CN111074536A - 一种耐火阻燃聚乙烯纤维ud布的制备方法 - Google Patents
一种耐火阻燃聚乙烯纤维ud布的制备方法 Download PDFInfo
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Abstract
本发明提供了一种耐火阻燃聚乙烯纤维UD布的制备方法,包括以下步骤:(1)将氢氧化镁纳米颗粒或氢氧化铝纳米颗粒与硅烷偶联剂置于有机溶剂中,高温下混合均匀,干燥后得到改性后纳米氢氧化镁或纳米氢氧化铝;(2)将步骤(1)制得的改性氢氧化镁纳米颗粒或改性氢氧化铝纳米颗粒与纳米有机蒙脱土、磷酸酯混合均匀后,与纳米气相二氧化硅一同置于有机溶剂中,搅拌均匀;(3)将聚乙烯纤维UD布浸于步骤(2)所得的溶液中,一段时间后取出,待溶剂挥发完全后,进一步热压成型。本发明提供的方法能够有效减少氢氧化镁或氢氧化铝的用量,提高阻燃效果,同时提高材料本身的力学性能和机械性能。
Description
技术领域
本发明涉及一种聚乙烯纤维UD布,特别涉及一种耐火阻燃聚乙烯纤维UD布的制备方法。
背景技术
聚乙烯纤维(乙纶)是由聚乙烯经熔融纺丝法纺丝而得到的纤维材料,聚乙烯广泛应用于塑料包装材料、发泡材料、编织布材料、电缆线包覆材料等多个方面。但它的氧指数只有18.5,属于易燃材料,这限制了它们的应用。为了提高聚乙烯材料的阻燃性,传统上一般添加含卤阻燃剂以及三氧化二锑等阻燃增效剂,这种阻燃剂在燃烧时会释放大量有毒的卤化氢气体,烟雾大,会给环境以及人身安全造成极大的损害。因此,氢氧化镁、氢氧化铝作为兼具填充、阻燃、消烟功能的清洁型无机阻燃剂是一个很有前途的替代,氢氧化物在燃烧时可以释放出水分,当材料遇火燃烧时,能够吸收燃烧放出的热量,产生水及氧化物,对聚合物有一定的炭化作用,形成一个保护层,起到阻燃作用,同时抑制材料燃烧和烟雾的产生,并达到无卤、无毒、低烟的目的,尤其是氢氧化镁作为阻燃剂,具有较高的分解温度。由于氢氧化镁无卤阻燃剂只有在加填量达到50%以上时才能够达到阻燃聚合物的作用,这导致聚合物材料的力学性能,尤其是韧性和强度大幅度降低(专利文献专利号:101012326)。另一方面,由于氢氧化镁表面亲水疏油,极性大,导致其在高填充量条件下,很难均匀地分散到高分子基体中,从而影响聚合物材料的加工性能和机械性能(专利文献专利号:101857692)。
发明内容
针对现有技术中存在的不足,本发明的目的是提供一种耐火阻燃聚乙烯纤维UD布的制备方法,提高了编织布的强度和韧性,从而解决耐火阻燃聚乙烯纤维UD布在达到阻燃要求的同时,强度和韧性达不到要求的问题。
本发明的目的可通过下列技术方案来实现:
一种耐火阻燃聚乙烯纤维UD布的制备方法,包括以下步骤:
(1)将氢氧化镁纳米颗粒或氢氧化铝纳米颗粒与硅烷偶联剂置于有机溶剂中,高温下混合均匀,干燥后得到改性后纳米氢氧化镁或纳米氢氧化铝;
(2)将步骤(1)制得的改性氢氧化镁纳米颗粒或改性氢氧化铝纳米颗粒与纳米有机蒙脱土、磷酸酯混合均匀后,与纳米气相二氧化硅一同置于有机溶剂中,搅拌均匀;
