) is installed on the rotary driving mechanism, the rotary driving mechanism drives the connecting rod (501) to rotate, the finger clamp driving mechanism is installed on the connecting rod (501), the finger clamp (502) is driven to move between the product positioning jig (504) position and the assembly line jig position through the rotary driving mechanism, the suction nozzle driving mechanism is connected with the suction nozzle (503), and the suction nozzle driving mechanism drives the suction nozzle (503) to move longitudinally, the suction nozzle (503) is positioned above the product positioning jig (504), and the pressing mechanism is used for pressing the product in the product positioning jig (504) so as to form a buckle cover.

10. The assembly apparatus of claim 1, wherein: the pressing needle assembling mechanism (16) comprises a second supporting frame, a first connecting plate (601), a pressing head (602) and a pressing head driving mechanism, wherein the first connecting plate (601) is installed on the second supporting frame, the pressing head driving mechanism is installed on the first connecting plate (601), the pressing head (602) is connected with the pressing head driving mechanism, and the pressing head driving mechanism drives the pressing head (602) to move longitudinally.