(3)将聚乙烯纤维UD布浸于步骤(2)所得的溶液中,一段时间后取出,待溶剂挥发完全后,进一步热压成型,即得耐火阻燃聚乙烯纤维UD布。
进一步地,步骤(1)中各组分配比按重量份计分别为:氢氧化镁纳米颗粒或氢氧化铝纳米颗粒40-70份,硅烷偶联剂0.5-2.0份;
进一步地,步骤(1)中高温为80℃-120℃。
进一步地,步骤(2)中各组分配比按重量份计分别为:改性氢氧化镁纳米颗粒或改性氢氧化铝纳米颗粒为30-50份,纳米有机蒙脱土为5-15份,磷酸酯为40-70份,纳米气相二氧化硅为50-60份。
进一步地,步骤(1)和步骤(2)中的有机溶剂为丙酮。
进一步地,步骤(3)中浸泡时间为2-4h。
进一步地,步骤(1)所述的氢氧化镁纳米颗粒或氢氧化铝纳米颗粒的粒径范围在200nm-300nm之间。
与现有技术相比,本发明配方中添加了纳米有机蒙脱土,在燃烧时能形成的碳化层能够作为一层有效的阻燃层,阻止未燃物被点燃;同时添加纳米有机蒙脱土能够有效减少氢氧化镁的用量,提高了材料的力学性能和机械性能;另一方面,本发明中采用纳米气相二氧化硅,该物质为疏松多孔结构,其孔隙能够为氢氧化镁纳米颗粒或氢氧化铝纳米颗粒提供空间,减少氢氧化镁纳米颗粒或氢氧化铝纳米颗粒的团聚效应,提高阻燃效果,减少用量,提高材料本身的力学性能。
具体实施方式:
下面结合实施例对本发明作进一步的说明,但并不作为对本发明限制的依据,下面所述的聚乙烯纤维UD布的编制方法均采用现有技术,这里不再赘述。
实施例1
一种耐火阻燃聚乙烯纤维UD布的制备方法,包括以下步骤:
(1)按重量份计,将氢氧化镁纳米颗粒40份与硅烷偶联剂0.5份置于丙酮溶剂中,80℃下混合均匀,干燥后得到改性后纳米氢氧化镁;
(2)按重量份计,将步骤(1)制得的改性氢氧化镁纳米颗粒30份与纳米有机蒙脱土5份、磷酸酯40份混合均匀后,与纳米气相二氧化硅50份一同置于丙酮溶剂中,搅拌均匀;
(3)将聚乙烯纤维UD布浸于步骤(2)所得的溶液中,2h后取出,待溶剂挥发完全后,进一步热压成型。
其中,步骤(1)中氢氧化镁纳米颗粒的粒径为200nm。
本实施例的测试结果如表1所示。
实施例2
一种耐火阻燃聚乙烯纤维UD布的制备方法,包括以下步骤:
(1)按重量份计,将氢氧化镁纳米颗粒70份与硅烷偶联剂2份置于丙酮溶剂中,120℃下混合均匀,干燥后得到改性后纳米氢氧化镁;
(2)按重量份计,将步骤(1)制得的改性氢氧化镁纳米颗粒50份与纳米有机蒙脱土15份、磷酸酯70份混合均匀后,与纳米气相二氧化硅60份一同置于丙酮溶剂中,搅拌均匀;
(3)将聚乙烯纤维UD布浸于步骤(2)所得的溶液中,4h后取出,待溶剂挥发完全后,进一步热压成型。
其中,步骤(1)中氢氧化镁纳米颗粒的粒径为250nm。
本实施例的测试结果如表1所示。
实施例3
一种耐火阻燃聚乙烯纤维UD布的制备方法,包括以下步骤:
(1)按重量份计,将氢氧化镁纳米颗粒55份与硅烷偶联剂1份置于丙酮溶剂中,100℃下混合均匀,干燥后得到改性后纳米氢氧化镁;
(2)按重量份计,将步骤(1)制得的改性氢氧化镁纳米颗粒40份与纳米有机蒙脱土10份、磷酸酯60份混合均匀后,与纳米气相二氧化硅50份一同置于丙酮溶剂中,搅拌均匀;
(3)将聚乙烯纤维UD布浸于步骤(2)所得的溶液中,3h后取出,待溶剂挥发完全后,进一步热压成型。
其中,步骤(1)中氢氧化镁纳米颗粒的粒径为250nm。
本实施例的测试结果如表1所示。
实施例4
一种耐火阻燃聚乙烯纤维UD布的制备方法,包括以下步骤:
(1)按重量份计,将氢氧化铝纳米颗粒55份与硅烷偶联剂1份置于丙酮溶剂中,100℃下混合均匀,干燥后得到改性后纳米氢氧化镁;
(2)按重量份计,将步骤(1)制得的改性氢氧化铝纳米颗粒40份与纳米有机蒙脱土10份、磷酸酯60份混合均匀后,与纳米气相二氧化硅50份一同置于丙酮溶剂中,搅拌均匀;
(3)将聚乙烯纤维UD布浸于步骤(2)所得的溶液中,3h后取出,待溶剂挥发完全后,进一步热压成型。
其中,步骤(1)中氢氧化铝纳米颗粒的粒径为250nm。
本实施例的测试结果如表1所示。从表1可以看出,实施例1-实施例4所制耐火阻燃聚乙烯纤维UD布的阻燃级别均达到V0级,且氧指数均大于32,拉伸强度和断裂伸长率均有一定的提升,即实现了阻燃耐火的性能,同时其力学性能和机械性能也得到了提升。
表1
Claims (7)
1.一种耐火阻燃聚乙烯纤维UD布的制备方法,其特征在于,包括以下步骤:
(1)将氢氧化镁纳米颗粒或氢氧化铝纳米颗粒与硅烷偶联剂置于有机溶剂中,高温下混合均匀,干燥后得到改性后纳米氢氧化镁或纳米氢氧化铝;
(2)将步骤(1)制得的改性氢氧化镁纳米颗粒或改性氢氧化铝纳米颗粒与纳米有机蒙脱土、磷酸酯混合均匀后,与纳米气相二氧化硅一起置于有机溶剂中,搅拌均匀;
(3)将聚乙烯纤维UD布浸于步骤(2)所得的溶液中,一段时间后取出,待溶剂挥发完全后,进一步热压成型,即得耐火阻燃聚乙烯纤维UD布。
2.根据权利要求1所述的耐火阻燃聚乙烯纤维UD布的制备方法,其特征在于,步骤(1)中各组分配比按重量份计分别为:氢氧化镁纳米颗粒或氢氧化铝纳米颗粒40-70份,硅烷偶联剂0.5-2.0份。
3.根据权利要求1所述的耐火阻燃聚乙烯纤维UD布的制备方法,其特征在于,步骤(1)中高温为80℃-120℃。
4.根据权利要求1所述的耐火阻燃聚乙烯纤维UD布的制备方法,其特征在于,步骤(2)中各组分配比按重量份计分别为:改性氢氧化镁纳米颗粒或改性氢氧化铝纳米颗粒为30-50份,纳米有机蒙脱土为5-15份,磷酸酯为40-70份,纳米气相二氧化硅为50-60份。
5.根据权利要求1所述的耐火阻燃聚乙烯纤维UD布的制备方法,其特征在于,步骤(1)和步骤(2)中的有机溶剂为丙酮。
6.根据权利要求1所述的耐火阻燃聚乙烯纤维UD布的制备方法,其特征在于,步骤(3)中浸泡时间为2-4h。
7.根据权利要求1所述的耐火阻燃聚乙烯纤维UD布的制备方法,其特征在于,步骤(1)所述的氢氧化镁纳米颗粒或氢氧化铝纳米颗粒的粒径范围在200nm-300nm之间。
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